Polyester non-woven fabric processing equipment

By designing automated polyester non-woven processing equipment, using motors and transmission systems to realize automatic embossing and replacement of non-woven fabrics, the problem of low replacement efficiency of existing equipment is solved and the working efficiency and automation level is improved.

CN222631828UActive Publication Date: 2025-03-18WENZHOU FUCHI NON WOVEN PACKAGING CO LTD
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Patent Information

Application Number
CN202421383315.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-18
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

Some embossing equipment presses the non-woven fabric out of the shape. The embossing structure is simple, and it requires manual dismantling of the embossing structure and then changing the style, resulting in low replacement work efficiency.

Method used

A polyester non-woven processing equipment is designed, and the main embossing drum and the secondary embossing drum are rotated by setting up a fourth motor and an electric push rod. The embossing pattern is automatically changed by using an electric heating plate and a chain transmission system to reduce manual operation.

Benefits of technology

It improves the work efficiency of replacing embossed styles, reduces the difficulty of manual disassembly and installation, and improves the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222631828U_ABST
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Abstract

The utility model belongs to the technical field of polyester non-woven fabrics, and particularly relates to polyester non-woven fabric processing equipment which comprises a working box, a first motor is fixedly installed on one side of the working box, a first rotating shaft is arranged at the output end of the first motor, and a connecting frame is fixedly installed on the surface of the first rotating shaft. An arranged fourth motor works to enable a main embossing roller to rotate, then an arranged electric push rod and an arranged electric heating piece work to enable a supporting table to push the polyester non-woven fabric to move upwards, printing on the surface of the main embossing roller is used for embossing the polyester non-woven fabric, and an arranged first motor works to enable a connecting frame to rotate; the auxiliary embossing roller is rotated to the position below the first rotating shaft, the pattern is changed, a fourth motor and a motor heating piece are arranged to work, the auxiliary embossing roller rotates to conduct embossing on the polyester non-woven fabric, the operation that an embossing mold is manually disassembled and then installed is reduced, therefore, the replacement work efficiency is improved, and the work difficulty of replacing the embossing pattern is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of polyester non-woven fabrics, and in particular relates to polyester non-woven fabric processing equipment. Background Art

[0002] Polyester fiber is the main raw material of polyester non-woven fabrics. Polyester chips with stable quality, few impurities and uniform fibers need to be selected as raw materials. Polyester chips undergo pretreatment, including drying, melting and filtering, to remove impurities and particles to ensure the quality of the fibers. After the polyester non-woven fabric is formed, it needs to undergo subsequent treatment, including embossing, printing, lamination, coating, etc. Some embossing equipment presses out patterns on non-woven fabrics. The embossing structure is relatively simple and requires manual disassembly of the embossing structure and then replacement of the embossing style for installation. The efficiency of replacement is relatively low. Utility Model Content

[0003] In order to solve the problems raised in the above-mentioned background technology, the utility model provides polyester non-woven fabric processing equipment, which solves the problem that some embossing equipment presses patterns on non-woven fabrics, the embossing structure is relatively simple, and the embossing structure needs to be manually disassembled and then the embossing style is replaced for installation, resulting in low replacement work efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: polyester non-woven fabric processing equipment, including a working box, a first motor is fixedly installed on one side of the working box, a first rotating shaft is arranged at the output end of the first motor, a connecting frame is fixedly installed on the surface of the first rotating shaft, a fourth motor is fixedly installed on one side of the connecting frame, a second rotating shaft is arranged at the output end of the fourth motor, a main embossing roller is fixedly installed on the surface of the second rotating shaft, a main sprocket is fixedly installed on one end of the second rotating shaft, a chain is arranged on the surface of the main sprocket, a secondary sprocket is arranged on the inner wall of the chain, a third rotating shaft is fixedly installed on one side of the secondary sprocket, a secondary embossing roller is fixedly installed on the surface of the third rotating shaft, electric heating plates are arranged inside the secondary embossing roller and the main embossing roller, an electric push rod is fixedly installed on the inner wall of the working box, and a support platform is arranged at the output end of the electric push rod.

