Multi-layer drying kiln with kiln head provided with independent moisture removal control assembly

By setting up auxiliary humidity exhaust components at the kiln head of the multi-layer drying kiln, the smoke leakage problem caused by excessive air flow in the first section of the kiln is solved, and the smooth air flow in the kiln and the improvement of the quality and progress of ceramic production are achieved.

CN222635078UActive Publication Date: 2025-03-18FOSHAN JINBAILI ELECTROMECHANICAL
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Patent Information

Application Number
CN202420472114.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-18
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

In a multi-layer drying kiln, the first section of the kiln body has too much air flow, resulting in too small air flow rate and smoke leakage, affecting the quality and progress of ceramic production.

Method used

A separate auxiliary humidity exhaust component is set up at the kiln head, including an auxiliary humidity exhaust fan and an auxiliary driving component, which is used to extract the wet smoke inside the first kiln body to ensure smooth airflow.

Benefits of technology

Effectively prevent smoke leakage, ensure the smooth progress of ceramic heating and humidity exhaust, ensure smooth air flow in the kiln, and avoid the accumulation of moisture smoke caused by excessive air flow.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a multi-layer drying kiln with an independent moisture removal control assembly at a kiln head. The multi-layer drying kiln comprises a kiln body and a plurality of conveying assemblies, and a drying channel is formed between every two adjacent conveying assemblies. The main moisture removal assembly is communicated with the drying channel; the auxiliary dehumidification assembly is used for extracting wet flue gas in the first kiln body; one end of the auxiliary connecting assembly is communicated with the first kiln body, and the other end of the auxiliary connecting assembly is communicated with the auxiliary dehumidifying assembly; and the auxiliary driving assembly is used for driving the auxiliary moisture removal assembly. According to the utility model, the auxiliary moisture removal assembly is additionally arranged on the kiln head independently, so that excessive wet flue gas in the first section of kiln body is discharged; the smoke leakage phenomenon is effectively prevented, and it is guaranteed that the ceramic heating and dehumidifying work is conducted smoothly; the inner flow speed of the first section of kiln body is too high, redundant wet smoke is discharged outwards, and it is guaranteed that overall airflow in the kiln is smooth.
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Description

Technical Field

[0001] The utility model relates to the technical field of drying kiln dehumidification, and mainly relates to a multi-layer drying kiln with an independent dehumidification control component at a kiln head. Background Art

[0002] Multiple drying kilns are arranged side by side, and an interface is set on the top of each drying kiln for connecting the fan. Each kiln body is equipped with a blower, which blows hot air into the drying chamber of the drying kiln to increase the temperature inside the drying chamber to 200-300℃; while the blower blows hot air into the drying chamber, the corresponding airflow in the drying chamber will also be discharged to the outside.

[0003] Since the airflow in each drying chamber will be discharged outside, part of the airflow in the drying kiln at the rear will flow into the first drying kiln, resulting in excessive airflow in the first drying kiln; however, the number of fans is fixed at one, and the maximum flow rate of one fan cannot reach the exhaust volume required by the first drying kiln; the airflow velocity in the first drying kiln is too small to meet the requirements, and smoke leakage will occur, affecting the quality and progress of ceramic production. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a multi-layer drying kiln with a kiln head having an independent moisture removal control component and a kiln head separately provided with an auxiliary moisture removal component to discharge excessive wet smoke from the inside of a first section of a kiln body, effectively prevent smoke leakage, and ensure smooth overall airflow in the kiln.

[0005] The technical problem to be solved by the present invention can be achieved by adopting the following technical solutions:

[0006] A multi-layer drying kiln with an independent moisture removal control component at the kiln head, characterized in that it comprises: a kiln body,

[0007] A plurality of conveying components, used for horizontally conveying the ceramic products to be processed in the middle of the kiln, wherein the conveying components are horizontally arranged in the kiln body, and a drying channel is formed between every two adjacent conveying components;

[0008] A main dehumidification component is arranged on the top of the kiln body, and the main dehumidification component is connected to the drying channel;

[0009] An auxiliary dehumidification component is used to extract wet flue gas from the inside of the first kiln body; an auxiliary connecting component, one end of which is connected to the middle of the top surface of the first kiln body, and the other end is connected to the auxiliary dehumidification component; an auxiliary driving component, which drives the auxiliary dehumidification component to perform auxiliary dehumidification in the kiln head.

