Intelligent system monitoring and early warning device
By designing an intelligent system monitoring and early warning device, using force sensors and telescopic rods to increase wire tension and issue an alarm when broken, the problems of degradation of production quality and low working efficiency caused by yarn break are solved, and the effect of improving work efficiency and production quality is achieved.
Patent Information
- Application Number
- CN202421063435.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the textile machinery industry, after the yarn is disconnected, the production quality and inefficiency are reduced due to the thin yarn and the lack of alarm systems of the machinery. The existing yarn disconnection alarm device has complex operation and low sensitivity, which cannot effectively solve the problem.
Design an intelligent system monitoring and early warning device, including a fixed frame, detection alarm mechanism and control mechanism. The detection alarm mechanism increases the tension of the wire through force sensors and telescopic rods to avoid slack and winding, and sends an alarm through the Luoming device when the wire breaks.
Through intelligent system monitoring and early warning devices, the tension of the wire is effectively improved, loose winding is avoided, and staff are promptly reminded to break the yarn, which improves work efficiency and production quality.
Smart Images

Figure CN222630725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring equipment, in particular to an intelligent system monitoring and early warning device. Background Art
[0002] At present, in the textile machinery industry, such as short fiber double twisting machines, chemical fiber double twisting machines, winding machines, textile machines, etc., the yarn is often broken during the working process due to the mismatch between the needle and the thread body or other reasons. After the yarn is broken, the yarn is thin and the staff cannot find it in time, and the various machines themselves do not have an alarm system, which causes the problems of reduced product quality and poor work efficiency. Therefore, people have involved a variety of yarn break alarm devices to remind the staff of the break so that they can deal with the broken yarn in time. However, the existing yarn break alarm devices have many problems such as various types, complex operation, low sensitivity, etc.
[0003] A textile thread break alarm device with announcement number CN208413499U has the following defects during use:
[0004] During use, the above device cannot control the value of the tension. In this way, during the process of detecting the tensile force of the wire, the wire is prone to loosen and become entangled, thereby reducing work efficiency. Therefore, an intelligent system monitoring and early warning device is urgently needed. Utility Model Content
[0005] The purpose of the utility model is to provide an intelligent system monitoring and early warning device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent system monitoring and early warning device, comprising a fixed frame, a detection alarm mechanism is arranged inside the fixed frame, the detection alarm mechanism comprises an outer frame, the outer frame is fixedly connected to the middle of the inner bottom of the fixed frame, the middle ends of the inner bottom of the outer frame are respectively fixedly connected with push rods, a force sensor is installed between the two push rods, the force sensor is fixed to the inner bottom end of the outer frame, the output ends of the two push rods are respectively fixedly connected with connecting columns, one end of the opposite surfaces of the two connecting columns are respectively rotatably connected with telescopic arms, a roller is arranged between the two telescopic arms, the middle part of the roller is fixedly connected to the two connecting columns, the middle part of the two telescopic arms is fixedly connected with a telescopic rod, the bottom of the two telescopic arms is fixedly connected to the force sensor, and a horn is installed on one side of the outer wall of the outer frame.
[0007] Preferably, a driving mechanism and a conveying mechanism are respectively installed at both ends of opposite surfaces of the outer wall of the fixed frame, and a control mechanism is installed on one side of the outer wall of the fixed frame. The control mechanism includes a battery box and a controller, and the battery box and the controller are respectively installed at both ends of one side of the outer wall of the fixed frame, and a plug is installed on one side of the bottom of the battery box.
[0008] Preferably, the driving mechanism comprises a motor, the motor is mounted on one end of one side of the outer wall of the fixing frame, a matching protective cover is mounted on the outer wall of the motor, and the protective cover is threadedly fastened to the outer side of the fixing frame.
[0009] Preferably, the output end of the motor passes through the interior of the fixed frame and is fixedly connected to a rotating column, the rotating column is rotatably connected to the inner side of the fixed frame, and a winding disk is fixedly connected in the middle of the outer wall of the rotating column.
