Filter cotton edge pressing device of air filter
By designing an air filter cotton edge pressing device with guide mechanism, edge pressing mechanism and adjustment mechanism, the filter cotton position offset problem caused by the fixed length of the pressure roller in the prior art is solved, and high-efficiency edge pressing and quality improvement of cotton materials of different widths is achieved.
Patent Information
- Application Number
- CN202421370747.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-15
AI Technical Summary
In the edge pressing device of the existing air filter, the length of the pressing roller is fixed, making it difficult to adapt to filter cotton of different widths, resulting in the position of the cotton material being offset and affecting the edge pressing quality.
An air filter filter cotton edge pressing device including a guide mechanism, a edge pressing mechanism and a adjustment mechanism is designed. The guide mechanism is used to guide the filter cotton, and the edge pressing mechanism is used to press the filter cotton. The adjustment mechanism adapts to filter cotton of different widths by adjusting the distance between the two adjustment plates and prevents position deviation.
Effective edge pressing of filter cotton of different widths is achieved, preventing the position of the cotton material from being offset during the edge pressing process, and improving the edge pressing quality.
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Figure CN222628673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter cotton production, in particular to a filter cotton edge pressing device for an air filter. Background Art
[0002] The air filter is a device that captures dust from gas-solid two-phase flow and purifies the gas through the action of porous filter materials. It purifies the air with low dust content and sends it into the room to ensure the process requirements of the clean room and the air cleanliness in the general air-conditioned room. The filter cotton is an indispensable part of the air filter.
[0003] The filter cotton of the existing air filter needs to be compacted by a pressing device during processing, but the length of the pressing roller in the commonly used pressing device is fixed. When pressing filter cottons of different widths, the filter cotton will inevitably shift in position and affect the pressing quality, making it inconvenient to compact filter cottons of different widths. Utility Model Content
[0004] The purpose of the utility model is to provide an air filter filter cotton edge pressing device to solve the problem that the length of the pressing roller in the commonly used edge pressing device proposed in the above background technology is fixed, and when the edge pressing operation is performed on filter cottons of different widths, the filter cotton will inevitably shift in position and affect the edge pressing quality, thereby making it inconvenient to compact filter cottons of different widths.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An air filter filter cotton edge pressing device comprises a working plate, a plurality of support columns are fixed to the bottom end of the working plate, a guide mechanism for guiding the filter cotton is provided near the left end of the top surface of the working plate, and a edge pressing mechanism for pressing the filter cotton is provided near the right end of the top surface of the working plate, the edge pressing mechanism comprises two vertical plates fixed near the right end of the top surface of the working plate, two edge pressing rods rotatably connected between the two vertical plates and arranged up and down, and two edge pressing rollers coaxially fixed on the circumferential outer wall of the edge pressing rod on the same side, and also comprises:
[0007] The adjusting mechanism is arranged on the top surface of the working plate and is used for pressing the filter cottons of different widths. The adjusting mechanism comprises two mounting plates fixed on the top surface of the working plate and symmetrical to each other, two rotating columns rotatably connected to the mounting plates on the same side, a bidirectional screw coaxially fixed between the two rotating columns, two adjusting plates tightly fitted to the top surface of the working plate and symmetrical to each other, a rotating rod coaxially fixed to the surface of one of the rotating columns away from the side of the bidirectional screw, two pulleys located above the working plate and used for driving the rotating rods to rotate, and an adjusting motor installed on the surface of one of the mounting plates away from the side of the bidirectional screw and used for driving the two pulleys to rotate. The two pulleys are connected by belt transmission, the front side surface of the adjusting plate is provided with two through holes, the pressing roller passes through the through holes on the same side on the outer walls of the two adjusting plates in sequence, and the left side surface of the adjusting plate is fixed with a connecting rod threadedly connected to the bidirectional screw and slidably connected to the working plate.
[0008] As a preferred embodiment, the adjustment mechanism further includes a rotating shaft coaxially connected to the output shaft of the adjustment motor, and the two pulleys are coaxially fixed on the circumferential outer walls of the rotating shaft and the rotating rod respectively.
