Heating device of casting machine

By designing a caster heating device with multi-sub heating unit and temperature control function, the problem of poor heating effect of caster when manufacturing film materials is solved, differentiated heating and intelligent temperature control of films in different regions are achieved, and the manufacturing efficiency of caster is improved.

CN222628572UActive Publication Date: 2025-03-18HENAN BANGWEI HIGH TECH NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421323426.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

At this stage, when casting machines make film-type materials, they cannot achieve efficient heating of unformed films, and the heating process cannot be refined and controlled, resulting in poor heating effect.

Method used

A caster heating device is designed, which includes a mask housing, a heating component and a temperature control component. The heating component consists of multiple sub-heating units, and the temperature control component realizes intelligent heating through temperature monitoring and regulation.

Benefits of technology

This device can differentiate the heating of film materials in different areas of the casting machine, meet the needs of multi-layer casting manufacturing, and achieve better heating effects through intelligent temperature control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating device of a casting machine, which relates to the field of textile manufacturing and comprises a shade shell, a heating component and a temperature control component. The shielding shell is arranged on the side, close to the to-be-heated material, of the heating component; the heating component comprises a base and at least one sub-heating unit, the at least one sub-heating unit is arranged on the side, close to the to-be-heated material, of the base, and the sub-heating unit is used for heating the to-be-heated material; and the temperature control component is used for controlling the heating temperature of the heating component. The heating device of the casting machine is used for heating film materials in the operation process of the casting machine, can efficiently heat the film materials which are not formed on the casting machine, does not need manual regulation and control, improves the manufacturing efficiency of the casting machine, and reduces the manufacturing cost of casting films.
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Description

Technical Field

[0001] The utility model relates to the field of textile manufacturing, in particular to a heating device for a casting machine. Background Art

[0002] In the field of textile manufacturing, when a film material is manufactured using a cast film machine, the film material that has not yet been formed is heated in order to achieve a better cast film manufacturing effect.

[0003] At present, the method of heating unformed film materials is generally heating with a single heat source, and the heating process cannot be finely controlled, so that a good heating effect cannot be achieved during the operation of the casting machine. Therefore, at present, the industry needs a casting machine heating device to achieve efficient heating during the operation of the casting machine. Utility Model Content

[0004] The utility model aims to provide a heating device for a tape casting machine, which is used for heating film materials during the operation of the tape casting machine.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A heating device for a casting machine comprises: a shield shell, a heating component, and a temperature control component; the shield shell is arranged on a side of the heating component close to a material to be heated; the heating component comprises a base and at least one sub-heating unit, at least one sub-heating unit is arranged on a side of the base close to the material to be heated, and the sub-heating unit is used to heat the material to be heated; and the temperature control component is used to control the heating temperature of the heating component.

[0007] In one possible design, the temperature control component includes: a temperature monitoring component and a temperature regulating component; wherein the temperature monitoring component includes at least one sub-temperature monitoring unit, and the sub-temperature monitoring unit is arranged between the sub-heating unit and the base; the temperature regulating component is used to control the heating power of at least one sub-heating unit to regulate the temperature of at least one sub-heating unit.

[0008] In a possible design, the heating device of the tape casting machine further includes a rotating component; wherein the rotating component is arranged on the base so that the heating component can rotate around the rotation axis of the rotating component.

[0009] In a possible design, the heating device of the casting machine also includes: a support frame; the support frame is arranged between the heating component and the device carrying the material to be heated, and is used to support the heating component on one side of the material to be heated; and the rotating component is connected to the support frame.

[0010] In a possible design, the heating device of the casting machine also includes: a slide rail; wherein the slide rail is connected to the support frame, and the lower end of the support frame can move laterally along the slide rail.

[0011] In a possible design, the shield housing includes at least one sub-shielding unit; wherein the number of the sub-shielding units is the same as the number of the sub-heating units.

[0012] In a possible design, the sub-mask unit is in the shape of a central spiral.

[0013] In one possible design, the heating device of the casting machine also includes: a main control switch and a sub-control switch; wherein the main control switch is used to control the opening or closing of the heating device of the casting machine; and the sub-control switch is used to control the operation of each component in the heating device of the casting machine.

