ECC material filling device

Abstract

The utility model relates to the technical field of bridge engineering, in particular to an ECC material filling device which comprises a frame and a filling assembly, the filling assembly comprises a material guiding box, a feeding hopper, a driving part, a stirring rod, a plurality of stirring paddles, a discharging port, a splitter plate, a plurality of moving parts and a compacting part, and the whole device is arranged on a guide rail erected on a bridge in advance through the moving parts. The ECC materials are poured into the material guiding box through the feeding hopper, the driving piece drives the stirring rod to drive the multiple stirring paddles to continuously rotate so that the ECC materials can be fully mixed, then the fully mixed ECC materials are divided and guided out through the discharging opening and the flow dividing plate, and therefore the problem that an existing device for filling the bridge expansion joint protection belt with the ECC materials is not prone to damage is solved. The problems that the ECC materials are directly guided into the bridge expansion joint through a hopper, the ECC materials can be mixed not evenly enough, and the follow-up filling effect is affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of bridge engineering, in particular to an ECC material filling device. Background Art

[0002] At present, there are quality control defects in urban road construction, and the road traffic volume is large, there are many heavy-loaded or overloaded vehicles, and the damage of bridge expansion joints is very prominent. The rubber plates of bridge expansion joints and the concrete on both sides are prone to stress concentration when impacted and cause damage. Therefore, ECC materials need to be used for filling.

[0003] The prior art (CN206655095U) discloses a device for filling ECC material in a bridge expansion joint protection zone, comprising: a hopper, one side of the hopper is fixedly connected to a leveling plate, a non-driving wheel is installed on the hopper, and a leveling plate and a motor are arranged on the other side of the hopper, the leveling plate has a wheel axle fixing structure, a driving wheel is installed on the outer side of the wheel axle fixing structure, and the motor transmits power to the driving wheel through a transmission structure; the bottom of the leveling plate is fixedly connected to a compacting plate; the interior of the hopper has a partition for guiding the ECC material to the outside of the expansion joint, so that it can efficiently complete the paving of the ECC concrete protection zone.

[0004] However, using the above method, directly introducing the ECC material into the expansion joint of the bridge through the hopper may cause the ECC material to be mixed unevenly, affecting the subsequent filling effect. Utility Model Content

[0005] The utility model aims to provide an ECC material filling device, aiming to solve the problem that the existing device for filling ECC material in the bridge expansion joint protection zone directly introduces the ECC material into the bridge expansion joint through a hopper, which may cause the ECC material to be mixed unevenly and affect the subsequent filling effect.

[0006] To achieve the above-mentioned purpose, the utility model provides an ECC material filling device, including a frame and a filling assembly;

[0007] The filling assembly includes a material guide box, a feed hopper, a driving member, a stirring rod, a plurality of stirring paddles, a material outlet, a diverter plate, a plurality of moving members and a compacting member;

[0008] The material guide box is fixedly connected to the frame and is located on one side of the frame; the feed hopper is communicated with the material guide box and is located on one side of the material guide box; the driving member is arranged on one side of the material guide box; the stirring rod is fixedly connected to the driving member and is located on one side of the driving member; the plurality of stirring paddles are respectively fixedly connected to the stirring rod and are respectively located on one side of the stirring rod; the discharge port is communicated with the material guide box and is located on one side of the material guide box; the diverter plate is fixedly connected to the discharge port and is located on one side of the discharge port; the plurality of moving members are respectively arranged on one side of the frame; the compacting member is arranged on one side of the frame.

[0009] Among them, the driving part includes a stirring motor and a coupling, the stirring motor is fixedly connected to the material guide box and is located on one side of the material guide box; the coupling is fixedly connected to the output end of the stirring motor and is fixedly connected to the stirring rod and is located on one side of the stirring motor.

[0010] Wherein, the moving part includes a motor mounting frame, a driving motor and a driving wheel, the motor mounting frame is fixedly connected to the frame and is located on one side of the frame; the driving motor is fixedly connected to the motor mounting frame and is located on one side of the motor mounting frame; the driving wheel is fixedly connected to the output end of the driving motor and is located on one side of the driving motor.

