Anti-winding vortex spinning device

By introducing a conical flow cone and an eccentric ring into the vortex textile device, the problem of fiber bundles being wound in the yarn position is solved, and the spinning quality and efficiency are improved.

CN222631652UActive Publication Date: 2025-03-18浙江保舒康新材料有限公司
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Patent Information

Application Number
CN202421301731.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the vortex spinning process, the fiber bundles are prone to accumulate and wrap around at the yarn position, affecting the spinning quality.

Method used

An anti-winding vortex textile device is designed, including a vortex tube, a conical flow conduit and a driving mechanism. The rotation of the conical shroud drives the rotation of the eccentric ring, increasing the swing and capture ability of the yarn core, and reducing the risk of entanglement of the fiber bundle.

Benefits of technology

Through this device, the risk of entanglement of the fiber bundle in the vortex chamber is greatly reduced, the quality of the yarn is improved, and the efficiency and quality of the spinning process are significantly improved.

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Abstract

The utility model discloses an anti-winding vortex spinning manufacturing device which comprises a vortex tube, a conical flow guide cover and a driving mechanism for driving the conical flow guide cover to rotate are further connected in an inner cavity of the vortex tube in a rotating mode, and a feeding port aligned with a yarn inlet channel and a yarn outlet channel is formed in the tip end of the conical flow guide cover. The inner wall of the conical flow guide cover, the outer wall of the static spindle and the inner wall of the vortex tube form a vortex cavity, an eccentric ring is further fixedly arranged on the inner wall of the feeding port, the axis of the eccentric ring deviates from the axis of the feeding port, opened fiber bundles move towards the feeding port along with the inner wall of the conical flow guide cover and are captured by a yarn core, and the driving mechanism drives the conical flow guide cover to rotate. The eccentric ring is driven to rotate while the conical flow guide cover rotates, then the yarn core is driven to swing, the capturing capacity of the yarn core to the fiber bundles is enhanced, and the risk that the fiber bundles are wound in the vortex cavity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of eddy current textiles, in particular to an anti-entanglement eddy current textile manufacturing device. Background Art

[0002] The spinning principle of vortex spinning is to supply the finished cotton strips to the drafting device, and the fiber bundles after being drafted by the roller drafting device are sent to the vortex tube, and the vortex air inside the vortex tube is used to loosen the fiber bundles. The loosened fiber bundles are twisted and condensed by the vortex air, and then captured by the yarn inside the vortex tube. At this time, the yarn acts as the yarn core, and the fiber bundle is wrapped around the outside of the yarn. Under the action of the winding roller, the yarn core is pulled out of the vortex tube to complete the spinning operation.

[0003] In the above spinning process, the fiber bundles loosened by the vortex air are easily accumulated at the yarn position, resulting in the problem of entanglement of the fiber bundles, which affects the quality of spinning.

[0004] Therefore, how to design a weaving device that improves the quality of vortex spinning has become a technical problem that needs to be solved urgently by people in this field. Utility Model Content

[0005] In order to solve at least one of the technical problems mentioned in the background technology, the purpose of the present utility model is to provide an anti-entanglement vortex spinning device to solve the problem of fiber bundles being entangled at the yarn core position.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An anti-entanglement vortex textile manufacturing device comprises a vortex tube, wherein a first end cover and a second end cover are respectively installed at both ends of the vortex tube, the first end cover is provided with a yarn feeding channel and a plurality of air outlets, the second end cover is fixedly provided with a conical stationary spindle, the stationary spindle is provided with a yarn outlet channel, the side wall of the vortex tube is provided with an air inlet and a cotton conveying channel connected to the inner cavity of the vortex tube, a conical flow guide cover and a driving mechanism for driving the conical flow guide cover to rotate are also rotatably connected in the inner cavity of the vortex tube, a feed port aligned with the yarn feeding channel and the yarn outlet channel is provided at the tip of the conical flow guide cover, the inner wall of the conical flow guide cover, the outer wall of the stationary spindle and the inner wall of the vortex tube form a vortex cavity, and an eccentric ring is fixedly provided on the inner wall of the feed port, the axis of the eccentric ring deviates from the axis of the feed port.

