Surface grinding machine with real-time dust removal structure
By designing a planar grinder with real-time dust removal structure, using the combination of fan, rotary plate and activated carbon filter cartridge, the problem of ineffective removal of dust in the cutting fluid mist in the prior art is solved, and the protection of the operator's body and the safety of the working environment is improved.
Patent Information
- Application Number
- CN202420956359.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Existing plane grinders cannot effectively collect and filter dust from splashed cutting fluid mist, resulting in an impact on the operator's body.
A planar grinder with a real-time dust removal structure was designed. The cutting fluid mist was pumped into the fixed box through a fan. The motor drove the rotary plate to agitate the mist and water, improving the precipitation effect of the dust, and filtering it again through the activated carbon filter cartridge.
It realizes effective precipitation and filtration of dust in cutting fluid mist, prevents dust from affecting the body of the operator, and improves the safety of the working environment.
Smart Images

Figure CN222643997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of surface grinders, in particular to a surface grinder with a real-time dust removal structure. Background Art
[0002] A surface grinder is a type of grinding machine that mainly uses a grinding wheel to rotate and grind the workpiece to achieve the required flatness. According to the shape of the worktable, it can be divided into two types: rectangular worktable and circular worktable. The main parameters of a rectangular worktable surface grinder are the worktable width and length, and the main parameter of a circular worktable is the worktable diameter. According to the type of shaft, it can be divided into horizontal shaft and vertical shaft grinders.
[0003] When grinding workpieces, surface grinders often use cutting fluid to cool down and reduce dust. However, current surface grinders are unable to collect and filter the splashed cutting fluid mist during use. The cutting fluid mist contains a lot of dust, which can easily affect the operator's health.
[0004] Therefore, a surface grinder with a real-time dust removal structure is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a surface grinder with a real-time dust removal structure, aiming to improve the problem that the existing surface grinders are unable to collect and filter the splashed cutting fluid mist.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] The exhaust gas fan of the present invention is connected with the exhaust gas fan of the present invention, and the exhaust gas fan of the present invention is connected with the exhaust gas fan of the present invention.
[0008] As a further description of the above technical solution:
[0009] The detection assembly includes a water level sensor, which is fixedly connected to the left side of the fixed box. The detection end of the water level sensor observes the interior of the fixed box. A transparent plate is fixedly inlaid on the front of the fixed box. The right side of the bottom of the fixed box is connected to a valve pipe.
[0010] As a further description of the above technical solution:
[0011] A sealing ring is fixedly connected to the top of the fixed box, and the inner wall of the sealing ring contacts the surface of the activated carbon filter cartridge;
[0012] As a further description of the above technical solution:
[0013] A mouth-shaped plate is fixedly connected to the top of the activated carbon filter cartridge, and the bottom of the mouth-shaped plate contacts the top of the sealing ring;
[0014] As a further description of the above technical solution:
[0015] A support sleeve is fixedly connected to the rear side of the inner wall of the fixed box, and the bottom of the activated carbon filter cartridge is threadedly connected to the inside of the support sleeve through a connecting rod;
[0016] As a further description of the above technical solution:
[0017] The support assembly includes a positioning plate, the positioning plate is fixedly connected to the left side of the bottom of the screen drum, and the bottom of the positioning plate is fixedly connected to the inside of the fixed box;
[0018] As a further description of the above technical solution:
[0019] A rubber ring is fixedly connected to the left side of the fixing box, and the inner wall of the rubber ring contacts the surface of the fixing rod;
[0020] As a further description of the above technical solution:
[0021] The right side of the fixed box is fixedly connected with a protective net cover, and the protective net cover is sleeved on the surface of the motor.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the fan draws the cutting fluid mist into the interior of the fixed box, and then the motor drives the rotating plate to stir the mist and water to improve the dust precipitation effect. Finally, the activated carbon filter cartridge filters the mist again, achieving the advantage of convenient dust removal. The cutting fluid mist will not affect the health of the operator.
[0024] 2. In the present invention, by setting up a water level sensor, a transparent plate and a valve tube, the water level inside the fixed box can be detected, which is convenient for the user to understand the water level situation and to discharge the sewage inside the fixed box. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a surface grinder with a real-time dust removal structure proposed by the present invention;
[0026] Figure 2 This is a cross-sectional schematic diagram of a fixed box of a surface grinder with a real-time dust removal structure proposed by the present invention;
[0027] Figure 3 This is a schematic structural diagram of a screen drum of a surface grinder with a real-time dust removal structure proposed by the present invention;
[0028] Figure 4 The utility model is a cross-sectional schematic diagram of a screen drum of a surface grinder with a real-time dust removal structure.
