Yarn breakage detection device

By designing a yarn disconnection detection device including a mounting table, a guide assembly, a clamping assembly, an air compressor and a detection mechanism, the problems of low accuracy and inconvenient disconnection of traditional detection devices are solved, and more efficient disconnection detection and yarn fixation are achieved.

CN222630728UActive Publication Date: 2025-03-18FUJIAN SILI TEXTILE CO LTD
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Patent Information

Application Number
CN202421313731.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The traditional yarn break detection device has low detection accuracy, which is prone to failure to detect the broken wire, and the broken yarn is too thin, making it inconvenient for staff to find the thread head.

Method used

A yarn disconnection detection device is designed including a mounting table, a guide assembly, a clamping assembly, an air compressor and a detection mechanism. The yarn breakage is detected through the detection mechanism. When the breakage occurs, the breakage is clamped and fixed by the clamping assembly and air compressor, so that the staff can find the thread head.

Benefits of technology

The accuracy of yarn break detection is improved, the situation where the broken yarn is not discovered is avoided, and the broken yarn is fixed by clamping components, simplifying the process of staff finding thread heads.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a yarn breakage detection device. In the actual yarn processing process, when yarn breakage detection needs to be conducted on the yarn, the yarn can be guided into the guiding assembly on one side of the installation table, the yarn penetrates into the detection assembly, then the yarn is guided to penetrate out of the guiding assembly on the other side of the installation table, and then the yarn is tensioned through the adjusting assembly; the yarn breaking condition is detected through the detection assembly, when the yarn is broken, the detection assembly detects yarn breaking and sends out a signal, then the valve body is operated, the air compression piece guides compressed air into the communicating pipe through the air guide pipe, the compressed air is guided into the clamping pieces through the communicating pipe, the broken yarn is clamped through the clamping pieces, and the yarn breaking condition is detected through the detection assembly. Therefore, broken yarn detection can be better carried out on the yarn, the situation that broken yarn is not found is avoided, the broken yarn is fixed after the yarn is broken, and workers can conveniently find yarn ends.
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Description

Technical Field

[0001] The utility model relates to the field of textiles, in particular to a yarn breakage detection device. Background Art

[0002] Textile machinery refers to various mechanical equipment required to process natural fibers or chemical fibers into textiles. In a broad sense, textile machinery also includes chemical machinery for producing chemical fibers. Textile machinery is the means of production and material basis of the textile industry.

[0003] The current textile equipment is generally a mechanical equipment for processing yarn or processing yarn into fabric. Therefore, the operation of the textile equipment is inseparable from the yarn, and the running yarn generally has tension. When the external force is greater than the limit tension of the yarn, it will cause the yarn to break. After the yarn breaks, the textile equipment needs to be stopped in time to avoid greater losses. Therefore, general textile equipment needs to be equipped with a yarn break detection device to control the stop of the textile equipment;

[0004] However, the detection accuracy of traditional broken thread detection devices is average, and broken threads are often not discovered. Although traditional broken thread detection devices can monitor the broken thread of yarn, the yarn will fall off after it breaks, causing the staff to need to find the thread ends and connect the broken threads. However, the broken yarn is too thin, which is not convenient for the staff to find. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In order to solve the above problems in the prior art, the utility model provides a yarn breakage detection device, which can better detect yarn breakage to avoid undetected breakage, and fix the broken yarn after the yarn breaks, making it convenient for staff to find the thread ends.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0009] A yarn breakage detection device comprises a mounting platform, a guide assembly, a clamping assembly, an air compressor and a detection mechanism, wherein a plurality of guide assemblies are arranged oppositely on both sides of the mounting platform, a plurality of detection mechanisms are installed in the middle of the mounting platform, a detection mechanism is arranged between two guide assemblies arranged oppositely, a clamping assembly is arranged on one side of the guide assembly away from the detection mechanism, and the clamping assembly is connected to the air compressor;

[0010] The detection mechanism comprises an adjustment component and a detection component, the bottom of the adjustment component is fixedly connected to the mounting platform, and the top of the adjustment component is mounted with the detection component;

[0011] The clamping assembly comprises two clamping parts, a connecting pipe, a connecting pipe and a valve body. The two clamping parts are arranged relative to each other and are installed on the mounting platform. The clamping parts are respectively connected to the top of one of the connecting pipes, and the bottom of the connecting pipes is connected to the upper part of the connecting pipe. The valve body is arranged at the lower part of the connecting pipe, and the valve body is connected to the air compressor through an air guide pipe.