[0008] Furthermore, the inner wall of the vortex tube is provided with an inclined guide ring, and the inner wall of the vortex tube is also fixed with a support frame. The outer wall of the conical guide cover is rotatably connected to the support frame, and the large diameter end of the conical guide cover is inserted into the gap between the guide ring and the inner wall of the vortex tube.

[0009] Furthermore, the driving mechanism includes an air blowing pipe and an air source connected to the air blowing pipe, the air outlet end of the air blowing pipe is connected to the inner cavity of the vortex tube, and the outer wall of the conical air guide cover is fixed with a plurality of circumferentially evenly distributed toggle plates, and the air outlet end of the air blowing pipe is aligned with the plate surface of the toggle plate.

[0010] Furthermore, the air inlet is tangent to the inner wall of the vortex chamber, and an annular air distribution pipe is provided on the outside of the vortex tube. The air distribution pipe is connected to the air inlet, and also includes an air supply pipe connected to the air distribution pipe and the air blowing pipe at the same time, and the air supply pipe is connected to an external air source.

[0011] Furthermore, the air inlet holes are provided in four groups and are evenly distributed along the circumference of the vortex tube.

[0012] Furthermore, a slot chamber is provided at the axis of the stationary spindle, in which a false twist pipe extending from the vortex tube is rotatably installed. The false twist pipe is in the shape of a hollow tube and includes a straight tube section and an arc section, and the axis of the arc section deviates from the axis of the yarn outlet channel.

[0013] Furthermore, a rotating wheel is fixedly provided on the straight pipe section, and also includes a power source for driving the rotating wheel to rotate.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model conveys cotton strips into the vortex chamber through the cotton conveying channel, and conveys gas into the vortex chamber through the air inlet hole. The vortex flow of gas inside the vortex chamber loosens the cotton strips. The loosened fiber bundles move toward the feed port position along the inner wall of the conical guide cover and are captured by the yarn core. The driving mechanism drives the conical guide cover to rotate, thereby being able to twist the fiber bundles. The rotation of the conical guide cover drives the eccentric ring to rotate at the same time, thereby driving the yarn core to swing, thereby enhancing the yarn core's ability to capture the fiber bundle and reducing the risk of the fiber bundle being entangled in the vortex chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a cross-sectional view from a first angle of the present invention;

[0017] Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0018] Figure 4 for Figure 2 A schematic diagram of the enlarged structure of B;

[0019] Figure 5 It is a schematic diagram of the expansion of the utility model;

[0020] Figure 6 This is a cross-sectional view from a second angle of the present invention;

[0021] Figure 7 This is a cross-sectional view from a third angle of the present invention.

[0022] In the figure: 1, vortex tube; 10, cotton conveying channel; 101, guide baffle; 102, vortex chamber; 11, air inlet; 2, first end cover; 21, yarn inlet seat; 211, yarn inlet channel; 22, air outlet; 3, second end cover; 31, stationary spindle; 311, slot chamber; 312, yarn outlet channel; 4, false twist duct; 41, straight pipe section; 42, arc section; 5, rotating wheel; 6, support frame; 7, conical guide cover; 71, toggle plate; 72, feed port; 721, eccentric ring; 8, air distribution pipe; 9, air blowing pipe; 100, air delivery pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] This embodiment provides an anti-entanglement vortex spinning device, which is mainly used to improve the quality of yarn.

[0025] like Figure 1 and Figure 2 As shown, it includes a vortex tube 1 with openings at both ends, wherein a first end cover 2 and a second end cover 3 are respectively installed at both ends of the vortex tube 1, a yarn feeding seat 21 extending to the inner cavity of the vortex tube 1 is fixedly provided on the first end cover 2, and a stationary spindle 31 extending to the inner cavity of the vortex tube 1 is fixedly provided on the second end cover 3, wherein a yarn feeding channel 211 for yarn to enter is provided on the yarn feeding seat 21, and a yarn outlet channel 312 for yarn to exit is provided on the stationary spindle 31, and a winding roller for winding the yarn is also provided on the outer side of the vortex tube 1, and the yarn is pulled outward by means of the winding roller.

[0026] It is worth noting that the winding roller at this time adopts a conventional roller, which only plays the role of pulling the yarn, which is well known to people in this field, and the structure of the winding roller is not described in detail here.