[0010] In a preferred embodiment of the present invention, the main dehumidification component includes a main dehumidification fan, and the air inlet pipes and the air outlet pipes of every two adjacent main dehumidification fans are staggered and arranged in opposite directions.

[0011] In a preferred embodiment of the present invention, the auxiliary connection component is an auxiliary dehumidification pipe that is arranged obliquely, and the inclination angle of the auxiliary dehumidification pipe is 30-60 degrees.

[0012] In a preferred embodiment of the present utility model, the auxiliary dehumidification component is an auxiliary dehumidification fan, and the air outlet pipe of the auxiliary dehumidification fan discharges air upwards.

[0013] In a preferred embodiment of the present utility model, the auxiliary drive assembly includes an auxiliary drive motor, an auxiliary reducer, and an auxiliary transmission shaft. The auxiliary drive motor drives the auxiliary reducer and the auxiliary transmission shaft in sequence, and then drives the auxiliary dehumidification fan to start dehumidification.

[0014] In a preferred embodiment of the utility model, an auxiliary seal is provided at the connection between the auxiliary transmission shaft and the auxiliary dehumidification fan. The overall cross-section of the auxiliary seal is a horizontal herringbone shape rotated 90 degrees. The auxiliary seal is located on the upper outer ring surface of the auxiliary transmission shaft.

[0015] In a preferred embodiment of the present utility model, an auxiliary support is provided on the outer annular surface of the auxiliary drive motor side of the auxiliary transmission shaft; and the drying kiln further comprises an auxiliary support.

[0016] In a preferred embodiment of the utility model, the auxiliary support member includes a fixed support frame and a plurality of sealing bolts. The bottom cross-section of the fixed support frame is M-shaped, and the sealing bolts are vertically fastened to the top of the fixed support frame.

[0017] The beneficial effects of the utility model are as follows: a multi-layer drying kiln with an independent dehumidification control component at the kiln head, on the basis that each kiln body is originally equipped with a fan, an auxiliary dehumidification component is added separately at the kiln head, thereby discharging the excessive amount of wet smoke inside the first section of the kiln body; effectively preventing the occurrence of smoke leakage, ensuring the smooth progress of ceramic heating and dehumidification work; the internal flow rate of the first section of the kiln body is too fast, and the excess wet smoke is discharged to the outside, ensuring the overall smooth airflow in the kiln.

[0018] The flow rate of the auxiliary dehumidification fan needs to be moderate, and it cannot be set to a high flow rate, as a high flow rate will cause the hot air to be extracted as well; therefore, it is only extracted from the first section of the kiln to ensure that the overall dehumidification of the drying kiln is moderate and the airflow is smooth without smoke leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model discloses a multi-layer drying kiln with an independent moisture removal control component at the kiln head.

[0020] Figure 2 The utility model is a side view of a multi-layer drying kiln with an independent moisture removal control component at the kiln head.

[0021] Reference numerals:

[0022] The kiln body 10, the drying channel 11, the heating component 12, the conveying component 20, the conveying motor, the conveying gear 22, and the conveying roller 23.

[0023] Main dehumidification component 30; main dehumidification fan 31, main dehumidification pipeline 32; main drive motor 33, main sealing element 34.

[0024] Auxiliary connection assembly 40; auxiliary dehumidification pipe 41; auxiliary dehumidification assembly 50; auxiliary dehumidification fan 51.

[0025] Auxiliary drive assembly 60; auxiliary drive motor 61, auxiliary reducer 62, auxiliary transmission shaft 63.

