Continuous vulcanizing device in regenerated rubber production
By designing a rotatably connected conveyor belt and cylinder-driven sealing plate in the rubber vulcanization device, the problem of gas leakage during vulcanization is solved, the continuous conveying of regenerated rubber and the sealing of material holes is realized, and the efficiency and safety of the vulcanization process are improved.
Patent Information
- Application Number
- CN202421401577.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Existing rubber vulcanization devices are prone to gas leakage during vulcanization, resulting in contamination and inconvenience.
A continuous vulcanization device is designed, using a rotatingly connected conveyor belt and a cylinder-driven sealing plate to keep the conveyor belt tight through an elastic component, effectively sealing the material holes and reducing leakage.
The continuous conveying of recycled rubber and sealing of material holes is achieved, which reduces gas leakage and improves the efficiency and safety of the vulcanization process.
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Figure CN222628347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber vulcanization devices, in particular to a continuous vulcanization device in the production of recycled rubber. Background Art
[0002] In the rubber production process, vulcanization is an important step, which determines the physical and chemical properties of rubber products. When vulcanizing recycled rubber, it is usually carried out in a corresponding vulcanizing device. There are many types of vulcanizing devices on the market, and most of them are equipped with a vulcanizing chamber. In specific operations, the recycled rubber is transported to the vulcanizing chamber through a conveying component for vulcanization.
[0003] Since the conveying assembly is used for conveying, this type of vulcanization chamber is generally provided with a feed hole and a discharge hole, and the conveying assembly generally uses a conveyor belt for conveying, and the conveyor belt is inserted from the feed hole and passes through the discharge hole. At this time, since the conveyor belt occupies the feed hole and the discharge hole, most vulcanization chambers lack components that can block the feed hole and the discharge hole, which is not conducive to relative sealing operations, and easily causes gas leakage during the vulcanization process, polluting the external air and causing inconvenience to users. In view of this, we propose a continuous vulcanization device for recycled rubber production. Utility Model Content
[0004] The utility model aims to provide a continuous vulcanization device in the production of recycled rubber to solve the defects mentioned in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A continuous vulcanization device in the production of recycled rubber, comprising a vulcanization chamber, wherein material holes are provided on plates at both ends of the vulcanization chamber, and end frames are fixedly installed at both ends of the vulcanization chamber, a rotating shaft is rotatably connected between the front and rear plates of the end frames, a conveyor belt is sleeved on the two rotating shafts, a driving motor is coaxially arranged at the end of one of the rotating shafts, a plurality of elastic components arranged linearly and equidistantly are arranged on the bottom surface of the bottom plate of the vulcanization chamber, the elastic component comprises a receiving sleeve fixedly installed on the bottom surface of the bottom plate of the vulcanization chamber, a guide block is slidably connected in the receiving sleeve, a spring is fixedly installed between the guide block and the top wall of the receiving sleeve, a support roller is rotatably connected to the guide block, and the support roller rests on the upper surface of the lower belt body of the conveyor belt, a cylinder is fixedly installed on the side surfaces of the two ends of the vulcanization chamber, a sealing plate is provided on the telescopic shaft of the cylinder, a lower pressing plate is fixedly installed on the side surface of the sealing plate, and the lower pressing plate is located in the material hole and slidably connected between the material hole.
[0007] Preferably, the conveyor belt passes through the material hole, and the upper and lower belt bodies of the conveyor belt are respectively located on the upper and lower sides of the bottom plate body of the vulcanization chamber, so that the upper belt body of the conveyor belt can move along the inner surface of the bottom plate body of the vulcanization chamber, and at the same time, the sealing plate is against the upper half of the belt body of the conveyor belt, so as to perform a sealing operation on the material hole.
[0008] Preferably, a plurality of infrared heaters arranged linearly and equidistantly are fixedly installed between the front and rear inner walls of the vulcanization chamber, and the infrared heaters are used for heating operation.
[0009] Preferably, a plurality of support legs arranged in a matrix are fixedly mounted on the bottom surface of the vulcanization chamber, and the support legs are used for supporting operations.
[0010] Preferably, the size of the guide block is matched with the size of the storage sleeve for stable sliding operation.
[0011] Preferably, a rectangular plate is fixedly mounted on the end of the telescopic shaft of the cylinder, and the blocking plate is fixedly mounted on the bottom surface of the rectangular plate, so as to facilitate the fixed mounting operation of the blocking plate.
[0012] Preferably, a plurality of support frames arranged linearly and equidistantly are fixedly mounted on the end frame located at the rear, and a fan is fixedly mounted between two adjacent support frames to facilitate heat dissipation operations using the fan.