[0027] In this embodiment, if Figure 2 and Figure 5 As shown, the longitudinal section of the stationary spindle 31 is conical, and the tip of the stationary spindle 31 points to the yarn inlet seat 21.

[0028] In order to form a vortex in the vortex tube 1, in this embodiment, as Figure 3 , Figure 5 and Figure 6As shown, the outer wall of the vortex tube 1 is fixedly provided with an air inlet hole 11 connected to the inner cavity of the vortex tube 1, wherein the air inlet hole 11 is tangent to the inner wall of the vortex tube 1. In order to improve the vortex effect of the gas inside the vortex tube 1, in this embodiment, the air inlet holes 11 are provided in four groups and are evenly distributed along the circumference of the vortex tube 1.

[0029] The outer side of the vortex tube 1 is provided with an annularly distributed air distribution pipe 8, wherein the air distribution pipe 8 is connected to the air inlet 11, wherein the air distribution pipe 8 is also connected with an air supply pipe 100, wherein the air supply pipe 100 is connected to an external air source.

[0030] Through the above-mentioned arrangement, when it is necessary to form a vortex airflow inside the vortex tube 1, the external air source supplies high-pressure air to the inside of the distribution pipe 8 through the air supply pipe 100. At this time, the air inside the distribution pipe 8 enters the inner cavity of the vortex tube 1 through the air inlet hole 11. At this time, the air flow rotates along the inner wall of the inner cavity of the vortex tube 1, wherein the air inlet end and the air outlet end of the air inlet hole 11 are not on the same plane. At this time, the gas will vortex and flow downward along the inner wall of the vortex tube 1.

[0031] In order to discharge the gas inside the vortex tube 1 to the outside, in this embodiment, as shown in FIG. Figure 2 and Figure 5 As shown, a plurality of air outlet holes 22 are provided on the first end cover 2, wherein the air outlet holes 22 are connected to the inner cavity of the vortex tube 1. It is worth noting that the air inlet hole 11 is close to one side of the second end cover 3, and the air flow inside the vortex tube 1 flows from one side of the second end cover 3 to one side of the first end cover 2, and finally discharges the vortex tube 1 from the air outlet holes 22.

[0032] In order to transport the sliver into the inner cavity of the vortex tube 1, in this embodiment, as Figure 3 and Figure 5 As shown, a cotton conveying channel 10 is opened on the side wall of the vortex tube 1. It is worth mentioning that the cotton conveying channel 10 is located below the air inlet 11. At this time, the cotton strips are fed into the inner cavity of the vortex tube 1 through the cotton conveying channel 10. With the flow of the air flow inside the vortex tube 1, the cotton strips are loosened in the inner cavity of the vortex tube 1 and move downward along the outer conical surface of the stationary spindle 31 in a spiral.

[0033] When the cotton strip moves to the yarn outlet channel 312 of the stationary spindle 31, the spirally moving cotton strip will be wound around the yarn. As the yarn gradually moves to the outside of the vortex tube 1 under the action of the winding roller, the cotton strip is driven to move along with the yarn.

[0034] It is worth mentioning here that the cotton strips entering the inner cavity of the vortex tube 1 are opened to form fiber bundles, and as the fiber bundles are spirally wound, they are gradually twisted and condensed, and then the fiber bundles can be wound onto the yarn core.

[0035] Traditionally, the inner cavity of the vortex tube 1 is cylindrical. At this time, the cotton slivers entering the inner cavity of the vortex tube 1 will move vertically along the inner wall of the vortex tube 1, resulting in poor capture effect of the yarn core on the cotton slivers. At this time, the cotton slivers are easily accumulated at the end of the inner cavity of the vortex tube 1, and then the fiber bundles are entangled into knots, affecting the quality of spinning.

[0036] In order to converge the cotton strips to the yarn core position, in this embodiment, as shown in FIG. Figure 2 , Figure 4 and Figure 5 As shown, a conical air guide hood 7 is provided in the inner cavity of the vortex tube 1, wherein the conical air guide hood 7 is located on the outside of the stationary spindle 31, and a gap for the movement of the cotton strips is left between the inner wall of the conical air guide hood 7 and the outer wall of the stationary spindle 31, and a feed port 72 is also provided at the tip of the conical air guide hood 7, wherein the feed port 72 is aligned with the yarn inlet channel 211 and the yarn outlet channel 312, and the yarn enters from the yarn inlet channel 211, and then penetrates into the yarn outlet channel 312 through the feed port 72.