[0005] Preferably, a second motor is fixedly installed at one end of the work box, a threaded rod is provided at the output end of the second motor, a work frame is threadedly connected to the surface of the threaded rod, a third motor is fixedly installed on one side of the work frame, a fourth rotating shaft is provided at the output end of the third motor, a second transmission roller is fixedly installed on the surface of the fourth rotating shaft, a main gear is fixedly installed at one end of the second transmission roller, a sub-gear is meshedly connected to the bottom of the main gear, a fifth rotating shaft is fixedly installed on one side of the sub-gear, and the first transmission roller is fixedly installed on the surface of the fifth rotating shaft.

[0006] Preferably, a slide bar is fixedly mounted on one side of the inner wall of the working box, and support plates are fixedly mounted on all four sides of the bottom of the working box.

[0007] Preferably, the slide bar is located at one side inside the working frame, and the slide bar is slidably connected to the working frame.

[0008] Preferably, the first transmission roller is located below the second transmission roller, and the rotation directions of the first transmission roller and the second transmission roller are opposite.

[0009] Preferably, the support platform is located below the connecting frame, the support platform is located inside the working frame, and the support platform is not connected to the working frame.

[0010] Preferably, the surface of the connecting frame is arranged to be hexagonal, the number of the auxiliary embossing rollers is three, the auxiliary embossing rollers are located inside the connecting frame, and the auxiliary embossing rollers are rotatably connected to the connecting frame, and the printings on the surfaces of the auxiliary embossing rollers and the main embossing rollers are different.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The fourth motor is set to work to make the main embossing roller rotate, and then the electric push rod and the electric heating plate are set to work to make the support table push the polyester non-woven fabric upward, so that the print on the surface of the main embossing roller embosses the polyester non-woven fabric; the first motor is set to work to make the connecting frame rotate, and the auxiliary embossing roller is rotated to the bottom of the first rotating shaft to change the style, and then the fourth motor and the motor heating plate are set to work to make the auxiliary embossing roller rotate to emboss the polyester non-woven fabric, thereby reducing the operation of manually disassembling the embossing mold and then installing it, thereby improving the replacement work efficiency and reducing the difficulty of changing the embossing style. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 This is the first three-dimensional structural diagram of the utility model;

[0015] Figure 2 This is a second three-dimensional structural diagram of the utility model;

[0016] Figure 3 It is a cross-sectional view of the utility model;

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the connection box of the utility model.

[0018] In the figure: 1. working box; 2. first motor; 3. second motor; 4. electric push rod; 5. support table; 6. first transmission roller; 7. working frame; 8. threaded rod; 9. support plate; 10. third motor; 11. second transmission roller; 12. first rotating shaft; 13. auxiliary embossing roller; 14. connecting frame; 15. sliding rod; 16. fourth motor; 17. auxiliary sprocket; 18. chain; 19. main sprocket; 20. main embossing roller. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides the following technical solutions: polyester non-woven fabric processing equipment, including a working box 1, a first motor 2 is fixedly installed on one side of the working box 1, a first rotating shaft 12 is arranged at the output end of the first motor 2, a connecting frame 14 is fixedly installed on the surface of the first rotating shaft 12, a fourth motor 16 is fixedly installed on one side of the connecting frame 14, a second rotating shaft is arranged at the output end of the fourth motor 16, a main embossing roller 20 is fixedly installed on the surface of the second rotating shaft, a main sprocket 19 is fixedly installed at one end of the second rotating shaft, a chain 18 is arranged on the surface of the main sprocket 19, a secondary sprocket 17 is arranged on the inner wall of the chain 18, a third rotating shaft is fixedly installed on one side of the secondary sprocket 17, a secondary embossing roller 13 is fixedly installed on the surface of the third rotating shaft, electric heating plates are arranged inside the secondary embossing roller 13 and the main embossing roller 20, an electric push rod 4 is fixedly installed on the inner wall of the working box 1, and a supporting platform 5 is arranged at the output end of the electric push rod 4.