[0011] Among them, the compacting parts include a paving plate, a compacting frame, a hydraulic cylinder and a compacting roller, the paving plate is fixedly connected to the material guide box and is located on one side of the material guide box; the compacting frame is fixedly connected to the frame and is located on one side of the frame; the hydraulic cylinder is fixedly connected to the compacting frame and is located on one side of the compacting frame; the compacting roller is fixedly connected to the output end of the hydraulic cylinder and is located on one side of the hydraulic cylinder.

[0012] Wherein, the compacting member comprises two guide attachments, and the two guide attachments are respectively arranged between the compacting frame and the compacting roller.

[0013] Wherein, the guide accessory includes a guide sleeve and a guide rod, the guide sleeve is fixedly connected to the compacting frame and is located on one side of the compacting frame; the guide rod is slidably connected to the guide sleeve and fixedly connected to the compacting roller and is located on one side of the guide sleeve.

[0014] The utility model discloses an ECC material filling device. When filling the ECC material, the whole device is arranged on a guide rail erected in advance on the bridge through a plurality of the moving parts. Then, the ECC material is poured into the material guide box through the feed hopper. The driving part drives the stirring rod to drive the plurality of the stirring paddles to rotate continuously so that the ECC material is fully mixed. Then, the fully mixed ECC material is diverted and discharged through the discharge port in cooperation with the diverter plate so that it is laid on the partition plate outside the expansion joint of the bridge. Then, as the moving part drives the ECC material to be discharged, the compacting part flattens and compacts the ECC material on the expansion joint of the bridge to form a bridge expansion joint protection belt, thereby solving the problem that the existing device for filling the ECC material with the bridge expansion joint protection belt, in which the ECC material is directly introduced into the bridge expansion joint through the hopper, may cause the ECC material to be not mixed evenly, thus affecting the subsequent filling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0016] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0017] Figure 2 It is a structural schematic diagram of the first embodiment of the utility model from another angle.

[0018] Figure 3 It is a cross-sectional view of the filling assembly of the first embodiment of the utility model without the moving part and the compacting part.

[0019] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0020] 101-frame, 102-material guide box, 103-feed hopper, 104-driving part, 105-stirring rod, 106-stirring paddle, 107-discharging port, 108-diverter plate, 109-moving part, 110-compacting part, 111-stirring motor, 112-coupling, 113-motor mounting frame, 114-driving motor, 115-driving wheel, 116-paving plate, 117-compacting frame, 118-hydraulic cylinder, 119-compacting roller, 201-guide attachment, 202-guide sleeve, 203-guide rod. DETAILED DESCRIPTION

[0021] The first embodiment of the present application is:

[0022] See also Figure 1-Figure 3 ,in, Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 This is a structural schematic diagram of the first embodiment of the utility model from another angle. Figure 3 It is a cross-sectional view of the filling assembly of the first embodiment of the utility model without the moving part and the compacting part.

[0023] The utility model provides an ECC material filling device: comprising a frame 101 and a filling component, the filling component comprising a material guide box 102, a feed hopper 103, a driving member 104, a stirring rod 105, a plurality of stirring paddles 106, a discharge port 107, a diverter plate 108, a plurality of moving members 109 and a compacting member 110, the driving member 104 comprising a stirring motor 111 and a coupling 112, the moving member 109 comprising a motor mounting frame 113, a driving motor 114 and a driving wheel 115, the compacting member 110 comprising a paving plate 116, a compacting frame 117, a hydraulic cylinder 118 and a compacting roller 119, the above-mentioned solution solves the problem that the existing device for filling ECC material in the bridge expansion joint protection belt, the ECC material is directly introduced into the bridge expansion joint through the hopper may cause the ECC material to be mixed unevenly, and the subsequent filling effect is affected.

[0024] According to this specific embodiment, the frame 101 is used to support the installation of the filling assembly.