[0037] Through the above-mentioned arrangement, the airflow inside the vortex tube 1 will flow toward the inner side of the conical air guide hood 7 while moving, and will flow downward along the inner wall vortex of the conical air guide hood 7, and then will flow out from the feed port 72. At this time, the cotton strips will enter the gap between the conical air guide hood 7 and the outer wall of the stationary spindle 31 under the action of the airflow, guide the cotton strips, and facilitate the capture of the cotton strips by the yarn core.

[0038] In order to smoothly transition the cotton strip to the inner wall of the conical air guide cover 7, in this embodiment, as shown in FIG. Figure 3 As shown, the inner wall of the vortex tube 1 is provided with an inclined guide ring 101, wherein the large diameter end of the conical guide cover 7 is inserted into the gap between the guide ring 101 and the inner wall of the vortex tube 1 to achieve the guidance of the cotton strips and airflow.

[0039] It is worth pointing out here that Figure 2 As shown, at this time, the inner wall of the vortex tube 1, the outer wall of the stationary spindle 31 and the inner wall of the conical guide cover 7 form a vortex chamber 102, wherein the air inlet 11 and the cotton conveying channel 10 are evenly connected to the vortex chamber 102.

[0040] In order to further strengthen the opening of the fiber bundles of the sliver in the vortex chamber 102 to form twists, in this embodiment, as Figure 2 As shown, a support frame 6 is also fixedly provided in the inner cavity of the vortex tube 1, wherein the outer wall of the conical air guide cover 7 is rotatably connected to the support frame 6, and also includes a driving mechanism for driving the conical air guide cover 7 to rotate. Specifically, the rotation direction of the conical air guide cover 7 is consistent with the vortex direction of the airflow.

[0041] Through the above arrangement, when the fiber bundle of the opened cotton strip moves to the inner wall of the conical air guide hood 7, as the driving mechanism drives the conical air guide hood 7 to rotate and the vortex of the fiber bundle moves, the fiber bundle contacts the inner wall of the conical air guide hood 7, and then the fiber bundle is twisted.

[0042] In order to realize the rotation of the conical air guide cover 7, in this embodiment, as shown in FIG. Figure 3 , Figure 5 and Figure 7 As shown, the driving mechanism includes an air blowing pipe 9 tangent to the inner cavity side wall of the vortex tube 1, wherein the air blowing pipe 9 is connected to the air supply pipe 100, and a plurality of circumferentially evenly distributed toggle plates 71 are fixedly provided on the outer wall of the conical air guide cover 7, wherein the air outlet end of the air blowing pipe 9 is aligned with the toggle plate 71.

[0043] Through the above arrangement, the air supply pipe 100 is used to supply air to the air blowing pipe 9 , and the gas in the air blowing pipe 9 is blown toward the shifting plate 71 , thereby driving the conical air guide cover 7 to rotate.

[0044] In order to further enhance the capture of the fiber bundle formed by the yarn core on the cotton strip, in this embodiment, Figure 4 As shown, an eccentric ring 721 eccentric to the axis of the yarn core is fixedly provided on the inner wall of the feed port 72, wherein the yarn core passes through the eccentric ring 721, and the conical air guide cover 7 drives the eccentric ring 721 to rotate while rotating. At this time, the inner wall of the eccentric ring 721 contacts the yarn core, thereby driving the yarn core to swing, thereby improving the yarn core's ability to capture the fiber bundle.

[0045] When the fiber bundle is wound on the yarn core, the fiber bundle is relatively fluffy. In order to increase the tightness of the fiber bundle on the yarn core, in this embodiment, as shown in FIG. Figure 2 and Figure 5 As shown, a slot chamber 311 is provided at the axis position of the stationary spindle 31, wherein the slot chamber 311 is communicated with the yarn outlet channel 312, and a false twist pipe 4 is rotatably connected in the slot chamber 311, wherein one end of the false twist pipe 4 extends out of the second end cover 3 on the vortex tube 1, and a rotating wheel 5 is fixedly connected to the false twist pipe 4, wherein the rotating wheel 5 is connected to an external power source to drive the rotating wheel 5 to rotate;

[0046] It is worth mentioning here that the false twist pipe 4 is a hollow tube for the yarn core to pass through the inside of the false twist pipe 4, and the false twist pipe 4 includes a straight pipe section 41 and an arc section 42, wherein the straight pipe section 41 and the arc section 42 are integrally formed, and the axis of the arc section 42 is offset from the axis of the straight pipe section 41.