[0029] Legend:
[0030] 1. Surface grinder base; 2. Grinding equipment; 3. Protective cover; 4. Fixed box; 5. Fan; 6. Screen drum; 7. Motor; 8. Rotating plate; 9. Fixed rod; 10. Magnet rod; 11. Activated carbon filter cartridge; 12. Water level sensor; 13. Transparent plate; 14. Valve tube; 15. Sealing ring; 16. Mouth plate; 17. Support sleeve; 18. Positioning plate; 19. Rubber ring; 20. Protective mesh cover. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1-3The utility model provides an embodiment: a surface grinder with a real-time dust removal structure, comprising a surface grinder seat 1, a grinding device 2 is provided on the front of the surface grinder seat 1, a protective cover 3 is fixedly connected to the surface of the grinding device 2, a fixed box 4 is fixedly connected to the front of the surface grinder seat 1, a sealing ring 15 is fixedly connected to the top of the fixed box 4, the inner wall of the sealing ring 15 is in contact with the surface of the activated carbon filter cartridge 11, and by providing the sealing ring 15, the gap between the fixed box 4 and the activated carbon filter cartridge 11 can be reduced to prevent air from being discharged through the gap; a mouth-shaped plate 16 is fixedly connected to the top of the activated carbon filter cartridge 11, and the bottom of the mouth-shaped plate 16 is in contact with the sealing ring 15 , and by providing a mouth-shaped plate 16, it is convenient for the user to rotate the activated carbon filter cartridge 11, thereby avoiding the phenomenon that the user cannot effectively rotate the activated carbon filter cartridge 11. The top of the fixed box 4 is fixedly connected to the fan 5, and the right side of the fixed box 4 is fixedly connected to the protective mesh cover 20. The protective mesh cover 20 is sleeved on the surface of the motor 7. By providing the protective mesh cover 20, the surface of the motor 7 can be protected to prevent foreign objects from colliding with the motor 7. The air inlet end of the fan 5 passes through the interior of the protective cover 3 through the connecting pipe, and the bottom of the right side of the inner wall of the fixed box 4 is fixedly connected with the screen drum 6. The exhaust end of the fan 5 passes through the interior of the screen drum 6 through the connecting pipe;
[0033] The bottom of the right side of the fixed box 4 is fixedly connected to the motor 7, the output end of the motor 7 passes through the interior of the sieve drum 6 and is fixedly connected to the turn plate 8, the left side of the fixed box 4 is threadedly connected to the fixing rod 9, and the left side of the fixed box 4 is fixedly connected to the rubber ring 19. The inner wall of the rubber ring 19 contacts the surface of the fixing rod 9. By providing the rubber ring 19, the friction between the fixed box 4 and the fixing rod 9 can be increased, and the stability of the fixing rod 9 is improved. The right end of the fixing rod 9 is fixedly connected to the magnet rod 10, and the right end of the magnet rod 10 extends to the interior of the sieve drum 6. An activated carbon filter cartridge 11 is fixedly installed on the top of the fixed box 4, and a support sleeve 17 is fixedly connected to the rear side of the inner wall of the fixed box 4. The bottom of the activated carbon filter cartridge 11 is threadedly connected to the inside of the support sleeve 17 through a connecting rod. By providing the support sleeve 17, the activated carbon filter cartridge 11 can be supported and limited, thereby improving the stability of the activated carbon filter cartridge 11.
[0034] Reference Figure 2-4 A detection component is provided on the left side of the fixed box 4, and the detection component includes a water level sensor 12. The water level sensor 12 is fixedly connected to the left side of the fixed box 4. The detection end of the water level sensor 12 observes the inside of the fixed box 4. A transparent plate 13 is fixedly inlaid on the front of the fixed box 4. A valve pipe 14 is connected to the right side of the bottom of the fixed box 4. By setting the water level sensor 12, the transparent plate 13 and the valve pipe 14 in coordination, the water level inside the fixed box 4 can be detected, which is convenient for users to understand the water level situation and at the same time convenient for users to discharge the sewage inside the fixed box 4.
