Rotary separator

By designing a rotary separator to collect and separate exhaust gas using negative pressure space, the problem of low efficiency of existing dust removal equipment when dealing with high dust exhaust gas is solved, and efficient separation of exhaust gas and reduction of environmental pollution is achieved.

CN222641596UActive Publication Date: 2025-03-21JIANGSU XUTIAN ENVIRONMENTAL PROTECTION MACHINERY CO LTD
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Patent Information

Application Number
CN202421265748.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-21
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When handling exhaust gases with high dust content, existing dust removal equipment has low working efficiency, large pressure loss, large installation space, and limited the size of separated particles.

Method used

A rotary separator is designed, including a lower case and an upper case. The upper and lower ends of the lower case are opened, and a star-shaped discharge plate is rotatably connected to the inner part. The upper case is equipped with an inlet port on the top and an air outlet port is provided on the side of the upper case. By forming a negative pressure space at the waste inlet, the collection and separation of waste gas is realized.

Benefits of technology

By forming a negative pressure space during the waste discharge process, effective collection and separation of waste gas is achieved, the pollution of waste gas to the environment is reduced, and the efficiency of waste gas separation is improved.

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Abstract

The utility model discloses a rotary separator which comprises a lower shell and an upper shell, openings are formed in the upper end and the lower end of the lower shell, a star-shaped discharging plate is rotationally connected into the lower shell, a feeding port is formed in the top of the upper shell, an air outlet is formed in the side edge of the upper shell, a feeding channel communicated with the feeding port is formed in the lower shell, and filter screens are arranged on the two sides of the feeding channel. In the waste discharge process, a negative pressure space is formed at the waste inlet, so that waste gas is collected, and the pollution of the waste gas to the environment is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waste separation, and in particular relates to a rotary separator. Background Art

[0002] The widespread use of dust removal equipment is of great significance to energy conservation, emission reduction and environmental protection. However, most of the existing dust removal equipment is pulse or bag type dust collectors. For waste gas with high dust content, if it directly enters the pulse or bag type dust collector, it will greatly reduce the working efficiency. Now, cyclone dust collectors are mainly used to separate and extract different particles in polluted gas. The disadvantages of cyclone dust collectors are large pressure loss, large installation space, limited size of separated particles, and the need for a separate bottom bracket.

[0003] Therefore, it is necessary to design a separation device that can separate the mixed waste gas during the waste discharge process. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a rotary separator.

[0005] The technical solution provided by the utility model is as follows:

[0006] A rotary separator comprises a lower shell and an upper shell. The lower shell has openings at both ends. A star-shaped discharge plate is rotatably connected inside the lower shell. A feed port is provided at the top of the upper shell, an air outlet is provided at the side of the upper shell, a feed channel connected to the feed port is provided on the lower shell, and filter screens are provided on both sides of the feed channel.

[0007] In some embodiments, rotating holes are provided on both sides of the lower shell, and bearing seats are provided on the rotating holes. A base is provided next to one of the rotating holes, a reducer is fixed on the base, and a rotating shaft is connected to the output end of the reducer. The rotating shaft passes through the rotating hole and is rotatably connected to the lower shell, and the unloading plate is fixed on the rotating shaft.

[0008] In some embodiments, the shape of the filter screen fits the rotation trajectory of the discharge plate and is a semicircular arc.

[0009] In some embodiments, six unloading plates are evenly distributed with the rotating shaft as the axis, and each unloading plate includes a blade and a sealing plate. The blade and the sealing plate are fixed by a fixing plate. An L-shaped sealing strip is provided on the outer periphery of the sealing plate, and the sealing strip is fitted with the inner wall of the lower shell.

[0010] In some embodiments, a V-shaped first reinforcing rib is provided between two adjacent unloading plates.

[0011] In some embodiments, a plurality of semicircular arc-shaped second reinforcing ribs are provided on the filter screen.

