Pushing device for bread processing

By designing a bread processing and pushing device including a U-shaped conveyor belt and a straight conveyor belt, using structures such as the outer separation part, the inner separation part and the guide wheel, the problems of separation without edges and corners and stable bread transport in bread processing are solved, and the stability and efficiency of the bread processing process are improved.

CN222627978UActive Publication Date: 2025-03-18ANHUI JINGRUI FOOD CO LTD
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Patent Information

Application Number
CN202420954742.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-18
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

During the bread processing process, the setting of the slicer knife and the shape of both sides of the stick-shaped bread do not have edges and corners, and both ends of the stick-shaped bread are cut into scraps. In the prior art, external force is required to separate the scraps, which can easily lead to bumps and indirectional overturns of the bread, affecting subsequent transportation.

Method used

A push device for bread processing is designed, including a U-shaped conveyor belt and a straight conveyor belt. The outer separation part and the inner separation part are arranged on the tangent segment of the U-shaped conveyor belt. The cutting of the stick-shaped bread and the separation of the edge-free part is achieved by using a slitting knife and a rounded corner, and the stable rotation and collection of the bread is achieved through the guide wheel and the aggregate bar.

Benefits of technology

Through this device, the edge-free parts can be effectively separated and collected to ensure stable transmission of the cut bread, avoid bumps and undirected tipping, and improve the stability and efficiency of the bread processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of bread processing, and particularly discloses a material pushing device for bread processing, which is used for solving the technical problems that in the process of applying external force and actively separating during bread processing, sheet type bread is bumped, and the normal conveying path of the sheet type bread is changed, so that the bread is toppled in a non-directional manner. The device comprises a U-shaped conveying belt and a straight conveying belt arranged at one end of the U-shaped conveying belt, the advancing direction of the U-shaped conveying belt is the same as that of the straight conveying belt, and an outer separation part and an inner separation part are arranged at the tangent section position of the U-shaped conveying belt respectively; therefore, the process of converting the stick-shaped bread into the sheet-shaped bread can be achieved through the preset bread slitting structure, the corner-free part is collected, the sheet-shaped bread can be stably conveyed, and the situation that the sheet-shaped bread is damaged due to collision is avoided; and the condition of conveying damage caused by non-directional toppling of the sheet type bread is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of bread processing, in particular to a material pushing device for bread processing. Background Art

[0002] During the processing of sliced ​​bread, the continuously conveyed "stick"-shaped bread is cut into multiple slices to form a sliced ​​semi-finished product. In the actual slicing process, due to the setting of the slicing knife and the shape of the two sides of the stick-shaped bread without edges and corners, the two ends of the stick-shaped bread will inevitably be cut into scraps during the conveying process;

[0003] In the prior art, the separation of the cut scraps from the normal sliced ​​bread requires the application of external force and active separation. The external force application process has the disadvantage of bumping the sliced ​​bread and changing the normal conveying path of the sliced ​​bread, that is, the bread after the non-angular part is cut off has the problem of undirected dumping, which affects the smooth conveying of the subsequent semi-finished sliced ​​bread.

[0004] In view of the above technical defects, a solution is now proposed. Utility Model Content

[0005] The utility model aims to provide a pushing device for bread processing, so as to solve the problem of bread falling in an undirected manner due to collision of sliced ​​bread and change of the normal conveying path of the sliced ​​bread during bread processing when external force is applied and the sliced ​​bread is actively separated.

[0006] The purpose of the utility model can be achieved through the following technical solutions: a pushing device for bread processing, comprising a U-shaped conveyor belt and a straight conveyor belt arranged at one end thereof, the U-shaped conveyor belt and the straight conveyor belt have the same traveling direction, the tangent segment position of the U-shaped conveyor belt is respectively provided with an outer separation portion and an inner separation portion, the tangent segment of the U-shaped conveyor belt comprises an outer tangent segment and an inner tangent segment, the outer separation portion is arranged at the outer tangent segment and the inner separation portion is arranged at the inner tangent segment, a first drop hopper and a second drop hopper are respectively arranged at the inner and outer sides of the U-shaped conveyor belt; a knife seat is installed at the transmission portion of the straight conveyor belt close to the U-shaped conveyor belt, a slitting knife is arranged on the knife seat, and a rounded corner portion is provided at the front end of the straight conveyor belt.