[0026] Auxiliary bracket 70; auxiliary sealing member 71. Auxiliary support member; fixed support frame 72, sealing bolt 73. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.

[0028] See also Figure 1 to Figure 2 , the figure shows a multi-layer drying kiln with an independent dehumidification control component at the kiln head, including: a kiln body 10, a plurality of kiln bodies 10 are connected in sequence; a plurality of conveying components 20, used to horizontally convey the ceramic products to be processed in the middle of the kiln, the conveying components 20 are horizontally arranged in the kiln body, and a drying channel 11 is formed between every two adjacent conveying components 20; a main dehumidification component 30, arranged on the top of the kiln body 10, and the main dehumidification component 30 is connected to the drying channel 11; an auxiliary dehumidification component 50, used to extract wet flue gas inside the first kiln body 10; an auxiliary connecting component 40, one end of the auxiliary connecting component 40 is connected to the middle of the top surface of the first kiln body 10, and the other end is connected to the auxiliary dehumidification component 50; an auxiliary driving component 60, the auxiliary driving component 60 drives the auxiliary dehumidification component 50 to perform auxiliary dehumidification in the kiln head.

[0029] In the present invention, each kiln body 10 is equipped with a fan, and an auxiliary dehumidification component 50 is added to the kiln head to discharge the excessive moisture flow inside the first section of the kiln body; the smoke leakage phenomenon is effectively prevented, and the smooth dehumidification work of ceramic heating is ensured; the internal flow rate of the first section of the kiln body 10 is too fast, and the excess moisture and smoke are discharged to the outside, ensuring smooth airflow.

[0030] Furthermore, the conveying assembly 20 includes a conveying motor, a conveying gear 22, and a plurality of conveying rollers 23. The conveying motor and the conveying gear 22 are connected by a meshing transmission. The conveying motor drives the conveying gear 22 and the conveying roller 23 in turn, thereby driving the ceramic product to be evenly dried inside the kiln body.

[0031] A heating component 12 is disposed in the drying channel 11 ; the heating component 12 is used to uniformly heat the product inside the kiln body 10 .

[0032] The main dehumidification component 30 includes a main dehumidification fan 31, and the air inlet and outlet pipes of each two adjacent main dehumidification fans 31 are staggered in opposite directions; the main dehumidification fan 31 is also driven by a main drive motor 33, and the connection is also sealed by a main seal 34; the main dehumidification component 30 also includes a main dehumidification pipe 32, one end of a plurality of main dehumidification pipes 32 are staggeredly connected to the left and right ends of the drying channel 11 of each kiln body 10, and the discharge port of the main dehumidification fan 31 is vertically upward. The above arrangement of the positions of the main dehumidification fans 31 makes the wet flue gas discharged to the outside more uniform and the humidity of the whole environment moderate; it prevents one side of the kiln body 10 from being too humid, and excessive water vapor accumulates into water droplets to affect the processing environment.

[0033] Furthermore, the auxiliary connection component 40 is an auxiliary dehumidification pipe 41 which is tilted, and the tilt angle of the auxiliary dehumidification pipe 41 is 30-60 degrees; preferably, the tilt angle of the auxiliary dehumidification pipe 41 is 45 degrees, which is convenient for guiding the water vapor in the kiln head to the air inlet of the auxiliary dehumidification fan 51.

[0034] The auxiliary dehumidification component 50 is an auxiliary dehumidification fan 51, which is a centrifugal fan, and the air outlet pipe of the auxiliary dehumidification fan 51 discharges air vertically upward. The flow rate of the auxiliary dehumidification fan 51 needs to be moderate, and the flow rate cannot be set to be high, because a high flow rate will also cause the hot air to be extracted; therefore, it is only extracted in the first kiln furnace to ensure that the overall dehumidification smoke of the drying kiln is moderate and the air flow is smooth without smoke leakage.

