Automatic demolding plastic mold capable of preventing finished products from falling off
By designing automatic mold release plastic molds, using hydraulic guide grooves, limit panels and recoil conductors, the problem of plastic parts falling during the mold release process is solved, efficient mold movement and prevent falling, and improved product quality and production efficiency.
Patent Information
- Application Number
- CN202420960061.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Existing plastic stamping molds cannot effectively prevent plastic parts from falling during the demolding process, resulting in deformation of the parts, inaccurate size, twisted or cracked in shape, affecting product quality and production efficiency.
An automatic mold release plastic mold is designed, using hydraulic guide grooves, limit panels, recoil conductors and control cylinders. The up and down movement of the pressure seat and upper mold is driven through the hydraulic column, and the reverse force is released by the recoil conductor. The limit panels keep moving in a straight line to prevent the mold from falling.
Effectively prevent plastic parts from falling, avoid deformation and cracking, improve product quality and production efficiency, and reduce manual labor intensity and production line pauses.
Smart Images

Figure CN222627995U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of demoulding plastic molds, and relates to an automatic demoulding plastic mold which can prevent finished products from falling off. Background Art
[0002] Plastic stamping dies are important tools for producing plastic products. Plastic materials are placed in the mold and then punched by a punching machine to form the plastic material in the shape of the mold, and finally the desired plastic product is obtained. Plastic stamping dies play a vital role in the manufacturing process. They are responsible for shaping the original plastic material into products of various shapes and sizes. However, when the mold cannot effectively prevent the plastic parts from falling off during the demolding process after the stamping is completed, a series of problems will arise.
[0003] Dropped plastic parts may be deformed by the impact, resulting in inaccurate size, distorted shape, or even cracking. This not only affects the appearance quality of the product, but more importantly, it may damage the functionality and performance of the product.
[0004] If the dropped parts need to be picked up manually after each stamping, it will not only increase the labor intensity of the workers, but also cause the production line to stop, thus reducing production efficiency. In addition, frequent picking and placing of parts may also lead to operational errors, further reducing production efficiency.
[0005] This not only increases production costs, but also may put pressure on the environment if too many discarded parts are discarded. In addition, if the production line is stopped due to product damage, additional equipment depreciation and labor costs will be incurred. Therefore, an automatic demoulding plastic mold that prevents finished products from falling is urgently needed to solve the above problems. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model aims to provide an automatic demoulding plastic mold that prevents finished products from falling, thereby solving the problems raised in the above-mentioned background technology.
[0007] The utility model is realized by the following technical scheme: an automatic demoulding plastic mold for preventing finished products from falling, comprising: a hydraulic guide groove and a limit insert plate, wherein a top seat is provided on the outer side of the hydraulic guide groove;
[0008] A support seat 1 for supporting effect is arranged on the outside of the top seat, and a group of limiting columns for guiding and fixing are arranged inside the four groups of positive angles of the support seat 1, and a group of fixing heads for locking and fixing the limiting columns are arranged on the upper end of each group of limiting columns;
[0009] A group of control electric cylinders for controlling the pressure seat to move up and down are provided on the left and right sides of the support seat, a pressure seat is provided at the lower end of the control electric cylinder, an upper mold for pressing the mold is provided on the inner side of the pressure seat, and two groups of recoil guide heads for transmitting impact force are provided on the left and right sides of the upper mold, which can slightly release the reverse force on the upper mold by using the recoil guide heads and keep the upper end of the upper mold in contact with the inner side of the lower end of the pressure seat.
[0010] As a preferred embodiment, a group of damping columns for mitigating impact force are provided at the upper end of the recoil guide head, two groups of connecting plates for maintaining the upper mold limiting guide movement are provided on the front and rear sides of the pressure seat, and a hydraulic column for applying pressure is provided in the middle position of the upper end of the pressure seat, so that the pressure seat can be moved downward for stamping by using the hydraulic column.
[0011] As a preferred embodiment, a support plate for supporting the lower mold is provided at the lower end of the upper mold, an insert seat for limited engagement with the pressure seat is provided on the outer side of the support plate, and a support seat 2 for supporting effect is provided at the lower end of the insert seat.