[0007] Preferably, a first aggregate fence is provided on the inner side of the transmission section of the U-shaped conveyor belt, and a second aggregate fence is provided on the outer side of the transmission section of the U-shaped conveyor belt. The outer separation part is provided at the feeding front end of the first aggregate fence, and the inner separation part is provided at the feeding front end of the second aggregate fence, and both the outer separation part and the inner separation part are sheet-shaped sharp ends.

[0008] Preferably, a connecting box is provided at the bottom of the first drop hopper, the connecting box is inclined and the bottom is connected to the second drop hopper, the top side of the first drop hopper is aligned with the discharge outlet of the outer separation part on the outer tangent segment, and the top side of the second drop hopper is aligned with the inner separation part on the inner tangent segment.

[0009] Preferably, a plurality of mounting holes are provided on the second aggregate fence, a rotating shaft is installed at the bottom of the mounting hole, a guide wheel is provided on the rotating shaft, and the outer side of the guide wheel protrudes outside the side of the second aggregate fence.

[0010] Preferably, outer fences are provided on the outer sides of the U-shaped conveyor belt and the straight conveyor belt, and inner fences are provided on the inner sides of the U-shaped conveyor belt and the straight conveyor belt. The heights of the outer fences and the inner fences are the same and higher than the heights of aggregate fence one and aggregate fence two.

[0011] Preferably, the tops of the first and second drop hoppers are connected to the bottom of the U-shaped conveyor belt, and the bottom of the second drop hopper is provided with an opening and is aligned with the waste collection bucket.

[0012] The beneficial effects of the utility model are as follows:

[0013] (1) In the present invention, after cutting, when the bread passes through the tangent section of the U-shaped conveyor belt for the first time, it is cut by the outer separation part and the inner separation part, and the bread without edges on both sides of the original stick-shaped bread is separated into the outer separation part and the inner separation part, while the sliced ​​bread in the middle section continues to move on the U-shaped conveyor belt, and the separated bread without edges falls into the first and second drop hoppers respectively. The part in the first drop hopper enters the second drop hopper through the connecting box, and the collection of all bread without edges is completed. The conversion process from stick-shaped to sliced ​​bread is completed by cutting the bread with the cutting knives aligned with the outer separation part and the inner separation part respectively. Therefore, during the movement of the bread, it is ensured that the bread after the bread without edges is cut off can still be stably transmitted to avoid bumping of the sliced ​​bread.

[0014] (2) After the sliced ​​bread enters the circumferential section on the U-shaped conveyor belt, it continues to enter the area between the first and second aggregate barriers. Under the joint action of the guide wheels, the portion close to the second aggregate barrier increases the angular velocity of the bread near the center of the circle, further facilitating the bread to complete a 180-degree turn. That is, the bread conveying method that combines the U-shaped conveyor belt and the straight conveyor belt can effectively reduce the space occupied by the conveying structure and improve the stability of the sliced ​​bread during transportation, that is, ensure that the sliced ​​bread will not fall over in an undirected manner, thereby preventing conveying damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings;

[0016] Figure 1 It is a structural stereogram of the entire utility model;

[0017] Figure 2 It is a bottom view schematic diagram of the utility model;

[0018] Figure 3 It is a top view schematic diagram of the utility model;

[0019] Figure 4 It is a schematic diagram of the installation structure of the slitting knife of the utility model;

[0020] Figure 5 It is a front plan view schematic diagram of the utility model.

[0021] Legend: 1. U-shaped conveyor belt; 2. Straight conveyor belt; 3. Knife holder; 4. Outer fence; 5. Inner fence; 6. Aggregate fence one; 7. Aggregate fence two; 8. Outer separation part; 9. Inner separation part; 10. Drop hopper one; 11. Drop hopper two; 12. Connecting box; 13. Guide wheel; 14. Slitting knife; 15. Rounded corner; 16. Rotating shaft; 17. Mounting hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1: This embodiment is used to solve the problem that the bread is bumped due to the application of external force and active separation during bread processing, thereby affecting the quality of the bread.