[0025] Among them, the material guide box 102 is fixedly connected to the frame 101 and is located on one side of the frame 101; the feed hopper 103 is connected to the material guide box 102 and is located on one side of the material guide box 102; the driving member 104 is arranged on one side of the material guide box 102; the stirring rod 105 is fixedly connected to the driving member 104 and is located on one side of the driving member 104; a plurality of stirring paddles 106 are respectively fixedly connected to the stirring rod 105 and are respectively located on one side of the stirring rod 105; the discharge port 107 is connected to the material guide box 102 and is located on one side of the material guide box 102; the diverter plate 108 is fixedly connected to the discharge port 107 and is located on one side of the discharge port 107; a plurality of moving members 109 are respectively arranged on one side of the frame 101; the compacting member 110 is arranged on one side of the frame 101. When the ECC material is filled, The overall device is arranged on the guide rails erected in advance on the bridge through multiple movable parts 109, and then the ECC material is poured into the guide box 102 through the feed hopper 103, and the driving part 104 drives the stirring rod 105 to drive the multiple stirring paddles 106 to rotate continuously so that the ECC material is fully mixed, and then the fully mixed ECC material is diverted and discharged through the discharge port 107 in cooperation with the diverter plate 108, so that it is laid on the partition outside the expansion joint of the bridge, and then with the driving of the movable part 109, the ECC material is flattened and compacted on the expansion joint of the bridge through the compacting part 110 while being discharged, thereby solving the existing device for filling ECC material in the expansion joint protection belt of the bridge. The problem that the ECC material is directly introduced into the expansion joint of the bridge through the hopper may cause the ECC material to be not mixed evenly, affecting the subsequent filling effect.

[0026] Secondly, the stirring motor 111 is fixedly connected to the material guide box 102 and is located on one side of the material guide box 102; the coupling 112 is fixedly connected to the output end of the stirring motor 111, and is fixedly connected to the stirring rod 105, and is located on one side of the stirring motor 111. The stirring motor 111 is controlled to drive the coupling 112 to rotate, and the rotation of the coupling 112 is used to drive the stirring rod 105 to drive the multiple stirring paddles 106 to rotate inside the material guide box 102.

[0027] At the same time, the motor mounting frame 113 is fixedly connected to the frame 101 and is located on one side of the frame 101; the drive motor 114 is fixedly connected to the motor mounting frame 113 and is located on one side of the motor mounting frame 113; the drive wheel 115 is fixedly connected to the output end of the drive motor 114 and is located on one side of the drive motor 114, the motor mounting frame 113 is used to support the installation of the drive motor 114, and the drive motor 114 is used to drive the drive wheel 115 to move in a directional manner on the guide rail erected in advance on the bridge.

[0028] In addition, the paving plate 116 is fixedly connected to the material guide box 102 and is located on one side of the material guide box 102; the compacting frame 117 is fixedly connected to the frame 101 and is located on one side of the frame 101; the hydraulic cylinder 118 is fixedly connected to the compacting frame 117 and is located on one side of the compacting frame 117; the compacting roller 119 is fixedly connected to the output end of the hydraulic cylinder 118 and is located on one side of the hydraulic cylinder 118. The paving plate 116 is used to preliminarily flatten the ECC material discharged from the diversion so that it is evenly laid on the expansion joint of the bridge, and then the hydraulic cylinder 118 is controlled to adjust the position of the compacting roller 119 according to the compaction requirements, and the flattened ECC material is compacted by the compacting roller 119 to form a bridge expansion joint protection belt.

[0029] When using the ECC material filling device described in this embodiment, when filling the ECC material, the entire device is set on the guide rails set up in advance on the bridge through the multiple moving parts 109, and then the ECC material is poured into the guide box 102 through the feed hopper 103, and the coupling 112 is driven by the stirring motor 111 to drive the stirring rod 105 to rotate in the guide box 102, and the rotation of the stirring rod 105 drives the multiple stirring paddles 106 to continuously rotate so that the ECC material is fully mixed, and then the fully mixed ECC material is diverted and discharged through the discharge port 107 in cooperation with the diverter plate 108, so that it can be laid on the bridge On the partition outside the expansion joint of the beam, the moving part 109 is driven to make the ECC material be discharged while the paving plate 116 preliminarily flattens the diverted and discharged ECC material so that it is evenly laid on the expansion joint of the bridge. Then, the hydraulic cylinder 118 is controlled to adjust the position of the compacting roller 119 according to the compaction requirements. The flattened ECC material is compacted by the compacting roller 119 to form a bridge expansion joint protection belt, thereby solving the problem of the existing device for filling the bridge expansion joint protection belt with ECC material, that the ECC material is directly introduced into the bridge expansion joint through the hopper, which may cause the ECC material to be not mixed evenly and affect the subsequent filling effect.