[0035] Reference Figure 2-4 A supporting assembly is provided at the bottom of the sieve drum 6, and the supporting assembly includes a positioning plate 18. The positioning plate 18 is fixedly connected to the left side of the bottom of the sieve drum 6, and the bottom of the positioning plate 18 is fixedly connected to the inside of the fixed box 4. By providing the positioning plate 18, the sieve drum 6 can be supported, thereby avoiding the phenomenon of the sieve drum 6 being prone to shaking and improving the stability of the sieve drum 6 during use.
[0036] Working principle: The user first installs the workpiece on the top of the electromagnetic suction cup of the surface grinder seat 1, and then starts the grinding device 2. The grinding device 2 grinds the workpiece, and at the same time, the surface grinder seat 1 sprays cutting fluid to cool the workpiece. The cutting fluid contacts the grinding disk of the grinding device 2 to produce atomization, and then starts the fan 5 and the motor 7. The fan 5 draws the cutting fluid mist into the inside of the fixed box 4, and the water inside the fixed box 4 reduces the dust in the mist. The motor 7 drives the rotating plate 8 to stir the mist and water to improve the dust precipitation effect. The activated carbon filter cartridge 11 filters the mist again, thereby achieving the advantage of convenient dust removal.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A surface grinder with a real-time dust removal structure, comprising a surface grinder seat (1), characterized in that: The surface grinder seat (1) is provided with a grinding device (2) on the front side, a protective sleeve (3) is fixedly connected to the surface of the grinding device (2), a fixed box (4) is fixedly connected to the front side of the surface grinder seat (1), a fan (5) is fixedly connected to the top of the fixed box (4), an air inlet end of the fan (5) penetrates into the interior of the protective sleeve (3) through a connecting pipe, a sieve drum (6) is fixedly connected to the bottom of the right side of the inner wall of the fixed box (4), an exhaust end of the fan (5) penetrates into the interior of the sieve drum (6) through a connecting pipe, and the fixed box (4) is fixedly connected to the bottom of the inner wall of the fixed box (4). ) is fixedly connected to a motor (7) at the bottom of the right side, the output end of the motor (7) passes through the interior of the sieve cylinder (6) and is fixedly connected to a rotating plate (8), the left side of the fixed box (4) is threadedly connected to a fixing rod (9), the right end of the fixing rod (9) is fixedly connected to a magnet rod (10), the right end of the magnet rod (10) extends to the interior of the sieve cylinder (6), an activated carbon filter cartridge (11) is fixedly installed on the top of the fixed box (4), a detection assembly is arranged on the left side of the fixed box (4), and a support assembly is arranged at the bottom of the sieve cylinder (6).
2. The surface grinder with real-time dust removal structure according to claim 1, characterized in that: The detection component comprises a water level sensor (12), the water level sensor (12) is fixedly connected to the left side of the fixed box (4), the detection end of the water level sensor (12) observes the interior of the fixed box (4), a transparent plate (13) is fixedly inlaid on the front of the fixed box (4), and a valve pipe (14) is connected to the right side of the bottom of the fixed box (4).
3. The surface grinder with real-time dust removal structure according to claim 1, characterized in that: A sealing ring (15) is fixedly connected to the top of the fixed box (4), and the inner wall of the sealing ring (15) is in contact with the surface of the activated carbon filter cartridge (11).
4. The surface grinder with real-time dust removal structure according to claim 3, characterized in that: A mouth-shaped plate (16) is fixedly connected to the top of the activated carbon filter cartridge (11), and the bottom of the mouth-shaped plate (16) is in contact with the top of the sealing ring (15).
5. The surface grinder with real-time dust removal structure according to claim 1, characterized in that: A support sleeve (17) is fixedly connected to the rear side of the inner wall of the fixed box (4), and the bottom of the activated carbon filter cartridge (11) is threadedly connected to the inside of the support sleeve (17) via a connecting rod.
6. The surface grinder with real-time dust removal structure according to claim 1, characterized in that: The support assembly comprises a positioning plate (18), wherein the positioning plate (18) is fixedly connected to the left side of the bottom of the screen drum (6), and the bottom of the positioning plate (18) is fixedly connected to the inside of the fixed box (4).
7. The surface grinder with real-time dust removal structure according to claim 1, characterized in that: A rubber ring (19) is fixedly connected to the left side of the fixing box (4), and the inner wall of the rubber ring (19) is in contact with the surface of the fixing rod (9).
8. The surface grinder with real-time dust removal structure according to claim 1, characterized in that: A protective mesh cover (20) is fixedly connected to the right side of the fixed box (4), and the protective mesh cover (20) is sleeved on the surface of the motor (7).