[0024] See also Figure 1 - Figure 5 As shown, this embodiment is a pushing device for bread processing, comprising a U-shaped conveyor belt 1 and a straight conveyor belt 2 arranged at one end thereof, the U-shaped conveyor belt 1 and the straight conveyor belt 2 have the same traveling direction, the tangent segment position of the U-shaped conveyor belt 1 is respectively provided with an outer separation portion 8 and an inner separation portion 9, the tangent segment of the U-shaped conveyor belt 1 comprises an outer tangent segment and an inner tangent segment, the outer separation portion 8 is arranged at the outer tangent segment and the inner separation portion 9 is arranged at the inner tangent segment, and a drop hopper 10 and a drop hopper 2 11 are respectively arranged at the inner and outer sides of the U-shaped conveyor belt 1; a knife seat 3 is installed at the transmission part of the straight conveyor belt 2 close to the U-shaped conveyor belt 1, a slitting knife 14 is arranged on the knife seat 3, and the slitting knife 14 is provided with a rounded corner portion 15 close to the traveling front end of the straight conveyor belt 2;

[0025] The inner side of the transmission section of the U-shaped conveyor belt 1 is provided with a material collecting fence 1 6, and the outer side of the transmission section of the U-shaped conveyor belt 1 is provided with a material collecting fence 2 7. The outer separation part 8 is provided at the feeding front end of the material collecting fence 1 6, and the inner separation part 9 is provided at the feeding front end of the material collecting fence 2 7. The outer separation part 8 and the inner separation part 9 are both sheet-shaped sharp ends. When the cut bread passes through the "sharp end", the cut-off non-angular part on the outer side completes the outward separation without the application of external force, and the running state of the sheet-shaped bread will not be changed.

[0026] A connection box 12 is provided at the bottom of the first drop hopper 10. The connection box 12 is tilted and the bottom is connected to the second drop hopper 11. The top side of the first drop hopper 10 is aligned with the discharge outlet of the outer separation part 8 on the outer tangent segment, and the top side of the second drop hopper 11 is aligned with the inner separation part 9 on the inner tangent segment.

[0027] The tops of the first drop hopper 10 and the second drop hopper 11 are connected to the bottom of the U-shaped conveyor belt 1, and the bottom of the second drop hopper 11 is provided with an opening and aligned with the waste collection bucket;

[0028] See also Figure 1-Figure 3 As shown, during the transportation of bread sticks, the baked stick-shaped bread is conveyed by the straight conveyor belt 2, and is cut by the slitting knife 14 at the end of the straight conveyor belt 2 to realize the transformation from stick shape to slice shape. At this time, the parts cut off from both ends of the original stick-shaped bread become scraps, and the sliced ​​bread continues to enter the U-shaped conveyor belt 1. When passing through the tangent section of the U-shaped conveyor belt 1 for the first time, it is cut off by the outer separation part 8 and the inner separation part 9. The bread without edges on both sides of the original stick-shaped bread is separated into the outer separation part 8 and the inner separation part 9, and the sliced ​​bread in the middle section continues to move on the U-shaped conveyor belt 2. The separated parts without edges fall into the first drop hopper 10 and the second drop hopper 11 respectively. The part in the first drop hopper 10 enters the second drop hopper 11 through the connecting box 12, and the collection of all the bread without edges is completed.

[0029] In the specific process of collecting the bread without edges, the conversion process from stick-shaped bread to slice-shaped bread is completed by the cutting knife 14 which is aligned with the outer separation part 8 and the inner separation part 9 respectively. Therefore, during the movement of the bread, it is ensured that the bread after the non-edge-shaped part is cut off can still be stably transmitted to avoid the slice-shaped bread from being bumped.

[0030] Embodiment 2: This embodiment is used to solve the problem that bread will fall over in an undirected manner after the non-angular part is cut off, thereby causing transportation damage.

[0031] See also Figure 1 , Figure 3As shown, a bread processing pushing device of this embodiment includes a plurality of mounting holes 17 opened on the second gathering fence 7, a rotating shaft 16 is installed at the bottom of the mounting hole 17, a guide wheel 13 is arranged on the rotating shaft 16, the outer side of the guide wheel 13 protrudes to the side of the second gathering fence 7, an outer side fence 4 is arranged on the outer side of the U-shaped conveyor belt 1 and the straight conveyor belt 2, and an inner side fence 5 is arranged on the inner side of the U-shaped conveyor belt 1 and the straight conveyor belt 2. The height of the outer side fence 4 and the inner side fence 5 is the same and higher than the height of the first gathering fence 6 and the second gathering fence 7;