[0030] The second embodiment of the present application is:

[0031] See also Figure 4 ,in, Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0032] On the basis of the first embodiment, the utility model provides an ECC material filling device, wherein the compacting member 110 includes two guide attachments 201 , and the guide attachments 201 include a guide sleeve 202 and a guide rod 203 .

[0033] Among them, the two guide accessories 201 are respectively arranged between the compaction frame 117 and the compaction roller 119. The guide accessories 201 are used to provide a guiding effect when the hydraulic cylinder 118 drives the compaction roller 119 to adjust the compaction position, so that the compaction roller 119 is smoother during the translation process.

[0034] Secondly, the guide sleeve 202 is fixedly connected to the compacting frame 117 and is located on one side of the compacting frame 117; the guide rod 203 is slidably connected to the guide sleeve 202 and is fixedly connected to the compacting roller 119 and is located on one side of the guide sleeve 202. The guide sleeve 202 is used to support the sliding of the guide rod 203. The sliding of the guide rod 203 is used to limit the position of the compacting roller 119 when it moves, so that when the hydraulic cylinder 118 drives the compacting roller 119 to adjust the compacting position, a guiding effect is provided, so that the compacting roller 119 is smoother during the translation process.

[0035] When using an ECC material filling device described in this embodiment, the guide sleeve 202 is used to support the sliding of the guide rod 203, and the sliding of the guide rod 203 is used to limit the position of the compaction roller 119 during movement, so that when the hydraulic cylinder 118 drives the compaction roller 119 to adjust the compaction position, a guiding effect is provided, so that the compaction roller 119 is smoother during the translation process.

[0036] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An ECC material filling device, comprising a frame, characterized in that: Also included is a filling component; The filling assembly includes a material guide box, a feed hopper, a driving member, a stirring rod, a plurality of stirring paddles, a material outlet, a diverter plate, a plurality of moving members and a compacting member; The material guide box is fixedly connected to the frame and is located on one side of the frame; the feed hopper is communicated with the material guide box and is located on one side of the material guide box; the driving member is arranged on one side of the material guide box; the stirring rod is fixedly connected to the driving member and is located on one side of the driving member; the plurality of stirring paddles are respectively fixedly connected to the stirring rod and are respectively located on one side of the stirring rod; the discharge port is communicated with the material guide box and is located on one side of the material guide box; the diverter plate is fixedly connected to the discharge port and is located on one side of the discharge port; the plurality of moving members are respectively arranged on one side of the frame; the compacting member is arranged on one side of the frame.

2. An ECC material filling device as claimed in claim 1, characterized in that: The driving component includes a stirring motor and a coupling. The stirring motor is fixedly connected to the material guide box and is located on one side of the material guide box. The coupling is fixedly connected to the output end of the stirring motor and is fixedly connected to the stirring rod and is located on one side of the stirring motor.

3. An ECC material filling device as claimed in claim 2, characterized in that: The moving part includes a motor mounting frame, a driving motor and a driving wheel. The motor mounting frame is fixedly connected to the frame and is located on one side of the frame; the driving motor is fixedly connected to the motor mounting frame and is located on one side of the motor mounting frame; the driving wheel is fixedly connected to the output end of the driving motor and is located on one side of the driving motor.

4. An ECC material filling device as claimed in claim 3, characterized in that: The compacting part includes a paving plate, a compacting frame, a hydraulic cylinder and a compacting roller. The paving plate is fixedly connected to the material guide box and is located on one side of the material guide box; the compacting frame is fixedly connected to the frame and is located on one side of the frame; the hydraulic cylinder is fixedly connected to the compacting frame and is located on one side of the compacting frame; the compacting roller is fixedly connected to the output end of the hydraulic cylinder and is located on one side of the hydraulic cylinder.

5. An ECC material filling device as claimed in claim 4, characterized in that: The compacting member comprises two guide attachments, and the two guide attachments are respectively arranged between the compacting frame and the compacting roller.

6. An ECC material filling device as claimed in claim 5, characterized in that: The guide attachment includes a guide sleeve and a guide rod. The guide sleeve is fixedly connected to the compacting frame and is located on one side of the compacting frame. The guide rod is slidably connected to the guide sleeve and fixedly connected to the compacting roller and is located on one side of the guide sleeve.

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