[0012] As a preferred embodiment, a group of lifting electric cylinders for supporting and lifting the support seat 2 are provided on both sides of the left and right sides of the support seat 2, and a limiting insert is provided on the outer side of the connecting plate for limiting and fitting with the outer side of the limiting column. The limiting insert can be used to keep the pressure seat and the upper mold moving up and down in a straight line along the outer sides of the four groups of limiting columns.
[0013] As a preferred embodiment, the upper end of the hydraulic guide groove is fixed to an external hydraulic mechanism and penetrates the interior of the hydraulic guide groove to be connected to a hydraulic column. The hydraulic column is fixed to the upper end of the pressure seat by a plurality of sets of bolts.
[0014] As a preferred embodiment, several groups of rubber limit blocks are provided between the lower end of the pressure seat and the upper end of the upper mold, and the lower end surface of the upper mold is provided with a stamping template for the shape of the stamping mold. The pressure heads at the lower ends of the two groups of control electric cylinders are respectively connected and fixed to the left and right sides of the pressure seat by bolts. The hydraulic column can be extended up and down by using two groups of control electric cylinders, so that the staff can connect the external hydraulic mechanism to the hydraulic column.
[0015] As a preferred embodiment, the support plate is a fixed structure, and a metal mold material for stamping operation is provided at the upper end of the support plate. Several groups of push rods are provided inside the support plate, and the push rods penetrate the interior of the support plate and are integrated with the support seat 2. When the support seat 2 is at the maximum moving height, its push rods penetrate 50 mm inside the support plate, and the mold on the upper end of the support plate can be ejected by using several groups of push rods.
[0016] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the recoil guide head to slightly release the reverse force exerted on the upper mold, and keep the upper end of the upper mold in contact with the inner side of the lower end of the pressure seat, by using the hydraulic column to move the pressure seat downward for stamping, by using the limit insert plate to keep the pressure seat and the upper mold moving up and down in a straight line along the outside of the four groups of limit columns, by using two groups of control electric cylinders to extend the hydraulic column up and down, so that the staff can connect the external hydraulic mechanism with the hydraulic column, and by using several groups of ejector rods to eject the mold on the upper end of the support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 This is a front view structural schematic diagram of an automatic demoulding plastic mold for preventing finished products from falling according to the utility model;
[0019] Figure 2 This is a schematic diagram of the front side top view of the structural position of a press seat in an automatic demoulding plastic mold for preventing finished products from falling according to the utility model;
[0020] Figure 3 This is a front-side top view of the structure of a control electric cylinder in an automatic demoulding plastic mold that prevents finished products from falling off according to the utility model;
[0021] Figure 4 This is a front structural diagram of a limit insert in an automatic demoulding plastic mold for preventing finished products from falling according to the utility model;
[0022] In the figure: 100-hydraulic guide groove, 110-top seat, 120-support seat one, 130-fixed head, 140-limit column, 150-control electric cylinder, 160-pressure seat, 170-damping column, 180-recoil guide head, 190-connecting plate, 200-upper die, 210-support plate, 220-embedded seat, 230-support seat two, 240-lifting electric cylinder, 250-hydraulic column, 260-pressure head, 270-limiting panel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 , an automatic demoulding plastic mold for preventing finished products from falling, comprising: a hydraulic guide groove 100, a support seat 120, a recoil guide head 180 and a limit insert 270, and a top seat 110 is provided outside the hydraulic guide groove 100;
[0025] A support seat 120 for supporting effect is arranged outside the top seat 110, and a group of limiting columns 140 for guiding and fixing are arranged inside the four groups of positive corners of the support seat 120, and a group of fixing heads 130 for locking and fixing the limiting columns 140 are arranged at the upper end of each group of limiting columns 140;
[0026] A group of control electric cylinders 150 for controlling the pressure seat 160 to move up and down are provided on both sides of the support seat 120. A pressure seat 160 is provided at the lower end of the control electric cylinder 150. An upper mold 200 for pressing the mold is provided on the inner side of the pressure seat 160. Two groups of recoil guide heads 180 for transmitting impact force are provided on both sides of the upper mold 200. The recoil guide heads 180 can be used to slightly release the reverse force applied to the upper mold 200 and keep the upper end of the upper mold 200 in contact with the inner side of the lower end of the pressure seat 160.
