Reciprocating type charging trolley of aluminum melting furnace

By designing a reciprocating feeding truck for a molten aluminum furnace including a mobile vehicle, a feeding assembly and a hydraulic cylinder, the problem of spilling materials in the hopper during the movement is solved, and the safety and efficiency of the feeding process is improved.

CN222635157UActive Publication Date: 2025-03-18CHONGQING ALTHERM THERMAL EQUIP CO LTD
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Patent Information

Application Number
CN202420968738.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-18
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the movement of the existing aluminum furnace feeding truck, the materials in the hopper are prone to spill out, which fails to effectively prevent material leakage.

Method used

A reciprocating feeding vehicle for melting aluminum furnace is designed, adopting a combined structure of a mobile vehicle and a feeding component. The reciprocating movement of the hopper and the pushing in the material are realized through the hydraulic cylinder and pushing mechanism, and a baffle is installed to prevent the material from spilling.

Benefits of technology

It effectively avoids the problem of spilling materials in the hopper during movement, and improves the safety and efficiency of the feeding process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222635157U_ABST
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Abstract

The utility model relates to the technical field of charging, in particular to an aluminum melting furnace reciprocating type charging trolley which comprises a moving trolley and a charging assembly. The feeding assembly comprises a hopper, a mounting frame, a first hydraulic cylinder, a pushing mechanism, two mounting bases, a baffle and two second hydraulic cylinders. The two second hydraulic cylinders are started, the two second hydraulic cylinders can drive the baffle to rotate upwards by 90 degrees, in the using process, the baffle blocks an outlet of the hopper, materials are added into the hopper, the moving trolley is started, the hopper is driven to move to the side edge of the aluminum melting furnace, then the first hydraulic cylinder is started, the hopper is pushed to stretch into the aluminum melting furnace, and then the two second hydraulic cylinders are started; and finally, the material pushing mechanism is started, and the materials in the hopper are pushed into the aluminum melting furnace. By the adoption of the mode, when the movable trolley drives the hopper to move to the side edge of the aluminum melting furnace, the outlet of the hopper is blocked by the baffle, and therefore materials in the hopper can be prevented from being scattered out in the moving process.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging, in particular to a reciprocating charging vehicle for an aluminum melting furnace. Background Art

[0002] Aluminum melting furnace is a new type of high-efficiency and energy-saving furnace developed according to aluminum smelting process. It can well meet the requirements of aluminum smelting process: strict requirements on alloy composition, discontinuous production, large single furnace capacity, etc., and achieves the effects of reducing consumption, reducing burning loss, improving product quality, reducing labor intensity, improving working conditions and improving production efficiency. It is suitable for intermittent operation and smelting with a lot of alloys and returned materials.

[0003] The prior art (CN110530154A) discloses a smelting furnace charging car, including a car base, a hopper and a push plate. The car base is provided with a hopper moving track, and the hopper moves forward and backward along the hopper moving track. The car base is fixedly connected with a hopper cylinder, and the output end of the hopper cylinder is fixedly connected with the hopper. A push plate cylinder is hinged in the hopper, and a push plate is hinged at the output end of the push plate cylinder. Swing arm wheels are respectively hinged on both sides of the top of the push plate. After the push plate of the smelting furnace charging car is extended into place, the material is completely pushed out, the push plate is lifted up, and then returned. The material that has leaked in the hopper will not be pushed back to the left side of the hopper. When the push plate is retracted into place, the push plate descends and the material is pushed normally. Such an improvement prevents the material from piling up behind the push plate, reduces labor, and improves the cleanliness of the equipment; the hopper cylinder and the push plate cylinder can be linked. When linked, the push plate is stationary in space, the hopper is continuously retracted, and the material is evenly added to the furnace, which is simple and efficient to operate.

[0004] However, in the above method, one side of the hopper is open and no blocking mechanism is provided. When the trolley base drives the hopper to move to the side of the aluminum melting furnace, the material inside the hopper is easily spilled out. Utility Model Content

[0005] The utility model aims to provide a reciprocating charging vehicle for an aluminum melting furnace, which can prevent the materials in the hopper from spilling out during the moving process.