[0013] Preferably, the blocking plate slides along the side surface of the vulcanization chamber, and after the blocking plate moves downward until the bottom surface abuts against the upper surface of the conveyor belt, it is used to block the material hole.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model realizes the conveying operation of the recycled rubber through the provided conveyor belt, realizes the sealing operation by pressing against the upper half of the conveyor belt through the provided cylinder and the blocking plate, and further, through the provided elastic component, the conveyor belt can be properly tensioned to ensure that the blocking plate is pressed downward onto the conveyor belt without being crushed, thereby achieving the effect of facilitating the conveying of the recycled rubber and blocking the material hole.
[0016] 2. The utility model is convenient to use the fan to achieve heat dissipation operation by providing a support frame and a fan, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the explosion structure of the utility model;
[0019] Figure 3 It is a partial structural schematic diagram of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the elastic component of the utility model;
[0021] Figure 5 It is a schematic diagram of the explosion structure of the elastic component of the utility model.
[0022] The meaning of each number in the figure is:
[0023] 1. Curing chamber; 10. Material hole; 11. Infrared heater; 12. Support leg; 13. End frame; 14. Rotating shaft; 15. Conveyor belt; 151. Driving motor; 16. Support frame; 161. Fan;
[0024] 2. Elastic component; 20. Storage sleeve; 21. Guide block; 22. Spring; 23. Support roller;
[0025] 3. Cylinder; 30. Rectangular plate; 31. Sealing plate; 32. Lower pressure plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 5 The utility model provides a technical solution: a continuous vulcanization device in the production of recycled rubber, comprising a vulcanization chamber 1, material holes 10 are arranged on the plates at both ends of the vulcanization chamber 1, end frames 13 are fixedly installed on both ends of the vulcanization chamber 1, a rotating shaft 14 is rotatably connected between the plates at the front and rear sides of the end frames 13, and conveyor belts 15 are sleeved on the two rotating shafts 14, a driving motor 151 is coaxially arranged at the end of one of the rotating shafts 14, the output shaft end of the driving motor 151 is fixedly installed on the rotating shaft 14, and the driving motor 151 is fixedly installed on the end frame 13, so that the driving motor 151 can be used to drive the conveyor belt 15 to rotate for conveying operation;
[0028] Specifically, a plurality of elastic components 2 arranged linearly and equidistantly are provided on the bottom surface of the bottom plate of the vulcanization chamber 1, and the elastic component 2 includes a storage sleeve 20 fixedly installed on the bottom surface of the bottom plate of the vulcanization chamber 1, and a guide block 21 is slidably connected in the storage sleeve 20, and a spring 22 is fixedly installed between the guide block 21 and the top wall of the storage sleeve 20, and a support roller 23 is rotatably connected to the guide block 21, and the support roller 23 is against the inner surface of the lower belt body of the conveyor belt 15. Cylinders 3 are fixedly installed on the side surfaces of both ends of the vulcanization chamber 1, and a sealing plate 31 is provided on the telescopic shaft of the cylinder 3, so as to facilitate the sealing operation of the material hole 10 by using the sealing plate 31.
[0029] In this embodiment, a lower pressure plate 32 is fixedly installed on the side of the sealing plate 31. The lower pressure plate 32 is located in the material hole 10 and is slidably connected to the material hole 10. This ensures that when in use, as the sealing plate 31 moves downward, it can drive the lower pressure plate 32 to squeeze the upper half of the conveyor belt 15 onto the bottom wall of the vulcanization chamber 1, thereby achieving better and more comprehensive sealing and plugging operations.
[0030] In this embodiment, the conveyor belt 15 passes through the material hole 10, and the upper and lower belt bodies of the conveyor belt 15 are respectively located on the upper and lower sides of the bottom plate body of the vulcanization chamber 1, so that the upper belt body of the conveyor belt 15 can move along the inner surface of the bottom plate body of the vulcanization chamber 1, and at the same time, the sealing plate 31 is against the upper half of the belt body of the conveyor belt 15, and the sealing plate 31 slides along the side of the vulcanization chamber 1. After the sealing plate 31 moves downward until the bottom surface is against the upper surface of the conveyor belt 15, the material hole 10 can be sealed.
[0031] Specifically, a plurality of infrared heaters 11 arranged linearly and equidistantly are fixedly installed between the inner walls on the front and rear sides of the vulcanization chamber 1 , and the infrared heaters 11 are used for heating operation.
[0032] Furthermore, a plurality of support legs 12 arranged in a matrix are fixedly mounted on the bottom surface of the vulcanization chamber 1 , and the support legs 12 are used for supporting operations.
[0033] In addition, the size of the guide block 21 is adapted to the size of the storage sleeve 20 for stable sliding operation.
[0034] It is worth noting that a rectangular plate 30 is fixedly mounted at the end of the telescopic shaft of the cylinder 3 , and a blocking plate 31 is fixedly mounted on the bottom surface of the rectangular plate 30 by a plurality of fastening screws, so as to facilitate the fixed installation operation of the blocking plate 31 .