[0014] In summary, the utility model has the following beneficial effects:

[0015] The utility model proposes a tape casting machine heating device for heating film materials during the operation of the tape casting machine. When the tape casting machine is in operation, since the components responsible for heating in the tape casting machine heating device are divided into multiple heating units, the film materials in different areas of the tape casting machine can be heated differentially to meet the needs of multi-layer tape casting manufacturing; and the utility model has a temperature control function, specifically, by arranging a temperature monitoring component and a temperature regulating component near the heating component to intelligently regulate the heating effect of the tape casting machine heating device, so as to cope with the changes in heating requirements caused by environmental changes and achieve better heating effects; in addition, the utility model can flexibly adjust the relative spatial position between the tape casting machine heating device and the material to be heated by arranging a rotating shaft and a slide rail, so that the tape casting machine heating device provided by the utility model has a wider range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a heating device for a tape casting machine provided in an embodiment of the utility model;

[0017] Figure 2 A schematic diagram of the partial structure of a heating device for a tape casting machine provided in an embodiment of the utility model;

[0018] Figure 3 A schematic diagram of a local structure of a heating device for a tape casting machine provided in an embodiment of the utility model

[0019] Figure 4 A schematic diagram of the partial structure of a heating device for a tape casting machine provided in an embodiment of the utility model;

[0020] Figure 5 A schematic structural diagram of another heating device for a tape casting machine provided in an embodiment of the utility model;

[0021] Figure markings: 1-shield shell; 2-heating component; 3-temperature control component; 4-rotating component; 5-support frame; 6-slide rail; 201-base; 202-sub-heating unit; 301-sub-shield unit; 401-temperature monitoring component; 402-temperature control component; 403-cable; 4011-sub-temperature monitoring unit. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] It should be noted that, in the embodiments of the present invention, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present invention should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

[0024] It should be noted that the architecture described in the embodiment of the utility model is for more clearly illustrating the technical solution of the embodiment of the utility model, and does not constitute a limitation on the technical solution provided by the embodiment of the utility model. Ordinary technicians in this field can know that with the evolution of related industry technologies and the emergence of other equipment, the technical solution provided by the embodiment of the utility model is also applicable to similar technical problems.

[0025] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0026] In the field of textile manufacturing, when a film material is manufactured using a cast film machine, the film material that has not yet been formed is heated in order to achieve a better cast film manufacturing effect.

[0027] At present, the method of heating unformed film materials is generally heating with a single heat source, and the heating process cannot be finely controlled, so that a good heating effect cannot be achieved during the operation of the casting machine. Therefore, at present, the industry needs a casting machine heating device to achieve efficient heating during the operation of the casting machine.

[0028] Therefore, in order to solve the above-mentioned problems existing in the industry, the utility model proposes a casting machine heating device, which can achieve efficient heating of unformed film materials on the casting machine without manual regulation, thereby improving the manufacturing efficiency of the casting machine and reducing the manufacturing cost of the cast film.

[0029] The utility model provides a heating device for a tape casting machine, which comprises a shield shell 1, a heating component 2 and a temperature control component 3.

[0030] In one example, Figure 1 As shown, in the heating device of the casting machine provided by the utility model:

[0031] The shielding shell 1 is used to shield the heating component to prevent the structure for converting electric energy into thermal energy in the heating component from being directly exposed to the outside, thereby improving the safety during the operation.

[0032] It is understandable that the material of the shield shell 1 can be high temperature resistant ceramics, glass, plastic, or other materials with the function of blocking and absorbing heat radiation, and the present invention does not impose any specific limitation.

[0033] And, the heating component 2 is used to heat the material to be heated. Specifically, when the heating device for a tape casting machine provided by the utility model is used for heating during the operation of the tape casting machine, the material to be heated is the tape casting film on the tape casting machine.

[0034] For example, Figure 2 As shown, the heating component 2 includes a base 201 and at least one sub-heating unit 202. Specifically, the sub-heating unit 202 is built with a spring-loaded wire with an electric energy-heat energy conversion function, or other materials with an electric energy-heat energy conversion function, which is not specifically limited in the present invention.

[0035] The aforementioned sub-heating units 202 are evenly distributed on the base 201. The temperature between each sub-heating unit 202 can be individually regulated by the temperature control component 3 to achieve differential heating of film materials in different areas of the casting machine to meet the needs of multi-layer casting manufacturing.