[0009] As a preferred embodiment, a guide groove is provided on the top surface of the working plate, the connecting rod is L-shaped, and a guide block is fixed on the bottom surface of the vertical rod end of the connecting rod and is slidably connected to the guide groove on the top surface of the working plate.
[0010] As a preferred embodiment, the guide mechanism includes two fixed plates fixed on the top surface of the working plate near the left end and symmetrical to each other, a guide rod rotatably connected between the two fixed plates, and a guide roller coaxially fixed on the circumferential outer wall of the guide rod, and a guide motor with an output shaft coaxially connected to the guide rod is installed on the surface of one of the fixed plates away from the guide roller.
[0011] As a preferred embodiment, the edge pressing mechanism also includes two gears which are coaxially fixed on the outer walls of the two edge pressing rods and mesh with each other, and a edge pressing motor with an output shaft coaxially connected to one of the edge pressing rods is installed on the outer wall of one of the vertical plates away from the edge pressing roller.
[0012] As a preferred implementation, a support plate is fixed to the bottom end of the support column, an anti-skid plate matching its shape is fixed to the bottom end of the support plate, and the thickness of the anti-skid plate is 1-6 cm.
[0013] As a preferred embodiment, the adjustment mechanism also includes a protection box fixed to the surface of one of the mounting plates away from the bidirectional screw, the adjustment motor is located inside the protection box, and the rotating shaft passes through the outer wall of the protection box away from the bidirectional screw.
[0014] As a preferred implementation, the longitudinal section of the guide groove on the top surface of the working plate is in an I-shape, and the guide block is in an I-shape that matches the shape of the guide groove on the top surface of the working plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model can guide the filter cotton that needs to be pressed by setting a guide mechanism, can perform the pressing operation on the filter cotton that needs to be pressed by setting a pressing mechanism, and can adjust the distance between the two adjusting plates by setting an adjustment mechanism, so that the filter cotton of different widths can be pressed, and the position displacement of the filter cotton can be prevented during the pressing process;
[0017] 2. In the utility model, a guide groove is provided on the top surface of the working plate, the shape of the connecting rod is L-shaped, and a guide block is fixed on the bottom surface of the vertical rod end of the connecting rod, which is slidably connected to the guide groove on the top surface of the working plate, so as to guide the movement of the connecting rod and further guide the movement of the adjusting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0019] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;
[0020] Figure 3 It is an exploded view of the guide mechanism in the utility model;
[0021] Figure 4 It is an exploded view of the edge pressing mechanism in the utility model;
[0022] Figure 5 It is a schematic diagram of the overall structure of the adjustment mechanism in the utility model;
[0023] Figure 6 The local explosion of the regulating mechanism in the utility model Figure 1 ;
[0024] Figure 7 The local explosion of the regulating mechanism in the utility model Figure 2 .