[0035] It is worth noting that a plurality of support frames 16 arranged linearly and evenly spaced are fixedly mounted on the end frame 13 at the rear, and a fan 161 is fixedly mounted between two adjacent support frames 16 to facilitate heat dissipation operations using the fan 161 .
[0036] When the continuous vulcanization device in the production of recycled rubber of the utility model is used, the cylinder 3 is first started and made to work. When the cylinder 3 works, the telescopic shaft on it is extended to drive the blocking plate 31 to move upward. At this time, the blocking plate 31 no longer blocks the material hole 10. The drive motor 151 is connected to the external power supply and made to work. When the drive motor 151 works, the output shaft on it rotates to drive the rotating shaft 14 to rotate, and further drives the conveyor belt 15 to rotate, so as to transport the recycled rubber on the conveyor belt 15 to the vulcanization chamber 1 for vulcanization operation. In addition, as the recycled rubber enters the vulcanization chamber 1, the cylinder 3 is started and made to work. When the cylinder 3 works, the telescopic shaft on it is extended to drive the blocking plate 31 to move downward to block the orifice of the material hole 10. At the same time, the lower pressing plate 32 squeezes the upper half of the conveyor belt 15 onto the bottom wall of the vulcanization chamber 1 to complete the sealing operation and reduce leakage.
[0037] When the vulcanization of the batch of regenerated rubber is completed, the sealing plate 31 moves upward, and the conveyor belt 15 continues to rotate, so as to transport the vulcanized regenerated rubber outward, and at the same time, the unvulcanized regenerated rubber continues to be transported into the vulcanization chamber 1, so as to realize continuous vulcanization operation.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A continuous vulcanization device for the production of recycled rubber, comprising a vulcanization chamber (1), characterized in that: Material holes (10) are provided on both end plates of the vulcanization chamber (1), and end frames (13) are fixedly installed on both ends of the vulcanization chamber (1). A rotating shaft (14) is rotatably connected between the front and rear plates of the end frames (13), and conveyor belts (15) are sleeved on the two rotating shafts (14). A driving motor (151) is coaxially arranged at the end of one of the rotating shafts (14). A plurality of elastic components (2) arranged linearly and equidistantly are provided on the bottom surface of the bottom plate of the vulcanization chamber (1), and the elastic components (2) include a storage sleeve (20) fixedly installed on the bottom surface of the bottom plate of the vulcanization chamber (1), and the storage sleeve ( A guide block (21) is slidably connected inside the vulcanization chamber (1), a spring (22) is fixedly installed between the guide block (21) and the top wall of the storage sleeve (20), a support roller (23) is rotatably connected to the guide block (21), and the support roller (23) is against the inner surface of the lower belt body of the conveyor belt (15), a cylinder (3) is fixedly installed on the side surfaces of both ends of the vulcanization chamber (1), a sealing plate (31) is provided on the telescopic shaft of the cylinder (3), a lower pressure plate (32) is fixedly installed on the side of the sealing plate (31), and the lower pressure plate (32) is located in the material hole (10) and is slidably connected to the material hole (10).
2. The continuous vulcanization device in the production of reclaimed rubber according to claim 1, characterized in that: The conveyor belt (15) passes through the material hole (10), and the upper and lower belt bodies of the conveyor belt (15) are respectively located at the upper and lower sides of the bottom plate of the vulcanization chamber (1).
3. The continuous vulcanization device in the production of reclaimed rubber according to claim 1, characterized in that: A plurality of infrared heaters (11) arranged linearly and equidistantly are fixedly installed between the front and rear inner walls of the vulcanization chamber (1), and the infrared heaters (11) are used for heating operation.
4. The continuous vulcanization device in the production of reclaimed rubber according to claim 1, characterized in that: A plurality of support legs (12) arranged in a matrix are fixedly mounted on the bottom surface of the vulcanization chamber (1), and the support legs (12) are used for supporting operations.
5. The continuous vulcanization device in the production of reclaimed rubber according to claim 1, characterized in that: The size of the guide block (21) is matched with the size of the storage sleeve (20) for stable sliding operation.
6. The continuous vulcanization device in the production of reclaimed rubber according to claim 1, characterized in that: A rectangular plate (30) is fixedly mounted on the end of the telescopic shaft of the cylinder (3), and the blocking plate (31) is fixedly mounted on the bottom surface of the rectangular plate (30).
7. The continuous vulcanization device in the production of reclaimed rubber according to claim 1, characterized in that: A plurality of support frames (16) arranged linearly and at equal intervals are fixedly mounted on the end frame (13) located at the rear, and a fan (161) is fixedly mounted between two adjacent support frames (16).
8. The continuous vulcanization device in the production of recycled rubber according to claim 1, characterized in that: The blocking plate (31) slides along the side surface of the vulcanization chamber (1). After the blocking plate (31) moves downward until its bottom surface abuts against the upper surface of the conveyor belt (15), it is used to block the material hole (10).