[0036] For example, Figure 3As shown, when the heating component 2 includes a plurality of sub-heating units 202 , the shield housing 1 also includes at least one sub-shielding unit 301 . Moreover, the number of the sub-shielding units 301 is the same as the number of the sub-heating units 202 .

[0037] In a possible implementation, the sub-masking unit 301 is in a central spiral shape. This is because the sub-heating unit 202 under the sub-masking unit 301 is a metal wire in a central spiral shape, and in order to achieve a good masking effect and fit the sub-heating unit 202 more closely, the sub-masking unit 301 is also in a central spiral shape.

[0038] Optionally, in order to avoid reflection during operation, the color of the mask shell 1 can be set to black.

[0039] And, the temperature control component 3 is used to control the heating temperature of the heating component.

[0040] In one possible implementation, Figure 4 As shown, the temperature control component 3 is composed of a temperature monitoring component 401 and a temperature regulating component 402. The temperature monitoring component 401 and the temperature regulating component 402 are connected via a cable 403.

[0041] The temperature monitoring component 401 includes at least one sub-temperature monitoring unit 4011, and the sub-temperature monitoring unit 4011 is arranged between the sub-heating unit 202 and the base 201. That is, each sub-temperature monitoring unit 4011 is used to monitor the real-time temperature of the sub-heating unit 202 where it is located, and the real-time temperature is used as a reference for the temperature control component 402 to control the heating component.

[0042] The temperature regulating component 402 is specifically used to regulate the heating temperature of the heating component 2 according to a preset adjustment mode after acquiring the real-time temperature of the heating component 2 monitored by the temperature monitoring component 401.

[0043] It can be understood that when the temperature monitoring component 401 includes multiple sub-temperature monitoring units 4011 , the real-time temperature of the heating component 2 monitored by the temperature monitoring component 401 includes the real-time temperature of each sub-heating unit 202 included in the heating component 2 .

[0044] Optionally, the temperature control component 402 may have a built-in storage unit and a processing unit. The storage unit stores computer program instructions, which enable the processing unit to control the heating temperature of the heating component 2 according to a preset adjustment mode.

[0045] Optionally, the temperature control component 402 may further include a display unit and an interaction unit. The display unit is used to display the real-time temperature of each sub-heating unit 202 in the heating component 2; the interaction unit is used to generate a corresponding preset adjustment mode or other computer program instructions in response to the operation of the staff, and store them in the storage unit.

[0046] Based on the above technical scheme, the heating device of the cast film machine provided by the utility model can perform differentiated heating on the film materials in different areas of the cast film machine when the cast film machine is operating, because the components responsible for heating in the heating device of the cast film machine are divided into multiple sub-heating units, thereby meeting the needs of multi-layer cast film manufacturing; and, the utility model has a temperature control function, specifically, through the temperature monitoring component and the temperature control component arranged near the heating component to intelligently control the heating effect of the heating device of the cast film machine, so as to cope with the changes in heating demand caused by environmental changes and achieve better heating effect.

[0047] In one example, if Figure 5 As shown, the heating device of the tape casting machine provided by the utility model also includes: a rotating component 4, a support frame 5, and a slide rail 6.

[0048] The rotating component 4 is disposed on the base 201 so that the heating component 2 can rotate around the rotating axis of the rotating component 4 .

[0049] And, a support frame 5 is arranged between the heating component 2 and the device carrying the material to be heated, so as to support the heating component 2 on one side of the material to be heated.

[0050] It can be understood that the rotating component 4 is connected to the support frame 5 , so that the heating component 2 rotates around the rotation axis of the rotating component 4 under the support of the support frame 5 .

[0051] Specifically, the rotating component 4 can be realized as a hinge device, or a device that is fixed on the base and connected to the support frame 5 and can realize the rotation function, and the present utility model does not make any specific limitation.

[0052] And, the slide rail 6 is connected to the support frame 5. Specifically, the lower end of the support frame 5 is located in the slide rail 6, and can move laterally along the slide rail 6, thereby driving the entire heating device of the casting machine to move laterally, so as to adjust the spatial distance between the heating component in the heating device of the casting machine and the material to be heated.

