Zinc liquid stirrer with high stirring efficiency

By designing a zinc liquid mixer with two sets of gears and a double stirring spindle, the existing zinc liquid stirring efficiency is solved and the problem of low stirring efficiency and a lot of physical effort is consumed by manual operation, achieving efficient and automated stirring effect.

CN222641739UActive Publication Date: 2025-03-21SHAOXING BOYAN ELECTRICAL ACCESSORIES CO LTD
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Patent Information

Application Number
CN202420787827.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-21
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing zinc liquid stirring work mainly relies on manual operations, resulting in high physical consumption, high labor intensity, increased cost and low stirring efficiency, affecting the overall production efficiency.

Method used

A zinc liquid mixer consisting of two sets of gears and a double stirring spindle is designed. The stirring spindle and blades are driven to rotate rapidly through high-speed rotating gears to achieve efficient stirring.

Benefits of technology

This design significantly improves the stirring efficiency of zinc liquid, reduces the demand for manual operation, reduces labor intensity and cost, and improves production efficiency and stirring uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a zinc liquid stirrer with high stirring efficiency, which comprises a stirrer plate, an inner bracket fixedly mounted in the stirrer plate, a stirrer tank arranged above the stirrer plate, an upper sealing cover fixedly mounted on the upper surface of the stirrer tank, and a stirring motor fixedly mounted on one side of the upper surface of the upper sealing cover through a fixing bolt, an output shaft of the stirring motor is inserted into the stirring machine tank and fixedly connected with a first main gear, one side of the first main gear is connected with a second differential gear in a meshed mode, and the diameter of the first main gear is larger than that of the second differential gear. By means of the differential rotation stirring mode, internal liquid zinc can be driven to be subjected to differential stirring, so that the flow speeds of stirred liquid on the two sides can be different, sufficient beating, impacting and fusion can be conducted at the junction of two water flows through the stirring speed difference formed by the liquid flows, and the stirring efficiency of the internal liquid can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to a mixer, in particular to a zinc liquid mixer with high stirring efficiency, belonging to the technical field of mixer equipment. Background Art

[0002] Zinc is a chemical element with the chemical symbol Zn and the atomic number 30. It is located in the 4th period and group IIB in the periodic table of chemical elements. Zinc is a light grey transition metal and the fourth most common metal.

[0003] In the production and processing of zinc wire, the zinc material needs to be heated and melted first, and elements such as copper and iron need to be added. Then the solution is sent to the casting equipment for preliminary shaping, and then wire drawing is performed to obtain the finished zinc wire. In the melting process, the molten zinc and copper liquid need to be stirred to make the mixture more uniform in order to heat evenly.

[0004] The existing zinc liquid stirring work is generally carried out manually. This manual operation process requires a lot of physical strength, increases the labor intensity of workers, and increases the labor input cost. In addition, manual stirring has the problem of low stirring efficiency, which affects the overall production efficiency. Utility Model Content

[0005] The utility model provides a zinc liquid stirrer with high stirring efficiency, which is used to solve the problems raised in the background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] The utility model discloses a zinc liquid mixer with high stirring efficiency, comprising a mixer plate, an inner bracket fixedly installed inside the mixer plate, a mixer tank arranged above the mixer plate, a material discharge conical portion fixedly connected to the lower surface of the mixer tank, a material discharge long cylinder fixedly connected to the bottom end of the material discharge conical portion, an upper sealing cover fixedly installed on the upper surface of the mixer tank, a stirring motor fixedly installed on one side of the upper surface of the upper sealing cover by means of fixing bolts, an output shaft of the stirring motor inserted into the mixer tank and fixedly connected to a first main gear, a second differential gear meshingly connected to one side of the first main gear, and a diameter of the first main gear being larger than a diameter of the second differential gear.

[0008] Furthermore, in order to improve the use effect of the mixer, a mixing main shaft is fixedly installed at the center position of the lower surface of the first main gear and the second differential gear by welding, and a number of evenly distributed mixing blades are fixedly installed on the outer surfaces of the two mixing main shafts by welding.

[0009] Furthermore, in order to improve the structural strength of the mixer, support columns are fixedly installed at the four corners of the upper surface of the mixer plate, and the top ends of the four support columns are fixedly connected to the lower surface of the upper sealing cover.