[0010] Preferably, the conveying mechanism comprises a plug-in column, and the plug-in column is plugged into one end of the fixed frame opposite to the motor.
[0011] Preferably, one end of the plug-in column passes through the outer wall of the fixing frame and is sleeved with a flange, the flange and the fixing frame are threadedly fastened, and the outer wall of the plug-in column is sleeved with a matching winding reel.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] This intelligent system monitoring and early warning device increases the tension of the wire through the telescopic rod when the wire is conveyed through the winding reel, roller and winding reel, avoiding the wire from loosening and getting tangled together, thereby meeting actual measurement needs and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural diagram of the intelligent system monitoring and early warning device of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the detection alarm mechanism of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the driving mechanism of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the conveying mechanism of the utility model;
[0018] Figure 5 It is a structural schematic diagram of the control mechanism of the utility model.
[0019] In the figure: 1. fixed frame; 2. detection alarm mechanism; 201. outer frame; 202. radiator; 203. push rod; 204. force sensor; 205. telescopic arm; 206. connecting column; 207. roller; 208. telescopic rod; 3. control mechanism; 301. battery box; 302. controller; 303. plug; 4. driving mechanism; 401. protective cover; 402. motor; 403. rotating column; 404. winding reel; 5. conveying mechanism; 501. plug column; 502. winding reel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] At present, in the textile machinery industry, such as short fiber double twisting machines, chemical fiber double twisting machines, winding machines, textile machines, etc., the yarn is often broken during operation due to mismatch between the needle and the wire body or other reasons. After the yarn is broken, the yarn is thin and the staff cannot find it in time, and the various machines themselves do not have an alarm system, which causes the problems of reduced product quality and poor work efficiency. Therefore, people have involved a variety of yarn break alarm devices to remind the staff of the break so that they can deal with the broken yarn in time. However, the existing yarn break alarm devices have many types, complicated operations, low sensitivity and other problems. When the wire is conveyed through the winding reel, roller and winding reel, the telescopic rod is used to increase the tension of the wire to prevent the wire from loosening and entangled together, so as to meet the actual measurement needs and improve work efficiency.
[0022] like Figure 1-Figure 5As shown, the utility model provides a technical solution: an intelligent system monitoring and early warning device, comprising a fixed frame 1, a detection alarm mechanism 2 is arranged inside the fixed frame 1, the detection alarm mechanism 2 comprises an outer frame 201, the outer frame 201 is fixedly connected to the middle of the inner bottom of the fixed frame 1, and push rods 203 are fixedly connected to the middle ends of the inner bottom of the outer frame 201, a force sensor 204 is installed between the two push rods 203, the force sensor 204 is fixed to the inner bottom end of the outer frame 201, the output ends of the two push rods 203 are fixedly connected to connecting columns 206, and one end of the opposite surfaces of the two connecting columns 206 is rotatably connected to telescopic arms 205, a roller 207 is arranged between the two telescopic arms 205, the middle part of the roller 207 is fixedly connected to the two connecting columns 206, the middle part of the two telescopic arms 205 is fixedly connected to the telescopic rod 208, the bottom of the two telescopic arms 205 is fixedly connected to the force sensor 204, and a rumming device 202 is installed on one side of the outer wall of the outer frame 201.
[0023] A driving mechanism 4 and a conveying mechanism 5 are respectively installed at the two ends of the opposite surfaces of the outer wall of the fixed frame 1. A control mechanism 3 is installed on one side of the outer wall of the fixed frame 1. The control mechanism 3 includes a power storage box 301 and a controller 302. The power storage box 301 and the controller 302 are respectively installed at the two ends of one side of the outer wall of the fixed frame 1. A plug 303 is installed on one side of the bottom of the power storage box 301.
[0024] The driving mechanism 4 includes a motor 402 , which is mounted on one end of one side of the outer wall of the fixing frame 1 . A matching protective cover 401 is mounted on the outer wall of the motor 402 , and the protective cover 401 is threadedly fastened to the outer side of the fixing frame 1 .