[0053] Based on the above technical scheme, the heating device for the cast film machine provided by the utility model can perform differential heating on the film materials in different areas of the cast film machine when the cast film machine is operating, because the components responsible for heating in the heating device of the cast film machine are divided into multiple sub-heating units, thereby meeting the needs of multi-layer cast film manufacturing; and, the utility model has a temperature control function, specifically, by means of a temperature monitoring component and a temperature control component arranged near the heating component to intelligently control the heating effect of the heating device of the cast film machine, so as to cope with the changes in heating requirements caused by environmental changes and achieve better heating effect; in addition, the utility model can flexibly adjust the relative spatial position between the heating device of the cast film machine and the material to be heated by arranging a rotating shaft and a slide rail, so that the heating device for the cast film machine provided by the utility model has a wider range of applications.

[0054] In a possible implementation, the heating device of the casting machine provided by the utility model further includes a main control switch and a sub-control switch.

[0055] Among them, the master control switch is used to control the power on or off of the heating device of the casting machine.

[0056] The sub-control switch is used to control the operation of various components in the heating device of the casting machine.

[0057] Optionally, the sub-control switch can be divided into a heating component 2 control switch and a temperature control component 3 control switch, which respectively control the heating on or off of the heating component 2 and the on or off of the temperature control component 3.

[0058] Exemplarily, the main control switch and the sub-control switches can be arranged on the surface of the temperature control component 3 to facilitate operation by the staff.

[0059] It should be pointed out that Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 The composition structure shown in the drawing does not constitute a limitation on the heating device of the casting machine, except Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 In addition to the components shown, the casting machine heating device may include more or fewer components than shown, or combine certain components, or arrange the components differently.

[0060] It should be noted that the terms "first" and "second" in the specification, claims and drawings of the utility model are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices.

[0061] It should be understood that in the present utility model, "at least one (item)" means one or more, "more than one" means two or more, "at least two (items)" means two or three and more than three, and "and / or" is used to describe the association relationship of associated objects, indicating that three relationships may exist. For example, "A and / or B" can mean: only A exists, only B exists, and A and B exist at the same time, where A and B can be singular or plural. The character " / " generally indicates that the previous and next associated objects are in an "or" relationship. "At least one of the following items" or similar expressions refers to any combination of these items, including any combination of single items or plural items. For example, at least one of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, c can be single or plural.

[0062] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A heating device for a tape casting machine, characterized in that: The heating device of the tape casting machine comprises: a shield shell, a heating component, and a temperature control component; The shield shell is arranged on a side of the heating component close to the material to be heated; The heating component comprises a base and at least one sub-heating unit, wherein the at least one sub-heating unit is arranged on a side of the base close to the material to be heated, and the sub-heating unit is used to heat the material to be heated; The temperature control component is used to control the heating temperature of the heating component.

2. The heating device for a tape casting machine according to claim 1, characterized in that: The temperature control component includes: a temperature monitoring component and a temperature regulating component; Wherein, the temperature monitoring component comprises at least one sub-temperature monitoring unit, and the sub-temperature monitoring unit is arranged between the sub-heating unit and the base; The temperature control component is used to control the heating power of the at least one sub-heating unit to control the temperature of the at least one sub-heating unit.

3. The heating device for a tape casting machine according to claim 2, characterized in that: The tape casting machine heating device also includes a rotating component; Wherein, the rotating component is arranged on the base so that the heating component can rotate around the rotating axis of the rotating component.

4. The heating device for a tape casting machine according to claim 3, characterized in that: The heating device of the tape casting machine further comprises: a support frame; The support frame is arranged between the heating component and the device carrying the material to be heated, and is used to support the heating component on one side of the material to be heated; and the rotating component is connected to the support frame.

5. The heating device for a tape casting machine according to claim 4, characterized in that: The heating device of the tape casting machine further comprises: a slide rail; Wherein, the slide rail is connected to the support frame, and the lower end of the support frame can move laterally along the slide rail.

6. The heating device for a tape casting machine according to claim 5, characterized in that: The shield housing includes at least one sub-shielding unit; wherein the number of the sub-shielding units is the same as the number of the sub-heating units.

7. The heating device for a tape casting machine according to claim 6, characterized in that: The sub-mask unit has a central spiral shape.

8. The heating device for a tape casting machine according to any one of claims 1 to 7, characterized in that: The heating device of the tape casting machine further comprises: a main control switch and a sub-control switch; Wherein, the master control switch is used to control the opening or closing of the heating device of the casting machine; The sub-control switch is used to control the operation of various components in the heating device of the casting machine.