[0025] The meaning of each number in the figure is:
[0026] 1. Working plate; 2. Support column; 3. Support plate; 4. Anti-skid plate; 5. Guide mechanism; 51. Fixed plate; 52. Guide rod; 53. Guide motor; 54. Guide roller; 6. Edge pressing mechanism; 61. Vertical plate; 62. Edge pressing rod; 63. Edge pressing roller; 64. Gear; 65. Edge pressing motor; 7. Adjustment mechanism; 71. Mounting plate; 72. Rotating column; 73. Bidirectional screw; 74. Connecting rod; 75. Guide block; 76. Rotating rod; 77. Pulley; 78. Belt; 79. Adjustment motor; 710. Rotating shaft; 711. Protection box; 712. Adjustment plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 7 The utility model provides a technical solution: an air filter filter cotton edge pressing device, comprising a working plate 1, a plurality of support columns 2 are fixed at the bottom end of the working plate 1, a guide mechanism 5 for guiding the filter cotton is provided near the left end of the top surface of the working plate 1, and a edge pressing mechanism 6 for pressing the filter cotton is provided near the right end of the top surface of the working plate 1. The edge pressing mechanism 6 comprises two vertical plates 61 fixed at the top surface of the working plate 1 near the right end, two edge pressing rods 62 rotatably connected between the two vertical plates 61 and arranged up and down, and two edge pressing rollers 63 coaxially fixed on the circumferential outer wall of the edge pressing rod 62 on the same side, and also includes:
[0029] The adjusting mechanism 7 is arranged on the top surface of the working plate 1 and is used for pressing the filter cottons of different widths. The adjusting mechanism 7 includes two mounting plates 71 fixed on the top surface of the working plate 1 and symmetrical to each other, two rotating columns 72 rotatably connected to the mounting plates 71 on the same side, a bidirectional screw 73 coaxially fixed between the two rotating columns 72, two adjusting plates 712 tightly fitted to the top surface of the working plate 1 and symmetrical to each other, a rotating rod 76 coaxially fixed to the surface of one of the rotating columns 72 away from the bidirectional screw 73, two pulleys 77 located above the working plate 1 and used to drive the rotating rod 76 to rotate, and a rotating rod 76 installed on the surface of one of the mounting plates 71 away from the bidirectional screw 73 and used to drive the two pulleys 77 to rotate. An adjusting motor 79, two pulleys 77 are connected by a belt 78, and two through holes are provided on the front surface of the adjusting plate 712. The pressing roller 63 passes through the through holes on the same side of the outer walls of the two adjusting plates 712 in sequence, and a connecting rod 74 is fixed on the left surface of the adjusting plate 712, which is threadedly connected to the bidirectional screw 73 and slidably connected to the working plate 1. By setting a guide mechanism 5, the filter cotton that needs to be pressed can be guided, and by setting a pressing mechanism 6, the filter cotton that needs to be pressed can be pressed. By setting an adjusting mechanism 7, the distance between the two adjusting plates 712 can be adjusted, so that the filter cotton of different widths can be pressed, and the position of the filter cotton can be prevented from being shifted during the pressing process.
[0030] In this embodiment, the adjustment mechanism 7 also includes a rotating shaft 710 coaxially connected to the output shaft of the adjustment motor 79, and two pulleys 77 are coaxially fixed on the circumferential outer walls of the rotating shaft 710 and the rotating rod 76, respectively, which can smoothly drive the two pulleys 77 to rotate, and then indirectly drive the bidirectional screw 73 to rotate.
[0031] In addition, a guide groove is provided on the top surface of the working plate 1, the connecting rod 74 is L-shaped, and a guide block 75 is fixed on the bottom surface of the vertical rod end of the connecting rod 74, which is slidably connected to the guide groove on the top surface of the working plate 1, which can guide the movement of the connecting rod 74 and further guide the movement of the adjustment plate 712.
[0032] Furthermore, the guide mechanism 5 includes two fixed plates 51 fixed on the top surface of the working plate 1 near the left end and symmetrical to each other, a guide rod 52 rotatably connected between the two fixed plates 51, and a guide roller 54 coaxially fixed on the circumferential outer wall of the guide rod 52, and a guide motor 53 whose output shaft is coaxially connected to the guide rod 52 is installed on the surface of one side of the fixed plates 51 away from the guide roller 54, which can guide the filter cotton that needs to be pressed.
[0033] Specifically, the edge pressing mechanism 6 also includes two gears 64 which are coaxially fixed on the outer walls of the two edge pressing rods 62 and mesh with each other, and a edge pressing motor 65 whose output shaft is coaxially connected to one of the edge pressing rods 62 is installed on the outer wall of one of the vertical plates 61 away from the edge pressing roller 63, so that the two edge pressing rollers 63 can rotate in opposite directions, thereby achieving the edge pressing operation of the filter cotton.
[0034] It is worth noting that a support plate 3 is fixed to the bottom end of the support column 2, and an anti-skid plate 4 matching its shape is fixed to the bottom end of the support plate 3, and the thickness of the anti-skid plate 4 is 1-6 cm, preferably 4 cm in this article, so as to increase the contact area and friction between the entire device and the ground, thereby making the entire device more stable during operation.