[0012] Furthermore, the clamping member includes a mounting plate and an airbag, the bottom of the mounting plate is fixedly connected to the mounting platform, the airbag is arranged on the mounting plate, an airway is arranged inside the mounting plate, the airbag is connected to the airway, and the top of the connecting tube is connected to the airway.

[0013] Furthermore, the guide assembly includes a first mounting frame and guide wheels, and the first mounting frame is rotatably connected to both sides thereof with a guide wheel, and a passing gap is provided between the two guide wheels.

[0014] Furthermore, the adjustment component includes a mounting tube, a telescopic member and a linear driving member, the bottom of the mounting tube is fixedly connected to the mounting platform, the lower part of the telescopic member is passed through the interior of the mounting tube and is slidably connected, the linear driving member is arranged inside the mounting tube, the linear driving member is linearly driven and connected to the lower part of the telescopic member, and the detection component is installed on the upper part of the telescopic member.

[0015] Furthermore, the detection assembly includes a pressure sensor, a second mounting frame and a pressure wheel. The second mounting frame is mounted on the upper part of the telescopic member through the pressure sensor, and the pressure wheel is rotatably connected inside the second mounting frame.

[0016] Furthermore, the outer surface of the pressure wheel is inwardly recessed to form a limiting groove, and the limiting groove is used to limit the random movement of the yarn.

[0017] Furthermore, it also includes an infrared sensor, one infrared sensor is respectively arranged on both sides of the pressure wheel, and the infrared sensors are connected to the second mounting frame.

[0018] Furthermore, it also includes a warning light, which is installed on the top of the second mounting frame.

[0019] Furthermore, it also includes support legs, and the lower surface of the mounting platform is fixedly connected to the support legs.

[0020] Furthermore, it also includes a controller, which is electrically connected to the air compressor, the linear drive component, the pressure sensor, the infrared sensor and the warning light respectively.

[0021] (III) Beneficial effects

[0022] The beneficial effect of the utility model is that when it is necessary to detect the yarn breakage during the actual yarn processing, the yarn can be guided into the guide component on one side of the mounting platform, and the yarn is passed into the detection component, and then the yarn is guided out of the guide component on the other side of the mounting platform, and then the yarn is tensioned by the adjustment component, and the yarn breakage is detected by the detection component. When the yarn is broken, the detection component detects the breakage and transmits a signal, and then the valve body is operated to make the air compressor introduce compressed air into the connecting pipe through the air guide pipe, and introduce the compressed air into the clamping parts through the connecting pipe respectively, and the broken wire is clamped by the clamping parts, thereby better detecting the yarn breakage, avoiding the situation where the breakage is not discovered, and fixing the broken yarn after the yarn is broken, which is convenient for the staff to find the thread end. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of a yarn breakage detection device according to an embodiment of the utility model;

[0024] Figure 2 It is a front view of the overall structure of the yarn breakage detection device according to an embodiment of the utility model;

[0025] Figure 3 A side view of the overall structure of a yarn breakage detection device according to an embodiment of the utility model;

[0026] Figure 4 It is a cross-sectional view of the overall structure of the yarn breakage detection device according to an embodiment of the utility model;

[0027] [Description of Reference Numerals]

[0028] Mounting platform 1, first mounting frame 2, guide wheel 3, mounting plate 4, airbag 5, warning light 6, infrared sensor 7, pressure wheel 8, second mounting frame 9, support leg 10, telescopic member 11, mounting cylinder 12, air compressor 13, valve body 14, connecting pipe 15, pressure sensor 16, limiting groove 17, connecting pipe 18, linear drive member 19. DETAILED DESCRIPTION