[0035] The auxiliary drive assembly 60 includes an auxiliary drive motor 61, an auxiliary reducer 62, and an auxiliary transmission shaft 63. The auxiliary drive motor 61 drives the auxiliary reducer 62 and the auxiliary transmission shaft 63 in turn, thereby driving the auxiliary dehumidification fan 51 to start dehumidification. The above auxiliary drive assembly 60 is driven by a reduction motor, which can well control the wind speed and volume of the auxiliary dehumidification fan 51, ensuring the discharge of an appropriate amount of excess moisture from the kiln head.

[0036] Furthermore, an auxiliary seal 71 is provided at the connection between the auxiliary transmission shaft 63 and the auxiliary dehumidification fan 51. The overall cross-section of the auxiliary seal 71 is a horizontal herringbone shape after rotating 90 degrees. The auxiliary seal 71 is located on the upper part of the outer ring surface of the auxiliary transmission shaft 63. The above auxiliary seal 71 ensures a tight transmission connection between the transmission shaft and the auxiliary dehumidification fan 51.

[0037] An auxiliary support is provided on the outer annular surface of the auxiliary transmission shaft 63 on the auxiliary drive motor 61 side; the drying kiln also includes an auxiliary support 70.

[0038] The auxiliary support member includes a fixed support frame 72 and a plurality of sealing bolts 73. The bottom cross-section of the fixed support frame 72 is M-shaped, and the sealing bolts 73 are vertically fastened to the top of the fixed support frame 72. The above auxiliary support members prevent external airflow from entering the periphery of the auxiliary transmission shaft 63, thereby hindering the rotational power of the auxiliary transmission shaft 63.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A multi-layer drying kiln with an independent moisture removal control component at the kiln head, characterized in that: include: A kiln body, a plurality of conveying components, used for horizontally conveying the ceramic products to be processed in the middle of the kiln, the conveying components are horizontally arranged in the kiln body, and a drying channel is formed between every two adjacent conveying components; a main dehumidification component, arranged on the top of the kiln body, and the main dehumidification component is connected to the drying channel; Auxiliary dehumidification component, used for extracting wet flue gas inside the first kiln body; An auxiliary connection component, one end of which is connected to the middle of the top surface of the first kiln body, and the other end is connected to the auxiliary dehumidification component; an auxiliary drive component, which drives the auxiliary dehumidification component to perform auxiliary dehumidification in the kiln head.

2. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 1, characterized in that: The main dehumidification component includes a main dehumidification fan, and the air inlet pipes and the air outlet pipes of every two adjacent main dehumidification fans are staggered and arranged in opposite directions.

3. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 1, characterized in that: The auxiliary connection component is an auxiliary dehumidification pipe that is tilted, and the tilt angle of the auxiliary dehumidification pipe is 30-60 degrees.

4. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 1, characterized in that: The auxiliary dehumidification component is an auxiliary dehumidification fan, and the air outlet pipe of the auxiliary dehumidification fan discharges upward.

5. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 4, characterized in that: The auxiliary drive assembly includes an auxiliary drive motor, an auxiliary reducer, and an auxiliary transmission shaft. The auxiliary drive motor drives the auxiliary reducer and the auxiliary transmission shaft in sequence, and then drives the auxiliary dehumidification fan to start dehumidification.

6. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 5, characterized in that: An auxiliary seal is provided at the connection between the auxiliary transmission shaft and the auxiliary dehumidification fan. The overall cross-section of the auxiliary seal is a transverse herringbone shape rotated 90 degrees. The auxiliary seal is located on the upper part of the outer ring surface of the auxiliary transmission shaft.

7. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 6, characterized in that: An auxiliary support is arranged on the outer ring surface of the auxiliary drive motor side of the auxiliary transmission shaft; and the drying kiln also includes an auxiliary support.

8. A multi-layer drying kiln with an independent moisture removal control component at the kiln head as claimed in claim 7, characterized in that: The auxiliary support member comprises a fixed support frame and a plurality of sealing bolts. The bottom cross section of the fixed support frame is M-shaped. The sealing bolts are vertically fastened to the top of the fixed support frame.