[0012] In summary, the beneficial effects of the utility model are as follows:

[0013] (1) During the waste discharge process, the utility model realizes the collection of waste gas by forming a negative pressure space at the waste inlet, thereby reducing the pollution of the waste gas to the environment.

[0014] (2) The utility model provides a sealing strip around the discharge plate. During the rotation of the discharge plate, the sealing strip is always in contact with the inner wall of the lower shell, thereby further improving the airtightness of the space above the discharge plate, thereby improving the efficiency of waste gas separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the lower shell structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the installation of the unloading plate of the utility model;

[0018] Figure 4 This is a schematic diagram of the installation of the filter screen of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the filter screen of the utility model;

[0020] Figure 6 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 7 It is a schematic diagram of the explosion structure of the unloading plate of the utility model.

[0022] The reference numerals are as follows:

[0023] 1. Lower shell; 2. Upper shell; 3. Discharge plate; 4. Feed inlet; 5. Air outlet; 6. Feed channel; 7. Filter;

[0024] 11. Rotating hole; 12. Base; 13. Reducer; 14. Rotating shaft; 15. Bearing seat; 31. Blade; 32. Sealing plate; 33. Fixed plate; 34. Sealing strip; 35. First reinforcing rib; 71. Second reinforcing rib. DETAILED DESCRIPTION

[0025] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0026] Example 1

[0027] Please refer to Figure 1-5The present embodiment provides a rotary separator for separating waste materials and waste gas, mainly comprising a lower shell 1, an upper shell 2, a discharge plate 3 and a filter screen 7. The lower shell 1 is open at both ends, and the lower end opening is a discharge port. In order to fit the rotation trajectory of the discharge plate 3, the inner wall shape of the lower shell 1 is set to be an arc. Rotation holes 11 are provided on both sides of the lower shell 1, and a bearing seat 15 is provided on the rotation hole 11. Due to the placement of the rotating shaft 14, a base 12 is provided next to one of the rotating holes 11, and a reducer 13 is fixed on the base 12. The output shaft of the reducer 13 is connected to the rotating shaft 14 through a transmission mechanism, and drives the rotating shaft 14 to rotate. The transmission mechanism is a commonly used transmission mechanism such as a coupling, a gear rack, and a synchronous belt. The discharge plate 3 is fixed on the rotating shaft 14 and rotates with the rotating shaft 14.

[0028] The upper shell 2 is a closed shell, with a feed port 4 at the top of the upper shell 2, an air outlet 5 at the side of the upper shell 2, a feed channel 6 connected to the feed port 4 on the lower shell 1, the connection between the feed port 4 and the feed channel 6 is sealed, and filters 7 are provided on both sides of the feed channel 6. The shape of the filter 7 fits the rotation trajectory of the discharge plate 3 and is a semicircular arc. In this embodiment, an exhaust fan is provided at the air outlet 5, and a negative pressure space is formed in the upper shell 2 on both sides of the feed channel 6 and above the discharge plate 3 under the action of the exhaust fan.

[0029] A V-shaped first reinforcing rib 35 is provided between two adjacent unloading plates 3, and a plurality of semicircular arc-shaped second reinforcing ribs 71 are provided on the filter screen 7. The provision of a plurality of reinforcing ribs improves the working strength of the rotary separator.

[0030] The working principle of this embodiment:

[0031] First, waste material containing exhaust gas enters from the feed port 4, passes through the feed channel 6 and enters the top of the discharge plate 3, and is discharged from the discharge port under the rotation of the discharge plate 3. The exhaust gas is extracted from the mesh of the filter screen 7 by the action of the exhaust fan, and then discharged from the air outlet 5, thereby realizing the separation of the exhaust gas and the waste material. Of course, in other embodiments, a pulse dust removal device can also be connected to the air outlet 5 to separate the dust particles in the exhaust gas again.

[0032] In the process of waste discharge, this embodiment forms a negative pressure space at the waste inlet, thereby collecting waste gas and reducing the pollution of the waste gas to the environment.