[0029] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0030] Please refer to Figures 1 to 4As shown, a yarn breakage detection device of the utility model comprises a mounting platform 1, a guide assembly, a clamping assembly, an air pressure piece 13 and a detection mechanism, a plurality of the guide assemblies are arranged on both sides of the mounting platform 1, a plurality of the detection mechanisms are installed in the middle of the mounting platform 1, a detection mechanism is arranged between two guide assemblies arranged opposite to each other, a clamping assembly is arranged on one side of the guide assembly away from the detection mechanism, and the clamping assembly is connected to the air pressure piece 13;

[0031] The detection mechanism includes an adjustment component and a detection component, the bottom of the adjustment component is fixedly connected to the mounting platform 1, and the top of the adjustment component is installed with the detection component;

[0032] The clamping assembly comprises two clamping parts, a connecting pipe 18, a connecting pipe 15 and a valve body 14. The two clamping parts are arranged relative to each other and are installed on the mounting platform 1. The clamping parts are respectively connected to the top of the connecting pipe 18, and the bottom of the connecting pipe 18 is connected to the upper part of the connecting pipe 15. The valve body 14 is arranged at the lower part of the connecting pipe 15, and the valve body 14 is connected to the air compressor 13 through an air guide pipe.

[0033] The working principle of the utility model is as follows: during the actual yarn processing process, when it is necessary to detect the yarn breakage, the yarn can be guided into the guide component on one side of the mounting platform 1, and the yarn can be passed through the detection component, and then the yarn can be guided out of the guide component on the other side of the mounting platform 1, and then the yarn can be tensioned by adjusting the component, and the yarn breakage can be detected by the detection component. When the yarn breaks, the detection component detects the breakage and transmits a signal, and then the valve body 14 is operated to make the air compressor 13 introduce the compressed air into the connecting pipe 15 through the air guide pipe, and introduce the compressed air into the clamping components through the connecting pipe 15, and the broken wire is clamped by the clamping components.

[0034] Furthermore, the clamping member includes a mounting plate 4 and an airbag 5, the bottom of the mounting plate 4 is fixedly connected to the mounting platform 1, the airbag 5 is arranged on the mounting plate 4, an airway is arranged inside the mounting plate 4, the airbag 5 is connected to the airway, and the top of the connecting tube 18 is connected to the airway.

[0035] From the above description, it can be seen that when the broken wire needs to be clamped, the valve body 14 is opened, and the compressed air enters the airway through the connecting pipe 15 and the connecting pipe 18, and inflates the airbag 5 through the airway, causing the airbag 5 to swell quickly, and the broken wire is clamped by two opposite airbags 5.

[0036] Furthermore, the guide assembly includes a first mounting frame 2 and a guide wheel 3 , and both sides inside the first mounting frame 2 are rotatably connected to a guide wheel 3 , and a passing gap is provided between the two guide wheels 3 .

[0037] It can be seen from the above description that when the yarn needs to be guided, the yarn can pass through the gap between the two guide wheels 3, and the friction force generated on the yarn can be reduced by the guide wheels 3.

[0038] Furthermore, the adjustment component includes a mounting tube 12, a telescopic member 11 and a linear drive member 19. The bottom of the mounting tube 12 is fixedly connected to the mounting platform 1, the lower portion of the telescopic member 11 is passed through the interior of the mounting tube 12 and is slidably connected. The linear drive member 19 is arranged inside the mounting tube 12, and the linear drive member 19 is linearly driven and connected to the lower portion of the telescopic member 11. The detection component is installed on the upper portion of the telescopic member 11.

[0039] From the above description, it can be seen that when the yarn needs to be tensioned, the linear drive member 19 can be operated to drive the telescopic member 11 to rise and fall in the installation tube 12, and the telescopic member 11 drives the detection component to rise and fall, so that the yarn is tensioned.

[0040] Furthermore, the detection assembly includes a pressure sensor 16, a second mounting frame 9 and a pressure wheel 8. The second mounting frame 9 is mounted on the upper part of the telescopic member 11 through the pressure sensor 16. The pressure wheel 8 is rotatably connected inside the second mounting frame 9.

[0041] From the above description, it can be seen that when it is necessary to detect yarn breakage, the yarn can be passed through the second mounting frame 9, and the yarn can be pressed against the pressure wheel 8, and the pressure brought by the yarn can be sensed by the pressure sensor 16. When the yarn breaks, the pressure value on the pressure sensor 16 changes and a signal is transmitted.