[0027] A group of damping columns 170 for mitigating impact force are provided at the upper end of the recoil guide head 180, two groups of connecting plates 190 for maintaining the limiting and guiding movement of the upper mold 200 are provided on the front and rear sides of the pressure seat 160, and a hydraulic column 250 for applying pressure is provided in the middle position of the upper end of the pressure seat 160, and the pressure seat 160 can be moved downward for stamping by using the hydraulic column 250.
[0028] A support plate 210 for supporting the lower mold is disposed at the lower end of the upper mold 200 , an insert seat 220 for limited engagement with the press seat 160 is disposed on the outer side of the support plate 210 , and a support seat 2 230 for supporting effect is disposed at the lower end of the insert seat 220 .
[0029] A group of lifting electric cylinders 240 for supporting and lifting the support seat 230 are provided on both sides of the left and right sides of the support seat 230. A limiting insert 270 is provided on the outer side of the connecting plate 190 for limiting and fitting with the outer side of the limiting column 140. The limiting insert 270 can be used to keep the pressure seat 160 and the upper mold 200 moving up and down in a straight line along the outer sides of the four groups of limiting columns 140.
[0030] The upper end of the hydraulic guide groove 100 is limited and fixed with the external hydraulic mechanism, and penetrates the interior of the hydraulic guide groove 100 to be connected with the hydraulic column 250. The hydraulic column 250 is fixed to the upper end of the pressure seat 160 by a plurality of sets of bolts.
[0031] Several groups of rubber limit blocks are arranged between the lower end of the pressure seat 160 and the upper end of the upper mold 200. The lower end surface of the upper mold 200 is provided with a stamping template for the shape of the stamping mold. The pressure heads 260 at the lower ends of the two groups of control electric cylinders 150 are respectively connected and fixed to the left and right sides of the pressure seat 160 by bolts. By using two groups of control electric cylinders 150, the hydraulic column 250 can be extended up and down, so that the staff can connect the external hydraulic mechanism with the hydraulic column 250.
[0032] The support plate 210 is a fixed structure. A metal mold material for stamping operations is provided at the upper end of the support plate 210. Several groups of ejector rods are provided inside the support plate 210. The ejector rods penetrate the interior of the support plate 210 and are an integrated structure with the support seat 230. When the support seat 230 is at the maximum moving height, its ejector rods penetrate 50 mm inside the support plate 210. The mold at the upper end of the support plate 210 can be ejected by using several groups of ejector rods.
[0033] See also Figure 1-Figure 4 As the first embodiment of the utility model: In order to solve the problem that the dropped plastic parts may be deformed due to the impact force, resulting in inaccurate size, distorted shape, or even cracked, which not only affects the appearance quality of the product, but more importantly, may damage the functionality and performance of the product, the staff first places the mold material to be stamped on the upper end of the support plate 210, and then the external hydraulic mechanism penetrates the hydraulic guide groove 100 and connects it with the hydraulic column 250, and then the external hydraulic mechanism starts and drives the hydraulic column 250 to move downward, and the hydraulic column 250 drives the pressure seat 160 and the upper mold 200 to move downward, When the upper mold 200 moves downward and fits the mold material, since the lower end face of the upper mold 200 is provided with a stamping template for the shape of the stamping mold, the upper mold 200 extrude the mold material for stamping operation. When the stamping is completed, the upper mold 200 moves upward, the staff starts the lifting electric cylinder, and moves the support seat 230 upward. Since there are several groups of push rods inside the support plate 210, the push rods pass through the inside of the support plate 210 and are an integrated structure with the support seat 230, several groups of push rods can push out the mold, and four groups of limit rods can limit its falling position. At the same time, the insert 220 can cover the mold to prevent it from falling.