[0033] Example 2

[0034] Please refer to Figure 6-7 This embodiment is formed on the basis of the embodiment 1, and by further defining the specific structure of the discharge plate 3, the sealing performance of the negative pressure space is improved, and the exhaust gas discharge efficiency is further improved. Specifically:

[0035] In this embodiment, six unloading plates 3 are evenly distributed around the rotating shaft 14, forming a hexagonal star shape when viewed from the side. The six unloading plates 3 have the same structure. Each unloading plate 3 includes a blade 31, a sealing plate 32 and a fixing plate 33. Please refer to Figure 7 Several screw holes are opened on the blade 31, the sealing plate 32 and the fixing plate 33. The blade 31 is overlapped on one side of the sealing plate 32, and the fixing plate 33 is overlapped from the other side of the sealing plate 32. The blade 31, the sealing plate 32 and the fixing plate 33 are fixed by several screws to form the discharge plate 3. Except for the place connected with the rotating shaft 14, the sealing plate 32 is surrounded by an L-shaped sealing strip 34. During the rotation of the discharge plate 3, the sealing strip 34 is always in contact with the inner wall of the lower shell 1, which further improves the airtightness of the space above the discharge plate 3, thereby improving the efficiency of exhaust gas separation.

[0036] It should be noted that the implementation methods not shown or described in the drawings or the text of the specification are all forms known to ordinary technicians in the relevant technical field and are not described in detail. In addition, the above definitions of each element and method are not limited to the various specific structures, shapes or methods mentioned in the embodiments.

[0037] It should also be noted that this document may provide demonstrations of parameters containing specific values, but these parameters do not need to be exactly equal to the corresponding values, but can be approximated to the corresponding values ​​within an acceptable error tolerance or design constraint. Directional terms mentioned in the embodiments, such as "upper", "lower", "front", "back", "left", "right", "inner", "outer", etc., are only referenced to the directions of the drawings and are not intended to limit the scope of protection of this application.

[0038] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A rotary separator, characterized in that: The invention comprises a lower shell (1) and an upper shell (2), wherein the lower shell (1) is opened at both ends, a star-shaped discharge plate (3) is rotatably connected inside the lower shell (1), a feed port (4) is provided at the top of the upper shell (2), an air outlet (5) is provided at the side of the upper shell (2), a feed channel (6) connected to the feed port (4) is provided on the lower shell (1), and filter screens (7) are provided on both sides of the feed channel (6).

2. The rotary separator according to claim 1, characterized in that The lower shell (1) is provided with rotating holes (11) on both sides, and bearing seats (15) are provided on the rotating holes (11). A base (12) is provided next to one of the rotating holes (11), and a reducer (13) is fixed on the base (12). The output end of the reducer (13) is connected to a rotating shaft (14), and the rotating shaft (14) passes through the rotating hole (11) and is rotatably connected to the lower shell (1), and the discharge plate (3) is fixed on the rotating shaft (14).

3. The rotary separator according to claim 2, characterized in that The shape of the filter screen (7) fits the rotation trajectory of the discharge plate (3) and is in the shape of a semicircular arc.

4. The rotary separator according to claim 3, characterized in that: The unloading plates (3) are evenly distributed in six pieces with the rotating shaft (14) as the axis. Each of the unloading plates (3) comprises a blade (31) and a sealing plate (32). The blade (31) and the sealing plate (32) are fixed by a fixing plate (33). An L-shaped sealing strip (34) is provided on the outer periphery of the sealing plate (32). The sealing strip (34) is in contact with the inner wall of the lower shell (1).

5. The rotary separator according to claim 4, characterized in that: A V-shaped first reinforcing rib (35) is provided between two adjacent unloading plates (3).

6. The rotary separator according to claim 3, characterized in that: The filter screen (7) is provided with a plurality of semicircular arc-shaped second reinforcing ribs (71).

Citation Information

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