[0042] Furthermore, the outer surface of the pressing wheel 8 is inwardly recessed to form a limiting groove 17, and the limiting groove 17 is used to limit the random movement of the yarn.

[0043] As can be seen from the above description, it is beneficial to limit the random movement of the yarn through the limiting groove 17 to avoid changes in the pressure value.

[0044] Furthermore, it also includes an infrared sensor 7 . An infrared sensor 7 is respectively disposed on both sides of the pressing wheel 8 , and the infrared sensors 7 are connected to the second mounting frame 9 .

[0045] As can be seen from the above description, it is beneficial to sense the yarn through the infrared sensor 7 and transmit a signal when the yarn breaks.

[0046] Furthermore, a warning light 6 is included, and the warning light 6 is installed on the top of the second mounting frame 9.

[0047] As can be seen from the above description, when the yarn breaks, the warning light 6 lights up to alert the user.

[0048] Furthermore, it also includes a support leg 10, and the lower surface of the mounting platform 1 is fixedly connected to the support leg 10.

[0049] It can be seen from the above description that it is beneficial to support the entire device through the support legs 10.

[0050] Furthermore, it also includes a controller, which is electrically connected to the air compressor 13, the linear drive component 19, the pressure sensor 16, the infrared sensor 7 and the warning light 6 respectively.

[0051] It can be seen from the above description that it is more convenient for the user to control the entire device.

[0052] Embodiment 1

[0053] Please refer to Figures 1 to 4 A yarn breakage detection device comprises a mounting platform 1, a guide assembly, a clamping assembly, an air pressure piece 13 and a detection mechanism, wherein a plurality of guide assemblies are arranged on opposite sides of the mounting platform 1, a plurality of detection mechanisms are installed in the middle of the mounting platform 1, a detection mechanism is arranged between two guide assemblies arranged oppositely, a clamping assembly is arranged on the side of the guide assembly away from the detection mechanism, and the clamping assembly is connected to the air pressure piece 13;

[0054] The two guide components arranged opposite to each other form a pair, and a detection mechanism is arranged between the guide components of the same pair;

[0055] The air compressor 13 is an air compressor;

[0056] The detection mechanism includes an adjustment component and a detection component, the bottom of the adjustment component is fixedly connected to the mounting platform 1, and the top of the adjustment component is installed with the detection component;

[0057] The clamping assembly comprises two clamping members, a connecting pipe 18, a connecting pipe 15 and a valve body 14. The two clamping members are arranged opposite to each other. The clamping members are installed on the mounting platform 1. The clamping members are respectively connected to the top of one of the connecting pipes 18. The bottom of the connecting pipe 18 is connected to the upper part of the connecting pipe 15. The lower part of the connecting pipe 15 is provided with the valve body 14. The valve body 14 is connected to the air compressor 13 through an air guide pipe.

[0058] The valve body 14 is a solenoid valve;

[0059] The clamping member includes a mounting plate 4 and an airbag 5. The bottom of the mounting plate 4 is fixedly connected to the mounting platform 1 by welding. The mounting plate 4 is provided with the airbag 5. An airway is provided inside the mounting plate 4. The airbag 5 is connected to the airway. The top of the connecting pipe 18 is connected to the airway.

[0060] The airbag 5 is made of rubber material, which has good toughness and high friction coefficient;

[0061] The guide assembly includes a first mounting frame 2 and a guide wheel 3. The first mounting frame 2 has two sides rotatably connected to one of the guide wheels 3. A clearance is provided between the two guide wheels 3.

[0062] The first mounting frame 2 is welded on the mounting platform 1;

[0063] The adjustment assembly includes a mounting tube 12, a telescopic member 11 and a linear drive member 19. The bottom of the mounting tube 12 is fixedly connected to the mounting platform 1 by welding. The lower part of the telescopic member 11 is inserted into the mounting tube 12 and is slidably connected. The linear drive member 19 is arranged in the mounting tube 12 and is linearly driven and connected to the lower part of the telescopic member 11. The detection assembly is installed on the upper part of the telescopic member 11.