[0006] To achieve the above-mentioned purpose, the utility model provides a reciprocating charging vehicle for an aluminum melting furnace, comprising a moving vehicle and a charging assembly;

[0007] The feeding assembly includes a hopper, a mounting frame, a first hydraulic cylinder, a pushing mechanism, two mounting seats, a baffle and two second hydraulic cylinders;

[0008] The hopper is slidably connected to the mobile vehicle and is located on the top of the mobile vehicle; the mounting frame is slidably connected to the mobile vehicle, fixedly connected to the hopper, and located on the top of the mobile vehicle; the first hydraulic cylinder is fixedly connected to the mobile vehicle and is located on one side of the mobile vehicle; the output end of the first hydraulic cylinder is fixedly connected to the hopper; the pushing mechanism is arranged on one side of the hopper; the two mounting seats are respectively fixedly connected to the hopper and are respectively located on the sides of the hopper; the baffle is respectively rotatably connected to the two mounting seats and is located between the two mounting seats; the two second hydraulic cylinders are respectively rotatably connected to the hopper and are respectively located on the sides of the hopper; the output ends of the two second hydraulic cylinders are respectively rotatably connected to the baffle.

[0009] Wherein, the feeding assembly also includes a workbench, which is fixedly connected to the moving vehicle and is located on the top of the moving vehicle.

[0010] Among them, the mobile vehicle includes a support frame, multiple wheels and multiple motors; the support frame is slidably connected to the hopper and the mounting frame, and is located at the bottom of the hopper; the multiple wheels are rotatably connected to the support frame and are respectively located at the bottom of the support frame; the multiple motors are respectively fixedly connected to the support frame and are respectively located on one side of the support frame; the output ends of the multiple motors are respectively fixedly connected to the multiple wheels.

[0011] Among them, the pushing mechanism includes a third hydraulic cylinder and a pushing plate; the third hydraulic cylinder is fixedly connected to the mounting frame and is located on the top of the mounting frame; the pushing plate is slidingly connected to the hopper and is fixedly connected to the output end of the third hydraulic cylinder and is located on the inner side of the hopper.

[0012] Wherein, the feeding component also includes a heat insulation mechanism; the heat insulation mechanism is arranged on the workbench.

[0013] Wherein, the heat insulation mechanism includes a heat shielding plate and a perspective window; the heat shielding plate is fixedly connected to the workbench and is located on one side of the workbench; the perspective window is fixedly connected to the heat shielding plate and is located on one side of the heat shielding plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The mobile vehicle, the hopper, the mounting frame, the first hydraulic cylinder, the pushing mechanism, the two mounting seats, the baffle and the two second hydraulic cylinders are arranged; the pushing mechanism includes the third hydraulic cylinder and the pushing plate; when in use, the baffle blocks the outlet of the hopper, materials are added into the hopper, the mobile vehicle is started to drive the hopper to move to the side of the aluminum melting furnace, and then the first hydraulic cylinder is started to push the hopper into the aluminum melting furnace, and then the two second hydraulic cylinders are started to rotate the baffle upward 90 degrees, and finally the third hydraulic cylinder is started to drive the pushing plate to push the material in the hopper into the aluminum melting furnace; by adopting the above method, when the mobile vehicle drives the hopper to move to the side of the aluminum melting furnace, the baffle blocks the outlet of the hopper, thereby preventing the material in the hopper from spilling out during the movement.

[0016] 2. The heat shielding plate and the perspective window are provided. The heat shielding plate can better isolate the heat of the aluminum melting furnace to avoid discomfort to the staff, and the perspective window is provided to facilitate viewing of the front feeding situation for easy operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0018] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0019] Figure 2 It is an overall front view of the first embodiment of the utility model.

[0020] Figure 3 It is a schematic structural diagram of the first embodiment of the utility model from another angle.

[0021] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0022] 101-mobile vehicle, 102-feeding assembly, 103-hopper, 104-mounting frame, 105-first hydraulic cylinder, 106-pushing mechanism, 107-mounting seat, 108-baffle, 109-second hydraulic cylinder, 110-workbench, 111-support frame, 112-wheel, 113-motor, 114-third hydraulic cylinder, 115-push plate, 201-thermal insulation mechanism, 202-heat shielding plate, 203-perspective window. DETAILED DESCRIPTION

[0023] The first embodiment of the present application is:

[0024] See also Figure 1-Figure 3 ,in, Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 It is an overall front view of the first embodiment of the utility model. Figure 3 It is a schematic structural diagram of the first embodiment of the utility model from another angle.

[0025] The utility model provides a reciprocating charging vehicle for an aluminum melting furnace: comprising a mobile vehicle 101 and a charging assembly 102; the charging assembly 102 comprises a hopper 103, a mounting frame 104, a first hydraulic cylinder 105, a pushing mechanism 106, two mounting seats 107, a baffle 108, two second hydraulic cylinders 109 and a workbench 110; the mobile vehicle 101 comprises a supporting frame 111, a plurality of wheels 112 and a plurality of motors 113; the pushing mechanism 106 comprises a third hydraulic cylinder 114 and a pushing plate 115; the above-mentioned scheme can prevent the material in the hopper 103 from spilling out during the movement.