[0010] Furthermore, in order to facilitate the filling and discharging of materials, a discharge port is fixedly installed at the bottom end of the discharge cylinder through the inner bracket, and a filling port is fixedly installed on one side of the outer surface of the mixer tank.

[0011] Furthermore, in order to improve the support stability of the bottom of the mixer, a mixer base is fixedly mounted on the lower surface of the bottom end of the mixer plate.

[0012] Furthermore, in order to improve the use effect of the mixer, the mixer tank, the discharge conical part and the discharge long cylinder adopt an integrated molding structure design.

[0013] Compared with the prior art, the utility model provides the following beneficial effects:

[0014] The utility model drives the stirring main shaft and stirring blades below the two sets of gears to rotate rapidly through high-speed rotation, so that the zinc liquid can be effectively stirred by the two sets of stirring main shafts and stirring blades, and the double stirring shafts can effectively improve the overall stirring efficiency of the mixer, and have a high-efficiency stirring effect;

[0015] Since the diameter of the first main gear is larger than that of the second differential gear, the two gears will rotate differentially when rotating, that is, one rotates faster and the other rotates slower. Two rotation speeds can be formed by the main gear and the differential gear, so that the internal zinc liquid can be driven to perform differential stirring through the stirring method of differential rotation, so that the flow rates of the stirring liquid on both sides can be different. The stirring speed difference formed by the liquid flow can be fully beaten, impacted and fused at the intersection of the two water flows, so that the stirring efficiency of the internal liquid can be effectively improved, thereby improving the mixing speed and uniformity of the clean water and the nutrient agent, having better stirring uniformity, more thorough mixing, good performance and simple structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the overall external structure of the mixer of the utility model;

[0018] Figure 2This is a schematic diagram of the bottom structure of the mixer of the utility model when viewed from above;

[0019] Figure 3 It is a schematic diagram of the internal structure of the mixer tank of the utility model;

[0020] Figure 4 It is a schematic diagram of the internal stirring structure of the mixer of the utility model.

[0021] In the figure: 1. mixer plate; 2. inner bracket; 3. mixer tank; 4. discharge cone; 5. discharge cylinder; 6. discharge port; 7. support column; 8. upper sealing cover; 9. mixing motor; 10. first main gear; 11. second differential gear; 12. mixing main shaft; 13. mixing blades; 14. injection port; 15. mixer base. DETAILED DESCRIPTION

[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0023] According to an embodiment of the utility model, a zinc liquid mixer with high stirring efficiency is provided.

[0024] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4 As shown, according to an embodiment of the utility model, a zinc liquid mixer with high stirring efficiency includes a mixer plate 1, an inner bracket 2 is fixedly installed inside the mixer plate 1, a mixer tank 3 is arranged above the mixer plate 1, a discharge cone 4 is fixedly connected to the lower surface of the mixer tank 3, a discharge long cylinder 5 is fixedly connected to the bottom end of the discharge cone 4, an upper sealing cover 8 is fixedly installed on the upper surface of the mixer tank 3, a stirring motor 9 is fixedly installed on one side of the upper surface of the upper sealing cover 8 by fixing bolts, the output shaft of the stirring motor 9 is inserted into the mixer tank 3 and fixedly connected to a first main gear 10, one side of the first main gear 10 is meshedly connected to a second differential gear 11, and the diameter of the first main gear 10 is larger than the diameter of the second differential gear 11.

[0025] In one embodiment, a stirring spindle 12 is fixedly mounted on the center of the lower surface of the first main gear 10 and the second differential gear 11 by welding, and a plurality of evenly distributed stirring blades 13 are fixedly mounted on the outer surface of the two stirring spindles 12 by welding.

[0026] In one embodiment, support columns 7 are fixedly installed at the four corners of the upper surface of the mixer plate 1 , and the top ends of the four support columns 7 are fixedly connected to the lower surface of the upper sealing cover 8 .

[0027] In one embodiment, a discharge port 6 is fixedly installed at the bottom end of the discharge cylinder 5 through the inner bracket 2, and a filling port 14 is fixedly installed on one side of the outer surface of the mixer tank 3.

[0028] In one embodiment, a mixer base 15 is fixedly mounted on the lower surface of the bottom end of the mixer plate 1 .

[0029] In one embodiment, the mixer tank 3, the discharge cone 4 and the discharge cylinder 5 are designed as an integrally formed structure.