[0025] The output end of the motor 402 passes through the interior of the fixed frame 1 and is fixedly connected to a rotating column 403 . The rotating column 403 is rotatably connected to the inner side of the fixed frame 1 . A winding disk 404 is fixedly connected to the middle of the outer wall of the rotating column 403 .
[0026] The conveying mechanism 5 includes a plug-in column 501 , which is plugged into one end of the fixed frame 1 opposite to the motor 402 .
[0027] One end of the plug-in column 501 penetrates the outer wall of the fixing frame 1 and is sleeved with a flange 503 . The flange 503 and the fixing frame 1 are threadedly fastened. The outer wall of the plug-in column 501 is sleeved with a matching winding drum 502 .
[0028] It should be noted that the wire of the present application is transported through the winding reel 502, the roller 207 and the winding reel 404, and the tension of the wire is increased by the telescopic rod 208 to prevent the wire from loosening and getting tangled together. When the force sensor 204 detects that the wire is broken, an alarm is sounded through the horn 202.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims
1. An intelligent system monitoring and early warning device, comprising a fixed frame (1), characterized in that: A detection alarm mechanism (2) is arranged inside the fixed frame (1), and the detection alarm mechanism (2) comprises an outer frame (201), the outer frame (201) is fixedly connected to the middle of the inner bottom of the fixed frame (1), push rods (203) are fixedly connected to the middle of the inner bottom of the outer frame (201) at both ends, a force sensor (204) is installed between the two push rods (203), the force sensor (204) is fixed to the inner bottom of the outer frame (201), and the output ends of the two push rods (203) are fixedly connected to the inner bottom of the outer frame (201). A connecting column (206) is fixedly connected, and one end of the opposite surface of the two connecting columns (206) is rotatably connected to a telescopic arm (205), a roller (207) is arranged between the two telescopic arms (205), the middle part of the roller (207) is fixedly connected to the two connecting columns (206), the middle part of the two telescopic arms (205) is fixedly connected to a telescopic rod (208), the bottom of the two telescopic arms (205) is fixedly connected to the force sensor (204), and a louver (202) is installed on one side of the outer wall of the outer frame (201).
2. The intelligent system monitoring and early warning device according to claim 1 is characterized in that: A driving mechanism (4) and a conveying mechanism (5) are respectively installed at two ends of opposite surfaces of an outer wall of the fixed frame (1); a control mechanism (3) is installed on one side of the outer wall of the fixed frame (1); the control mechanism (3) comprises a power storage box (301) and a controller (302); the power storage box (301) and the controller (302) are respectively installed at two ends of one side of the outer wall of the fixed frame (1); and a plug (303) is installed on one side of the bottom of the power storage box (301).
3. An intelligent system monitoring and early warning device according to claim 2, characterized in that: The driving mechanism (4) comprises a motor (402), the motor (402) being mounted on one end of one side of the outer wall of the fixing frame (1), the outer wall of the motor (402) being mounted with a matching protective cover (401), the protective cover (401) being threadedly fastened to the outer side of the fixing frame (1).
4. The intelligent system monitoring and early warning device according to claim 3 is characterized in that: The output end of the motor (402) passes through the interior of the fixed frame (1) and is fixedly connected to a rotating column (403); the rotating column (403) is rotatably connected to the inner side of the fixed frame (1); and a winding disk (404) is fixedly connected in the middle of the outer wall of the rotating column (403).
5. The intelligent system monitoring and early warning device according to claim 4 is characterized in that: The conveying mechanism (5) comprises a plug-in column (501), and the plug-in column (501) is plugged into one end of the fixed frame (1) opposite to the motor (402).
6. An intelligent system monitoring and early warning device according to claim 5, characterized in that: One end of the plug-in column (501) passes through the outer wall of the fixing frame (1) and is sleeved with a flange (503); the flange (503) and the fixing frame (1) are threadedly fastened to each other; and the outer wall of the plug-in column (501) is sleeved with a matching winding reel (502).
Citation Information
Patent Citations
Weaving broken string alarm device
CN208413499U