[0026] According to this specific embodiment, the moving vehicle 101 can move along a fixed track, thereby driving the feeding assembly 102 to move.

[0027] Among them, the hopper 103 is slidably connected to the mobile vehicle 101 and is located on the top of the mobile vehicle 101; the mounting frame 104 is slidably connected to the mobile vehicle 101, and is fixedly connected to the hopper 103 and is located on the top of the mobile vehicle 101; the first hydraulic cylinder 105 is fixedly connected to the mobile vehicle 101 and is located on one side of the mobile vehicle 101; the output end of the first hydraulic cylinder 105 is fixedly connected to the hopper 103; the pushing mechanism 106 is arranged on one side of the hopper 103; the two mounting seats 107 are respectively fixedly connected to the hopper 103 and are respectively located on the sides of the hopper 103; the baffle 108 is respectively rotatably connected to the two mounting seats 107 and is located between the two mounting seats 107; the two second hydraulic cylinders 109 are respectively rotatably connected to the hopper 103 and are respectively located on the sides of the hopper 103; the output ends of the two second hydraulic cylinders 109 are respectively rotatably connected to the baffle 108. The hopper 103 can slide on the top of the mobile vehicle 101, and the mounting frame 104 can also slide on the top of the mobile vehicle 101 with the hopper 103. The first hydraulic cylinder 105 is used to push the hopper 103 and the mounting frame 104 to slide, so that the hopper 103 can move back and forth; the pushing mechanism 106 is used to push the material in the hopper 103 out, and the two mounting seats 107 are used to rotatably install the baffle 108, and the baffle 108 blocks one side of the outlet of the hopper 103. The two second hydraulic cylinders 109 are started, and the two second hydraulic cylinders 109 can drive the baffle 108 to rotate upward 90 degrees, and no longer block the outlet of the hopper 103; when in use, the The baffle 108 blocks the outlet of the hopper 103, materials are added into the hopper 103, the mobile vehicle 101 is started to drive the hopper 103 to move to the side of the aluminum melting furnace, and then the first hydraulic cylinder 105 is started to push the hopper 103 into the aluminum melting furnace, and then the two second hydraulic cylinders 109 are started to make the baffle 108 rotate upward 90 degrees, and finally the pushing mechanism 106 is started to push the material in the hopper 103 into the aluminum melting furnace; using the above method, when the mobile vehicle 101 drives the hopper 103 to move to the side of the aluminum melting furnace, the baffle 108 blocks the outlet of the hopper 103, thereby preventing the material in the hopper 103 from spilling out during the movement.

[0028] Secondly, the workbench 110 is fixedly connected to the mobile vehicle 101 and is located on the top of the mobile vehicle 101. The workbench 110 is used for workers to stand and operate the charging vehicle as a whole, and is provided with a ladder and a control system.

[0029] At the same time, the support frame 111 is slidably connected to the hopper 103 and the mounting frame 104, and is located at the bottom of the hopper 103; the plurality of wheels 112 are rotatably connected to the support frame 111, and are located at the bottom of the support frame 111; the plurality of motors 113 are fixedly connected to the support frame 111, and are located at one side of the support frame 111; the output ends of the plurality of motors 113 are fixedly connected to the plurality of wheels 112. The support frame 111 is used for slidably mounting the hopper 103 and the mounting frame 104, and for fixedly mounting the workbench 110 and the first hydraulic cylinder 105.

[0030] In addition, the third hydraulic cylinder 114 is fixedly connected to the mounting frame 104 and is located at the top of the mounting frame 104; the push plate 115 is slidably connected to the hopper 103, and is fixedly connected to the output end of the third hydraulic cylinder 114 and is located inside the hopper 103. The push plate 115 blocks the side of the hopper 103 away from the baffle 108, and the third hydraulic cylinder 114 can push the push plate 115, and the push plate 115 can slide to push the material inside the hopper 103 out.

[0031] The reciprocating charging vehicle for an aluminum melting furnace described in this embodiment, when in use, the baffle 108 blocks the outlet of the hopper 103, materials are added into the hopper 103, the mobile vehicle 101 is started to drive the hopper 103 to move to the side of the aluminum melting furnace, and then the first hydraulic cylinder 105 is started to push the hopper 103 into the aluminum melting furnace, and then the two second hydraulic cylinders 109 are started to make the baffle 108 rotate 90 degrees upward, and finally the third hydraulic cylinder 114 is started to drive the push plate 115 to push the material in the hopper 103 into the aluminum melting furnace; using the above method, when the mobile vehicle 101 drives the hopper 103 to move to the side of the aluminum melting furnace, the baffle 108 blocks the outlet of the hopper 103, thereby preventing the material in the hopper 103 from spilling out during the movement.