[0035] It is worth mentioning that the adjustment mechanism 7 also includes a protective box 711 fixed on the surface of one of the mounting plates 71 away from the bidirectional screw 73. The adjustment motor 79 is located inside the protective box 711, and the rotating shaft 710 passes through the outer wall of the protective box 711 away from the bidirectional screw 73, which can protect the adjustment motor 79 and extend the service life of the adjustment motor 79.
[0036] It is worth emphasizing that the longitudinal cross-sectional shape of the guide groove on the top surface of the working plate 1 is I-shaped, and the shape of the guide block 75 is I-shaped that matches the shape of the guide groove on the top surface of the working plate 1, which can make the connection between the guide block 75 and the guide groove on the top surface of the working plate 1 tighter, and indirectly make the two adjustment plates 712 more stable during movement.
[0037] Finally, it should be noted that the guide motor 53, edge pressing motor 65, adjustment motor 79 and other components involved in the utility model are all universal standard parts or components known to technical personnel in this field, and their structures and principles are all known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and compatible controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the utility model. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in the field.
[0038] In the specific use of this embodiment, when it is necessary to press the filter cotton, the adjusting motor 79 is first started by the external PLC, and the output shaft of the adjusting motor 79 rotates to drive the rotating shaft 710 coaxially connected thereto to rotate, and the rotating shaft 710 rotates to drive the pulley 77 coaxially fixed thereto on the same side to rotate, and the rotation of the pulley 77 drives another pulley 77 connected thereto through a belt 78 to rotate, and the rotation of the other pulley 77 drives the rotating rod 76 coaxially fixed thereto to rotate, and the rotation of the rotating rod 76 drives the rotating column 72 coaxially fixed thereto on the same side to rotate, and the rotation of the rotating column 72 drives the two-way screw 73 coaxially fixed thereto to rotate, and the rotation of the two-way screw 73 drives the two connecting rods 74 threadedly connected thereto to move away from or approach each other, and the connecting rod 74 moves under the guidance of the guide block 75 on the same side and the guide groove on the top surface of the working plate 1, and the movement of the two connecting rods 74 drives the two adjusting plates 712 to move away from or approach each other, and when the distance between the two adjusting plates 712 is appropriate, the adjusting motor 79 is turned off by the external PLC;
[0039] Subsequently, the guide motor 53 and the edge pressing motor 65 are started through the external PLC, and the bottom surface of the filter cotton is brought into contact with the top surface of the guide roller 54. The output shaft of the guide motor 53 rotates to drive the guide rod 52 coaxially connected thereto to rotate, and the guide rod 52 rotates to drive the guide roller 54 coaxially fixed thereto to rotate, so that the filter cotton can be guided. At the same time, the output shaft of the edge pressing motor 65 rotates to drive the edge pressing rod 62 coaxially connected thereto on the same side to rotate, and the edge pressing rod 62 rotates to drive the edge pressing roller 63 coaxially fixed thereto on the same side to rotate, and the edge pressing rod 62 rotates to drive the gear 64 coaxially fixed thereto on the same side to rotate, and the gear 64 rotates to drive another gear 64 meshing with it to rotate, and the other gear 64 rotates to drive another edge pressing rod 62 coaxially fixed thereto to rotate, and the edge pressing rod 62 rotates to drive another edge pressing roller 63 coaxially fixed thereto to rotate, so that the two edge pressing rollers 63 can rotate in opposite directions, and the filter cotton can be transported between the two edge pressing rollers 63 through the guiding action of the guide roller 54, and then the filter cotton can be edge pressed.