[0047] Through the above arrangement, an external power source is used to drive the false twist pipe 4 to rotate. At this time, the arc segment 42 will rotate eccentrically, thereby driving the internal yarn core to twist, strengthening the tightness of the cotton strip wrapped around the yarn core, reducing burrs on the yarn, and improving the quality of spinning.

[0048] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. An anti-entanglement vortex spinning device, comprising a vortex tube (1), wherein a first end cover (2) and a second end cover (3) are respectively installed at both ends of the vortex tube (1), wherein the first end cover (2) is provided with a yarn inlet channel (211) and a plurality of air outlet holes (22), and the second end cover (3) is fixedly provided with a conical stationary spindle (31), wherein the stationary spindle (31) is provided with a yarn outlet channel (312), and the side wall of the vortex tube (1) is provided with an air inlet hole (11) and a cotton conveying channel (10) which are connected to the inner cavity of the vortex tube (1), characterized in that: A conical flow guide cover (7) and a driving mechanism for driving the conical flow guide cover (7) to rotate are also rotatably connected in the inner cavity of the vortex tube (1); a feed port (72) aligned with a yarn inlet channel (211) and a yarn outlet channel (312) is provided at the tip of the conical flow guide cover (7); an inner wall of the conical flow guide cover (7), an outer wall of the stationary spindle (31) and an inner wall of the vortex tube (1) form a vortex cavity (102); an eccentric ring (721) is also fixedly provided on the inner wall of the feed port (72); the axis of the eccentric ring (721) deviates from the axis of the feed port (72).

2. The anti-entanglement eddy current spinning device according to claim 1, characterized in that: The inner wall of the vortex tube (1) is provided with an inclined flow guide ring (101), and the inner wall of the vortex tube (1) is also fixedly provided with a support frame (6); the outer wall of the conical flow guide cover (7) is rotatably connected to the support frame (6), and the large-diameter end of the conical flow guide cover (7) is inserted into the gap between the flow guide ring (101) and the inner wall of the vortex tube (1).

3. The anti-entanglement eddy current spinning device according to claim 1, characterized in that: The driving mechanism comprises an air blowing pipe (9) and an air source connected to the air blowing pipe (9); an air outlet end of the air blowing pipe (9) is communicated with an inner cavity of the vortex tube (1); a plurality of circumferentially evenly distributed toggle plates (71) are fixedly provided on an outer wall of the conical air guide cover (7); and the air outlet end of the air blowing pipe (9) is aligned with a plate surface of the toggle plate (71).

4. The anti-entanglement eddy current spinning device according to claim 3, characterized in that: The air inlet (11) is tangent to the inner wall of the vortex chamber (102); an annular air distribution pipe (8) is provided on the outer side of the vortex tube (1); the air distribution pipe (8) is connected to the air inlet (11); and an air supply pipe (100) is also provided which is connected to the air distribution pipe (8) and the air blowing pipe (9); the air supply pipe (100) is connected to an external air source.

5. The anti-entanglement eddy current spinning device according to claim 1 or 4, characterized in that: The air inlet holes (11) are arranged in four groups and are evenly distributed along the circumference of the vortex tube (1).

6. The anti-entanglement eddy current spinning device according to claim 1, characterized in that: A slot chamber (311) is provided at the axis center of the stationary spindle (31), and a false twist pipe (4) extending from the vortex tube (1) is rotatably installed in the slot chamber (311). The false twist pipe (4) is in the shape of a hollow tube and comprises a straight tube section (41) and an arc section (42), and the axis of the arc section (42) deviates from the axis of the yarn outlet channel (312).

7. The anti-entanglement eddy current spinning device according to claim 6, characterized in that: A rotating wheel (5) is fixedly provided on the straight pipe section (41), and also includes a power source for driving the rotating wheel (5) to rotate.