[0032] The second embodiment of the present application is:

[0033] Based on the first embodiment, please refer to Figure 4 ,in, Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0034] The charging assembly 102 of the aluminum melting furnace reciprocating charging vehicle provided by the utility model further includes a heat insulation mechanism 201 ; the heat insulation mechanism 201 includes a heat shielding plate 202 and a perspective window 203 .

[0035] According to this specific embodiment, the heat insulation mechanism 201 is disposed on the workbench 110. The heat insulation mechanism 201 is used to prevent the heat emitted by the aluminum melting furnace from causing discomfort to the staff standing on the workbench 110.

[0036] The heat shielding plate 202 is fixedly connected to the workbench 110 and is located on one side of the workbench 110; the perspective window 203 is fixedly connected to the heat shielding plate 202 and is located on one side of the heat shielding plate 202. The heat shielding plate 202 can well isolate the heat of the aluminum melting furnace, and the perspective window 203 is provided to facilitate viewing of the front feeding situation and operation.

[0037] In the aluminum melting furnace reciprocating charging vehicle described in this embodiment, the heat shielding plate 202 can effectively isolate the heat of the aluminum melting furnace to avoid discomfort to the staff, and the perspective window 203 is provided to facilitate viewing of the charging situation in front for easy operation.

[0038] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A reciprocating charging vehicle for an aluminum melting furnace, comprising a mobile vehicle; characterized in that: Also included is a feeding assembly; The feeding assembly includes a hopper, a mounting frame, a first hydraulic cylinder, a pushing mechanism, two mounting seats, a baffle and two second hydraulic cylinders; The hopper is slidably connected to the mobile vehicle and is located on the top of the mobile vehicle; the mounting frame is slidably connected to the mobile vehicle and is fixedly connected to the hopper and is located on the top of the mobile vehicle; the first hydraulic cylinder is fixedly connected to the mobile vehicle and is located on one side of the mobile vehicle; the output end of the first hydraulic cylinder is fixedly connected to the hopper; the pushing mechanism is arranged on one side of the hopper; the two mounting seats are respectively fixedly connected to the hopper and are respectively located on the sides of the hopper; the baffle is rotatably connected to the two mounting seats and is located between the two mounting seats; the two second hydraulic cylinders are respectively rotatably connected to the hopper and are respectively located on the sides of the hopper; The output ends of the two second hydraulic cylinders are rotatably connected to the baffles respectively.

2. A reciprocating charging vehicle for an aluminum melting furnace as claimed in claim 1, characterized in that: The feeding assembly also includes a workbench, which is fixedly connected to the moving vehicle and is located on the top of the moving vehicle.

3. A reciprocating charging vehicle for an aluminum melting furnace as claimed in claim 2, characterized in that: The mobile vehicle comprises a support frame, a plurality of wheels and a plurality of motors; the support frame is slidably connected to the hopper and the mounting frame, and is located at the bottom of the hopper; The plurality of wheels are rotatably connected to the support frame and are respectively located at the bottom of the support frame; The multiple motors are respectively fixedly connected to the support frame and are respectively located on one side of the support frame; the output ends of the multiple motors are respectively fixedly connected to the multiple wheels.

4. A reciprocating charging vehicle for an aluminum melting furnace as claimed in claim 3, characterized in that: The pushing mechanism includes a third hydraulic cylinder and a pushing plate; the third hydraulic cylinder is fixedly connected to the mounting frame and is located on the top of the mounting frame; the pushing plate is slidably connected to the hopper and is fixedly connected to the output end of the third hydraulic cylinder and is located inside the hopper.

5. A reciprocating charging vehicle for an aluminum melting furnace as claimed in claim 4, characterized in that: The feeding assembly further comprises a heat insulation mechanism; the heat insulation mechanism is arranged on the workbench.

6. A reciprocating charging vehicle for an aluminum melting furnace as claimed in claim 5, characterized in that: The heat insulation mechanism comprises a heat shielding plate and a perspective window; the heat shielding plate is fixedly connected to the workbench and is located at one side of the workbench; the perspective window is fixedly connected to the heat shielding plate and is located at one side of the heat shielding plate.

Citation Information

Patent Citations

  • Feeding vehicle of smelting furnace

    CN110530154A