[0021] In a specific embodiment of the utility model, the polyester non-woven fabric is placed above the support table 5, and the fourth motor 16 is set to work, so that the second rotating shaft drives the main embossing roller 20 to rotate, and then the electric push rod 4 and the electric heating plate are set to work, so that the push rod of the electric push rod 4 is extended and retracted, and the support table 5 pushes the polyester non-woven fabric to move upward, so that the printing on the surface of the main embossing roller 20 embosses the polyester non-woven fabric. When it is necessary to replace the embossing of different styles, the first motor 2 is set to work, so that the first rotating shaft 12 drives the connecting frame 14 to rotate, the main embossing roller 20 is rotated to one side, and the auxiliary embossing roller 13 is rotated to the bottom of the first rotating shaft 12, and the fourth motor 16 and the motor heating plate are set to work, so that the second rotating shaft drives the chain 18 on the surface of the main sprocket 19 to rotate, and the auxiliary sprocket 17 drives the auxiliary embossing roller 13 on the surface of the third rotating shaft to rotate, and the polyester non-woven fabric is embossed. The operation is simple, and the operation of manually disassembling the embossing mold and then installing it is reduced, thereby improving the work efficiency of replacement and reducing the difficulty of work.

[0022] In this embodiment: the polyester non-woven fabric is placed between the first transmission roller 6 and the second transmission roller 11, and the third motor 10 is set to work so that the main gear at one end of the fourth rotating shaft drives the sub-gear to rotate, and the fifth rotating shaft drives the first transmission roller 6 and the second transmission roller 11 to rotate in the opposite direction, so as to move the polyester non-woven fabric to realize automatic loading and unloading. When the polyester non-woven fabric is about to be embossed, the second motor 3 is set to work so that the threaded rod 8 is rotated to move the working frame 7 to the other end inside the working box 1, thereby reducing the direct distance between the first transmission roller 6 and the second transmission roller 11 on the feeding side and the support platform 5. In this way, the polyester non-woven fabric can be reduced from falling off during the feeding process, thereby improving the convenience of using the equipment.

[0023] In this embodiment, the slide bar 15 is installed to support one side of the working frame 7 to ensure the stability of the movement of the working frame 7, thereby ensuring the normal operation of the device.