[0032] See also Figure 1 - Figure 3 As shown, after the non-angular part of the sliced ​​bread is cut off, the sliced ​​bread enters the circumferential section on the U-shaped conveyor belt 2 and is located in the area between the aggregate fence 1 6 and the aggregate fence 2 7. The part close to the aggregate fence 2 7, under the joint action of the guide wheel 13, realizes an increase in the rotational angular velocity of the bread near the center end, which further facilitates the bread to complete a 180-degree turn. That is, the bread conveying method combining the U-shaped conveyor belt 1 and the straight conveyor belt 2 can effectively reduce the space occupied by the conveying structure and improve the stability of the sliced ​​bread during transportation, that is, ensure that the sliced ​​bread will not fall over in an undirected manner, thereby preventing conveying damage.

[0033] In combination with Example 1 and Example 2, the pre-set bread cutting structure can be used to realize the process of converting baguette bread into sliced ​​bread, the non-angular parts can be collected and the sliced ​​bread can be stably transmitted without being damaged by bumps, and the transmission structure combined with the U-shaped conveyor belt 1 and the straight conveyor belt 2 can be used for guidance to ensure that the sliced ​​bread will not be damaged by undirected tipping during transportation; the mutual use of the two can effectively improve the rapid removal of the non-angular parts of the bread slicing process. The level of "pushing" will be improved, and the quality of the bread semi-finished products will not be affected during the pushing process.

[0034] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

Claims

1. A bread processing pushing device, comprising a U-shaped conveyor belt (1) and a straight conveyor belt (2) arranged at one end thereof, wherein the U-shaped conveyor belt (1) and the straight conveyor belt (2) have the same travel direction, and is characterized in that: The tangent section of the U-shaped conveyor belt (1) is provided with an outer separation section (8) and an inner separation section (9), the tangent section of the U-shaped conveyor belt (1) comprises an outer tangent section and an inner tangent section, the outer separation section (8) is provided at the outer tangent section and the inner separation section (9) is provided at the inner tangent section, and a first drop hopper (10) and a second drop hopper (11) are provided at the inner and outer sides of the U-shaped conveyor belt (1), respectively; a knife holder (3) is installed near the transmission part of the U-shaped conveyor belt (1) on the straight conveyor belt (2), a slitting knife (14) is provided on the knife holder (3), and a rounded corner portion (15) is provided on the slitting knife (14) near the front end of the straight conveyor belt (2).

2. A bread processing pusher device according to claim 1, characterized in that: The inner side of the transmission section of the U-shaped conveyor belt (1) is provided with a first aggregate fence (6), and the outer side of the transmission section of the U-shaped conveyor belt (1) is provided with a second aggregate fence (7). The outer separation part (8) is provided at the feeding front end of the first aggregate fence (6), and the inner separation part (9) is provided at the feeding front end of the second aggregate fence (7), and both the outer separation part (8) and the inner separation part (9) are sheet-shaped sharp ends.

3. A bread processing pushing device according to claim 2, characterized in that: A connecting box (12) is provided at the bottom of the first drop hopper (10), the connecting box (12) is inclined and the bottom is connected to the second drop hopper (11), the top side of the first drop hopper (10) is aligned with the discharge outlet of the outer separation part (8) on the outer tangent segment, and the top side of the second drop hopper (11) is aligned with the inner separation part (9) on the inner tangent segment.

4. A bread processing pusher device according to claim 2, characterized in that: The second aggregate fence (7) is provided with a plurality of mounting holes (17), a rotating shaft (16) is installed at the bottom of the mounting hole (17), a guide wheel (13) is arranged on the rotating shaft (16), and the outer side of the guide wheel (13) protrudes to the side of the second aggregate fence (7).

5. The bread processing pushing device according to claim 1, characterized in that: The outer sides of the U-shaped conveyor belt (1) and the straight conveyor belt (2) are provided with outer side fences (4), and the inner sides of the U-shaped conveyor belt (1) and the straight conveyor belt (2) are provided with inner side fences (5), and the heights of the outer side fences (4) and the inner side fences (5) are the same and higher than the heights of the first aggregate fence (6) and the second aggregate fence (7).

6. A bread processing pushing device according to claim 1, characterized in that: The tops of the first drop hopper (10) and the second drop hopper (11) are connected to the bottom of the U-shaped conveyor belt (1), and the bottom of the second drop hopper (11) is provided with an opening and is aligned with the waste collection bucket.