[0034] See also Figure 1-Figure 4, as the second embodiment of the utility model: based on the description in the above embodiment, further, since a limiting insert 270 is provided on the outer side of the connecting plate 190 for limiting and fitting with the outer side of the limiting column 140, when the upper mold 200 and the pressure seat 160 move up and down, the pressure seat 160 drives the four groups of connecting plates 190 and the four groups of limiting inserts 270 to move along the inner sides of the four groups of limiting columns 140, and the four groups of limiting inserts 270 can effectively limit the descent accuracy of the upper mold 200, thereby improving the mold stamping effect.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic demoulding plastic mold to prevent finished products from falling, comprising: A hydraulic guide groove (100), a support seat (120), a recoil guide head (180) and a limit plate (270), characterized in that: a top seat (110) is provided outside the hydraulic guide groove (100); A support seat 1 (120) for supporting effect is arranged on the outside of the top seat (110), and a group of limiting columns (140) for guiding and fixing are arranged inside the four groups of positive corners of the support seat 1 (120), and a group of fixing heads (130) for locking and fixing the limiting columns (140) are arranged at the upper end of each group of limiting columns (140); A group of control electric cylinders (150) for controlling a pressure seat (160) to move up and down are provided on both sides of the support seat (120), a pressure seat (160) is provided at the lower end of the control electric cylinder (150), an upper mold (200) for pressing a mold is provided inside the pressure seat (160), and two groups of recoil guide heads (180) for transmitting impact force are provided on both sides of the upper mold (200).
2. The automatic demoulding plastic mold for preventing finished products from falling according to claim 1, characterized in that: A group of damping columns (170) for slowly releasing impact force are provided at the upper end of the recoil guide head (180); Two groups of connecting plates (190) for maintaining the upper mold (200) in a limited and guided manner are provided on both the front and rear sides of the press seat (160), and a hydraulic column (250) for applying pressure is provided at the middle position of the upper end of the press seat (160).
3. The automatic demoulding plastic mold for preventing finished products from falling according to claim 1, characterized in that: A support plate (210) for supporting the lower mold is provided at the lower end of the upper mold (200), an insert seat (220) for limited engagement with the pressure seat (160) is provided on the outer side of the support plate (210), and a second support seat (230) for supporting effect is provided at the lower end of the insert seat (220).
4. The automatic demoulding plastic mold for preventing finished products from falling according to claim 3, characterized in that: A group of lifting electric cylinders (240) for supporting and raising the second support seat (230) are provided on both the left and right sides of the second support seat (230), and a limiting insert plate (270) for limiting and fitting with the outer side of the limiting column (140) is provided on the outer side of the connecting plate (190).
5. The automatic demoulding plastic mold for preventing finished products from falling according to claim 1, characterized in that: The upper end of the hydraulic guide groove (100) is fixed to an external hydraulic mechanism and penetrates the interior of the hydraulic guide groove (100) to be connected to a hydraulic column (250). The hydraulic column (250) is fixed to the upper end of the pressure seat (160) by a plurality of sets of bolts.
6. The automatic demoulding plastic mold for preventing finished products from falling according to claim 5, characterized in that: A plurality of groups of rubber limit blocks are arranged between the lower end of the pressure seat (160) and the upper end of the upper die (200); a stamping template for stamping the shape of the die is arranged on the lower end surface of the upper die (200); and pressure heads (260) at the lower ends of the two groups of control electric cylinders (150) are respectively connected and fixed to the left and right sides of the pressure seat (160) by bolts.
7. The automatic demoulding plastic mold for preventing finished products from falling according to claim 3, characterized in that: The support plate (210) is a fixed structure, and a metal mold material for stamping operation is provided on the upper end of the support plate (210); The support plate (210) is provided with a plurality of groups of push rods inside. The push rods penetrate the inside of the support plate (210) and form an integrated structure with the second support seat (230). When the second support seat (230) is at the maximum moving height, the push rods penetrate 50 mm inside the support plate (210).