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An air filter cotton edge pressing device, comprising a working plate (1), characterized in that: A plurality of support columns (2) are fixed to the bottom end of the working plate (1); a guide mechanism (5) for guiding the filter cotton is provided near the left end of the top surface of the working plate (1); a pressing mechanism (6) for pressing the filter cotton is provided near the right end of the top surface of the working plate (1); the pressing mechanism (6) comprises two vertical plates (61) fixed near the right end of the top surface of the working plate (1); two pressing rods (62) rotatably connected between the two vertical plates (61) and arranged up and down; and two pressing rollers (63) coaxially fixed on the circumferential outer wall of the pressing rod (62) on the same side; and further comprises: The adjusting mechanism (7) is arranged on the top surface of the working plate (1) and is used for pressing the filter cotton of different widths. The adjusting mechanism (7) comprises two mounting plates (71) fixed on the top surface of the working plate (1) and symmetrical to each other, two rotating posts (72) rotatably connected to the mounting plates (71) on the same side, a bidirectional screw (73) coaxially fixed between the two rotating posts (72), two adjusting plates (712) tightly fitted on the top surface of the working plate (1) and symmetrical to each other, a rotating rod (76) coaxially fixed to the surface of one side of the rotating posts (72) away from the bidirectional screw (73), and a rotating rod (76) located above the working plate (1) and used for driving the filter cotton. Two pulleys (77) for rotating the rotating rod (76), an adjusting motor (79) mounted on a surface of one side of the mounting plate (71) away from the bidirectional screw (73) and used to drive the two pulleys (77) to rotate, the two pulleys (77) are connected by a belt (78), the front surface of the adjusting plate (712) is provided with two through holes, the edge pressing roller (63) passes through the same side through holes on the outer walls of the two adjusting plates (712) in sequence, and a connecting rod (74) is fixed on the left side surface of the adjusting plate (712) which is threadedly connected to the bidirectional screw (73) and slidably connected to the working plate (1).
2. The air filter cotton edge pressing device according to claim 1, characterized in that: The adjusting mechanism (7) further comprises a rotating shaft (710) coaxially connected to the output shaft of the adjusting motor (79), and the two pulleys (77) are coaxially fixed on the rotating shaft (710) and the circumferential outer wall of the rotating rod (76), respectively.
3. The air filter cotton edge pressing device according to claim 1, characterized in that: A guide groove is provided on the top surface of the working plate (1); the connecting rod (74) is L-shaped; and a guide block (75) is fixed on the bottom surface of the vertical rod end of the connecting rod (74) and is slidably connected to the guide groove on the top surface of the working plate (1).
4. The air filter cotton edge pressing device according to claim 1, characterized in that: The guide mechanism (5) comprises two fixed plates (51) fixed to the top surface of the working plate (1) near the left end and symmetrical to each other, a guide rod (52) rotatably connected between the two fixed plates (51), and a guide roller (54) coaxially fixed to the circumferential outer wall of the guide rod (52), and a guide motor (53) whose output shaft is coaxially connected to the guide rod (52) is installed on the surface of one side of the fixed plates (51) away from the guide roller (54).
5. The air filter cotton edge pressing device according to claim 1, characterized in that: The edge pressing mechanism (6) also includes two gears (64) which are coaxially fixed on the outer walls of the two edge pressing rods (62) and mesh with each other, and a edge pressing motor (65) whose output shaft is coaxially connected to one of the edge pressing rods (62) is installed on the outer wall of one of the vertical plates (61) away from the edge pressing roller (63).
6. The air filter cotton edge pressing device according to claim 1, characterized in that: A support plate (3) is fixed to the bottom end of the support column (2), and an anti-skid plate (4) matching its shape is fixed to the bottom end of the support plate (3), and the thickness of the anti-skid plate (4) is 1-6 cm.
7. The air filter cotton edge pressing device according to claim 2, characterized in that: The adjusting mechanism (7) further comprises a protective box (711) fixed to a surface of one side of the mounting plates (71) away from the bidirectional screw (73); the adjusting motor (79) is located inside the protective box (711); and the rotating shaft (710) passes through an outer wall of the protective box (711) away from the bidirectional screw (73).
8. The air filter cotton edge pressing device according to claim 3, characterized in that: The longitudinal cross-sectional shape of the guide groove on the top surface of the working plate (1) is in the shape of an I-beam, and the shape of the guide block (75) is in the shape of an I-beam that matches the shape of the guide groove on the top surface of the working plate (1).
Citation Information
Cited By
An air filter cotton edge pressing device
CN224426615U