Unequal-distance four-axis synchronous intelligent tightening tool
By designing non-equidistant four-axis synchronous intelligent tightening tooling, using gear transmission group and automatic tightening tooling, the problem of cumbersome and missing bolt tightening in the assembly of high-voltage boxes of electric new energy vehicles is solved, and efficient and simple tightening operations are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202420613846.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-27
AI Technical Summary
During the assembly process of high-voltage box of electric new energy vehicles, the number of bolts for installing high-voltage connectors is large and the steps are complicated, which makes it easy to tighten and cause untightening and bolts to be missed.
A non-equidistant four-axis synchronous intelligent tightening tool is designed, using a gear transmission group and automatic tightening tool. Through the gear meshing transmission and pre-installed bolts of the magnet, the intelligent tightening of the four bolts is achieved.
It effectively avoids the phenomenon of untightening and leakage of bolts, simplifies installation steps, improves production efficiency and reduces costs.
Smart Images

Figure CN222626846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tightening tool, in particular to an unequally spaced four-axis synchronous intelligent tightening tool. Background Art
[0002] Because new energy vehicles are safe, convenient, energy-saving and environmentally friendly, more and more people are accepting and using electric new energy vehicles. At present, the number of new energy vehicles in use is growing dramatically every year. In the field of electric new energy vehicles, high-voltage boxes (junction boxes) and control boxes are the core components of the electric vehicle power system. During the actual production and assembly in the high-voltage box workshop, we found that the number of bolts that need to be tightened during the installation of the auxiliary parts of the high-voltage connector is large, the installation steps are cumbersome, the tightening takes a long time, and it is easy to have untightened and leaked bolts.
[0003] In summary, the utility model designs an unequally spaced four-axis synchronous intelligent tightening tool. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an unequally spaced four-axis synchronous intelligent tightening tooling, which can effectively avoid the phenomenon of untightened and missed bolts, and can also greatly improve production efficiency and simplify installation.
[0005] In order to achieve the above purpose, the utility model is realized by the following technical scheme: an unequally spaced four-axis synchronous intelligent tightening tool, including an upper shell, a gear transmission group, an automatic tightening tool, a lower shell and a fastening bolt, the upper shell and the lower shell are fixed by fastening bolts, and a gear transmission group and an automatic tightening tool are arranged in the shell formed by the upper shell and the lower shell, and the automatic tightening tool cooperates with the gear transmission group. The automatic tightening tool is arranged between the gear transmission group.
[0006] Preferably, the gear transmission group includes a torque input shaft, a torque input gear and a torque transmission gear. The torque input shaft is connected to the external torque tightening torque structure. The torque input shaft is provided with a torque input gear. The torque input gear is respectively meshed with the torque transmission gear on both sides. The torque transmission gear cooperates with the automatic tightening tooling transmission.
[0007] The utility model has the following beneficial effects:
[0008] 1. Easy to operate: Each tightening unit is driven to operate independently through gear meshing transmission, and the magnet embedded in the output shaft sleeve is convenient for pre-installing bolts;
[0009] 2. Low cost: It is made of traditional parts and components, which is low cost;
[0010] 3. Flexible application: The maximum torque of each automatic tightening tool can be independently set to meet different torque scenarios and can be flexibly adjusted;
[0011] 4. Improved efficiency: Multi-axis synchronous tightening effectively reduces the original installation operation process of tightening one by one, optimizes the installation operation steps, and effectively improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;
[0013] Figure 1 It is a schematic diagram of the exploded structure of the utility model;
[0014] Figure 2 It is an exploded schematic diagram of another aspect of the utility model;
[0015] Figure 3 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 4 It is a torque transmission relationship diagram of the tightening working process of the utility model;
[0017] Figure 5 It is a cross-sectional view of the utility model. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] Reference Figure 1-5 The present specific implementation adopts the following technical scheme: an unequally spaced four-axis synchronous intelligent tightening tool, comprising an upper shell 1, a gear transmission group 2, an automatic tightening tool 3, a lower shell 4 and a fastening bolt 5, wherein the upper shell 1 and the lower shell 4 are fixed by the fastening bolt 5, and the gear transmission group 2 and the automatic tightening tool 3 are arranged in the shell formed by the upper shell 1 and the lower shell 4, and the automatic tightening tool 3 cooperates with the gear transmission group 2. The automatic tightening tool 3 is arranged between the gear transmission group 2.
[0020] The gear transmission group 2 includes a torque input shaft 21, a torque input gear 22 and a torque transmission gear 23. The torque input shaft 21 is connected to the external torque tightening torque structure. The torque input gear 22 is provided on the torque input shaft 21. The two sides of the torque input gear 22 are respectively meshed with the torque transmission gear 23. The torque transmission gear 23 is matched with the four automatic tightening tools 3 for transmission.
[0021] The working principle of this specific implementation method: the torque transmission relationship during the tightening process is as follows Figure 4 As shown:
[0022] ① When tightening, a tightening torque is applied externally to the torque input shaft of the gear transmission group.
[0023] ②The gear on the torque input shaft drives the transmission gear to transmit the tightening torque to the automatic tightening tooling.
[0024] ③ The automatic tightening tool works according to the pre-set tightening torque to tighten the bolts.
[0025] The four automatic tightening tools perform tightening operations synchronously. When one of them reaches the tightening condition, the automatic tightening tool will stop tightening, and the other three will continue tightening, and so on until all four bolts are tightened.
[0026] This specific implementation uses an automatic tightening tool and meshing gears to realize the intelligent tightening judgment of four bolts. Each tightening unit operates independently, and the maximum torque of each tightening unit can be independently customized to meet different torque application scenarios. It is an intelligent tightening tool with simple parts, low cost, flexible application, and easy operation. In the actual application of production and assembly, it can also effectively reduce the installation operation process, optimize the installation operation steps, and effectively improve production efficiency.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An unequally spaced four-axis synchronous intelligent tightening tool, characterized in that: The invention comprises an upper shell (1), a gear transmission group (2), an automatic tightening tool (3), a lower shell (4) and a fastening bolt (5); the upper shell (1) and the lower shell (4) are fixed by the fastening bolt (5); the gear transmission group (2) and the automatic tightening tool (3) are arranged in the shell formed by the upper shell (1) and the lower shell (4); the automatic tightening tool (3) cooperates with the gear transmission group (2); and the automatic tightening tool (3) is arranged between the gear transmission group (2).
2. The unequally spaced four-axis synchronous intelligent tightening tool according to claim 1, characterized in that: The gear transmission group (2) comprises a torque input shaft (21), a torque input gear (22) and a torque transmission gear (23); the torque input shaft (21) is connected to an external torque tightening torque structure; a torque input gear (22) is provided on the torque input shaft (21); both sides of the torque input gear (22) are respectively meshed with the torque transmission gear (23); and the torque transmission gear (23) is matched with the automatic tightening tool (3) for transmission.