[0030] Working principle: When the zinc liquid needs to be mixed and stirred, the zinc liquid can be injected through the provided injection port 14, and the mixture can be injected through the injection port 14 at the same time. At this time, the provided stirring motor 9 can work, and the stirring motor 9 can drive the first main gear 10 below to rotate rapidly through its output shaft. Since the first main gear 10 is meshedly connected with the second differential gear 11 on one side, when the first main gear 10 rotates, the second differential gear 11 on one side can rotate simultaneously;

[0031] The high-speed rotation of the two sets of gears drives the stirring main shaft 12 and the stirring blades 13 below to rotate rapidly, so that the zinc liquid can be effectively stirred by the two sets of stirring main shafts 12 and stirring blades 13, and the double stirring shafts can effectively improve the overall stirring efficiency of the stirrer, and have a high-efficiency stirring effect;

[0032] Since the diameter of the first main gear 10 is greater than the diameter of the second differential gear 11, the two gears will perform differential rotation when rotating, that is, one rotates faster and the other rotates slower. Two rotation speeds can be formed by the main gear and the differential gear, so that the internal zinc liquid can be driven to perform differential stirring by the stirring mode of differential rotation, so that the stirring liquid flow rates on both sides can be different. The stirring speed difference formed by the liquid flow can be fully beaten, impacted and fused at the intersection of the two water flows, so that the stirring efficiency of the internal liquid can be effectively improved, thereby improving the mixing speed and uniformity of the clean water and the nutrient agent, having better stirring uniformity, more thorough mixing, good performance, and simple structure;

[0033] The zinc liquid mixture after stirring can be discharged through the discharge port 6, thereby achieving the automated stirring effect of zinc liquid production, with high stirring efficiency and high degree of automation, and is suitable for promotion and use.

[0034] To sum up, with the help of the above-mentioned technical scheme of the utility model, the technical problem in the background technology that "the existing zinc liquid stirring work generally adopts manual stirring operation, this manual operation process requires a lot of physical strength, increases the labor intensity of workers, and increases the labor input cost. In addition, manual stirring has the problem of low stirring efficiency, which affects the overall production efficiency" is solved.

[0035] In the present utility model, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", "fixation", "screwing" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present utility model according to the specific circumstances. The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A zinc liquid mixer with high stirring efficiency, characterized in that: The invention comprises a mixer plate (1), wherein an inner bracket (2) is fixedly installed inside the mixer plate (1), a mixer tank (3) is arranged above the mixer plate (1), a material discharge cone (4) is fixedly connected to the lower surface of the mixer tank (3), a material discharge long cylinder (5) is fixedly connected to the bottom end of the material discharge cone (4), an upper sealing cover (8) is fixedly installed on the upper surface of the mixer tank (3), a mixing motor (9) is fixedly installed on one side of the upper surface of the upper sealing cover (8) by means of fixing bolts, an output shaft of the mixing motor (9) is inserted into the mixer tank (3) and fixedly connected to a first main gear (10), one side of the first main gear (10) is meshedly connected to a second differential gear (11), and the diameter of the first main gear (10) is greater than the diameter of the second differential gear (11).

2. A zinc liquid mixer with high stirring efficiency according to claim 1, characterized in that: A stirring main shaft (12) is fixedly mounted on the center of the lower surface of the first main gear (10) and the second differential gear (11) by welding, and a plurality of evenly distributed stirring blades (13) are fixedly mounted on the outer surfaces of the two stirring main shafts (12) by welding.

3. A zinc liquid mixer with high stirring efficiency according to claim 1, characterized in that: Support columns (7) are fixedly installed at the four corners of the upper surface of the mixer plate (1), and the top ends of the four support columns (7) are fixedly connected to the lower surface of the upper sealing cover (8).

4. A zinc liquid mixer with high stirring efficiency according to claim 1, characterized in that: A discharge port (6) is fixedly installed on the bottom end of the discharge long cylinder (5) through the inner bracket (2), and a material injection port (14) is fixedly installed on one side of the outer surface of the mixer tank (3).

5. The zinc liquid mixer with high stirring efficiency according to claim 1 is characterized in that: A mixer base (15) is fixedly mounted on the lower surface of the bottom end of the mixer plate (1).

6. A zinc liquid mixer with high stirring efficiency according to claim 1, characterized in that: The mixer tank (3), the material discharge conical portion (4) and the material discharge long cylinder (5) are designed as an integrally formed structure.