[0024] The working principle and use process of the utility model: after the utility model is installed, the polyester non-woven fabric is placed between the first transmission roller 6 and the second transmission roller 11, and then the polyester non-woven fabric is placed above the support platform 5, and the third motor 10 is set to work, so that the main gear at one end of the fourth rotating shaft drives the sub-gear to rotate, and the fifth rotating shaft drives the first transmission roller 6 and the second transmission roller 11 to rotate in the opposite direction, so as to move the polyester non-woven fabric, and realize automatic loading and unloading, and the fourth motor 16 is set to work, so that the second rotating shaft drives the main embossing roller 20 to rotate, and then the electric push rod 4 and the electric heating plate are set to work, so that the push rod of the electric push rod 4 is extended and retracted, and the support platform 5 pushes the polyester non-woven fabric upward to move the main embossing roller 20 to press it close to the main embossing roller 20, so that the printing on the surface of the main embossing roller 20 embosses the polyester non-woven fabric, and when different When embossing a certain style, the first motor 2 is set to work, so that the first rotating shaft 12 drives the connecting frame 14 to rotate, the main embossing roller 20 is rotated to one side and the auxiliary embossing roller 13 is rotated to the bottom of the first rotating shaft 12 for replacement, and the fourth motor 16 and the motor heat plate are set to work, so that the second rotating shaft drives the chain 18 on the surface of the main sprocket 19 to rotate, and the auxiliary sprocket 17 drives the auxiliary embossing roller 13 on the surface of the third rotating shaft to rotate, and the polyester non-woven fabric is embossed. When the embossing of the polyester non-woven fabric is about to be finished, the second motor 3 is set to work, so that the threaded rod 8 is rotated to move the working frame 7 to the other end inside the working box 1, thereby reducing the direct distance between the first transmission roller 6 and the second transmission roller 11 on the feeding side and the support table 5, thereby reducing the polyester non-woven fabric from falling off during the feeding process. All electrical equipment in this device is powered by an external power supply.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A polyester nonwoven fabric processing device, comprising a working box (1), characterized in that: A first motor (2) is fixedly mounted on one side of the working box (1); a first rotating shaft (12) is provided at the output end of the first motor (2); a connecting frame (14) is fixedly mounted on the surface of the first rotating shaft (12); a fourth motor (16) is fixedly mounted on one side of the connecting frame (14); a second rotating shaft is provided at the output end of the fourth motor (16); a main embossing roller (20) is fixedly mounted on the surface of the second rotating shaft; a main sprocket (19) is fixedly mounted on one end of the second rotating shaft A chain (18) is arranged on the surface of the main sprocket (19), a secondary sprocket (17) is arranged on the inner wall of the chain (18), a third rotating shaft is fixedly mounted on one side of the secondary sprocket (17), a secondary embossing roller (13) is fixedly mounted on the surface of the third rotating shaft, electric heating plates are arranged inside the secondary embossing roller (13) and the main embossing roller (20), an electric push rod (4) is fixedly mounted on the inner wall of the working box (1), and a support platform (5) is arranged at the output end of the electric push rod (4).

2. The polyester nonwoven fabric processing equipment according to claim 1, characterized in that: A second motor (3) is fixedly mounted on one end of the working box (1); a threaded rod (8) is provided at the output end of the second motor (3); a working frame (7) is threadedly connected to the surface of the threaded rod (8); a third motor (10) is fixedly mounted on one side of the working frame (7); a fourth rotating shaft is provided at the output end of the third motor (10); a second transmission roller (11) is fixedly mounted on the surface of the fourth rotating shaft; a main gear is fixedly mounted on one end of the second transmission roller (11); a sub-gear is meshedly connected to the bottom of the main gear; a fifth rotating shaft is fixedly mounted on one side of the sub-gear; and a first transmission roller (6) is fixedly mounted on the surface of the fifth rotating shaft.

3. The polyester nonwoven fabric processing equipment according to claim 1, characterized in that: A slide bar (15) is fixedly mounted on one side of the inner wall of the working box (1), and support plates (9) are fixedly mounted on all four sides of the bottom of the working box (1).

4. The polyester nonwoven fabric processing equipment according to claim 3, characterized in that: The sliding rod (15) is located at one side inside the working frame (7), and the sliding rod (15) is slidably connected to the working frame (7).

5. The polyester nonwoven fabric processing equipment according to claim 2, characterized in that: The first transmission roller (6) is located below the second transmission roller (11), and the rotation directions of the first transmission roller (6) and the second transmission roller (11) are opposite.

6. The polyester nonwoven fabric processing equipment according to claim 1, characterized in that: The support platform (5) is located below the connecting frame (14), the support platform (5) is located inside the working frame (7), and the support platform (5) is not connected to the working frame (7).

7. The polyester nonwoven fabric processing equipment according to claim 1, characterized in that: The surface of the connecting frame (14) is arranged in a hexagonal shape. The number of the auxiliary embossing rollers (13) is three. The auxiliary embossing rollers (13) are located inside the connecting frame (14). The auxiliary embossing rollers (13) are rotatably connected to the connecting frame (14). The printing patterns on the surfaces of the auxiliary embossing rollers (13) and the main embossing rollers (20) are different.