[0064] The linear drive member 19 is an electric cylinder;

[0065] The detection assembly includes a pressure sensor 16, a second mounting frame 9 and a pressure wheel 8. The second mounting frame 9 is mounted on the upper part of the telescopic member 11 through the pressure sensor 16. The pressure wheel 8 is rotatably connected inside the second mounting frame 9.

[0066] The outer surface of the pressing wheel 8 is inwardly recessed to form a limiting groove 17, and the limiting groove 17 is used to limit the random movement of the yarn;

[0067] It also includes an infrared sensor 7, and one infrared sensor 7 is respectively arranged on both sides of the pressing wheel 8, and the infrared sensors 7 are connected to the second mounting frame 9;

[0068] It also includes a warning light 6, and the warning light 6 is installed on the top of the second mounting frame 9;

[0069] It also includes a support leg 10, and the lower surface of the mounting platform 1 is fixedly connected to the support leg 10 by welding;

[0070] It also includes a controller, which is electrically connected to the air compressor 13, the linear drive 19, the pressure sensor 16, the infrared sensor 7 and the warning light 6 respectively;

[0071] The controller model is DATA-7311.

[0072] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description and the drawings, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0073] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A yarn breakage detection device, characterized in that: It includes a mounting platform, a guide component, a clamping component, an air compressor and a detection mechanism. A plurality of the guide components are arranged on both sides of the mounting platform, a plurality of the detection mechanisms are installed in the middle of the mounting platform, a detection mechanism is arranged between two guide components arranged opposite to each other, a clamping component is arranged on one side of the guide component away from the detection mechanism, and the clamping components are connected to the air compressor; The detection mechanism comprises an adjustment component and a detection component, the bottom of the adjustment component is fixedly connected to the mounting platform, and the detection component is installed on the top of the adjustment component; The clamping assembly comprises two clamping parts, a connecting pipe, a connecting pipe and a valve body. The two clamping parts are arranged relative to each other and are installed on the mounting platform. The clamping parts are respectively connected to the top of one of the connecting pipes, and the bottom of the connecting pipes is connected to the upper part of the connecting pipe. The valve body is arranged at the lower part of the connecting pipe, and the valve body is connected to the air compressor through an air guide pipe.

2. The yarn breakage detection device according to claim 1, characterized in that: The clamping member includes a mounting plate and an airbag, the bottom of the mounting plate is fixedly connected to the mounting platform, the airbag is arranged on the mounting plate, an airway is arranged inside the mounting plate, the airbag is connected to the airway, and the top of the connecting pipe is connected to the airway.

3. The yarn breakage detection device according to claim 1, characterized in that: The guide assembly comprises a first mounting frame and guide wheels. The first mounting frame is rotatably connected to two sides of the first mounting frame, and a passing gap is provided between the two guide wheels.

4. The yarn breakage detection device according to claim 1, characterized in that: The adjustment component includes a mounting tube, a telescopic member and a linear drive member. The bottom of the mounting tube is fixedly connected to the mounting platform, the lower portion of the telescopic member is passed through the interior of the mounting tube and is slidably connected, the linear drive member is arranged inside the mounting tube, the linear drive member is linearly driven and connected to the lower portion of the telescopic member, and the detection component is installed on the upper portion of the telescopic member.

5. The yarn breakage detection device according to claim 4, characterized in that: The detection assembly includes a pressure sensor, a second mounting frame and a pressure wheel. The second mounting frame is mounted on the upper part of the telescopic member through the pressure sensor, and the pressure wheel is rotatably connected inside the second mounting frame.

6. The yarn breakage detection device according to claim 5, characterized in that: The outer surface of the pressure wheel is inwardly recessed to form a limiting groove, and the limiting groove is used to limit the random movement of the yarn.

7. The yarn breakage detection device according to claim 6, characterized in that: It also includes an infrared sensor. One infrared sensor is respectively arranged on both sides of the pressure wheel, and both of the infrared sensors are connected to the second mounting frame.

8. The yarn breakage detection device according to claim 7, characterized in that: It also includes a warning light, which is installed on the top of the second installation frame.

9. The yarn breakage detection device according to claim 8, characterized in that: It also includes a controller, which is electrically connected to the air compressor, the linear drive, the pressure sensor, the infrared sensor and the warning light respectively.

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