Rust removal device for petroleum pipeline installation
By designing a rust removal device suitable for installation of oil pipelines, the problems of low efficiency and safety hazards of traditional rust removal methods are solved, and efficient rust removal and stable operation of pipes of different diameters are achieved.
Patent Information
- Application Number
- CN202421258308.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-04
AI Technical Summary
In the installation of existing oil pipelines, traditional rust removal methods are inefficient, uneven and have safety hazards, making it difficult to meet the needs of efficient and safe rust removal.
A rust removal device for oil pipeline installation is designed, including a middle fixed frame mechanism and a rust removal grinder. Through an adjustable design and stable structure, it adapts to pipes of different diameters and allows adjustment of the degree of grinding according to actual needs.
It realizes efficient rust removal of oil pipelines of different diameters, ensures the accuracy and stability of rust removal operations, reduces operation difficulty and safety hazards, and improves work efficiency and equipment service life.
Smart Images

Figure CN222644105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to rust removal of petroleum pipelines, in particular to a rust removal device for installing petroleum pipelines. Background Art
[0002] Oil pipelines are usually made of metal, and metal surfaces are susceptible to oxidation corrosion and rust when exposed to air, water vapor and other environmental factors for a long time. Rust removal can remove these rust stains and protect the material of the pipeline from further damage; the pipeline joint is the weak link of the entire pipeline system. If there is rust on the joint, it will affect the tightness and stability of the connection and may even cause leakage. Rust removal can ensure that the metal surface of the joint is clean and smooth, thereby improving the reliability of the connection. Therefore, oil pipelines need to be rust-removed when they are installed and connected.
[0003] In the oil industry, the installation and connection of pipelines are crucial links. However, since oil pipelines are usually made of metal, they are exposed to complex and changing environments for a long time, and the surface of metal pipelines is easily oxidized and corroded, resulting in rust. These rusts not only affect the aesthetics of the pipeline, but more importantly, they may have a serious impact on the connection quality and service life of the pipeline.
[0004] Traditional rust removal methods often rely on manual operation, which is not only inefficient, but also difficult to ensure the uniformity and thoroughness of rust removal. In addition, manual rust removal also has certain safety hazards and may cause physical harm to operators.
[0005] Therefore, there is an urgent need for a better rust removal device for oil pipeline installation on the market. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the defects of the above-mentioned technology and provide a rust removal device for installing a petroleum pipeline.
[0007] In order to solve the above technical problems, the technical solution provided by the utility model is a rust removal device for oil pipeline installation: comprising a central fixed frame mechanism and a rust removal grinder, the two sides of the central fixed frame mechanism are symmetrically provided with side frames, and the ends of the side frames are provided with walking wheels;
[0008] The middle fixed frame mechanism is used to fix the rust removal and grinding machine;
[0009] The central fixed frame mechanism includes a core frame, the projection of which in a top view is U-shaped; the ends of the side wings of the core frame are hingedly provided with side plates, and the ends of the side plates are fixedly connected to the ends of the other wings of the core frame.
[0010] As an improvement, the number of the running wheels provided on each side frame is two and they are symmetrically arranged.
[0011] As an improvement, a carrying handle is provided on the two side frames.
[0012] As an improvement, a guide groove is provided on the inner side of the back of the core frame, and the guide groove passes through the inner side of the back of the core frame; the core frame is fixed with a nut, and a hand bolt is provided on the nut. The hand bolt and the nut are threadedly matched, and the hand bolt passes through the back of the core frame and extends into the guide groove of the core frame.
[0013] As an improvement, the main part of the rust removal and grinding machine is located in the middle fixed frame mechanism, and a long friction strip is provided on the main part of the rust removal and grinding machine. The long friction strip passes through a guide groove body provided on the inner side of the back of the core frame, and the end of the hand bolt presses against the long friction strip provided on the rust removal and grinding machine, thereby limiting the movement of the rust removal and grinding machine.
[0014] As an improvement, the extending direction of the long friction strip and the extending direction of the rust removal and grinding machine are parallel to each other.
[0015] As an improvement, the core frame and the nut are previously fixedly connected by welding.
[0016] As an improvement, the rust removal and grinding wheel portion of the rust removal and grinding machine is located between the travel wheels provided on the two side frames.
[0017] As an improvement, the end of the side plate body and the end of the other wing of the core frame are fixedly connected by threaded connection.
[0018] The advantages of the utility model compared with the prior art are:
[0019] Wide adaptability: This device can adapt to oil pipelines of different diameters. This is due to the adjustable design between the central fixed frame mechanism and the rust removal grinder. By tightening the hand bolts and the guide groove body, the position of the rust removal grinder can be easily adjusted to adapt to pipelines of various diameters. This wide adaptability enables the device to perform excellently in different scenarios;
[0020] Flexible and reliable adjustment: The device allows stable and reliable adjustment according to actual use, such as the degree of grinding. The operator can precisely control the position of the rust removal grinder by turning the hand screw as needed, thereby achieving different degrees of grinding effect. This flexibility enables the device to meet various complex rust removal needs;
[0021] Easy operability: This device is easy to use. The placement, adjustment and startup steps are designed to be intuitive and easy to understand, and can be operated without complex training or professional skills. This simplicity greatly improves work efficiency and reduces the difficulty of operation;
[0022] Excellent stability: The device has good stability, which can ensure the accuracy and efficiency of rust removal operation. The solid design of the central fixed frame mechanism and the stable support of the travel wheels provide a good stability foundation for the entire device. During the rust removal process, the device can maintain a stable operating state to avoid vibration or deviation that affects the grinding effect. This stability not only improves the work quality, but also extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional structure diagram of a rust removal device for oil pipeline installation in the utility model. Figure 1 .
[0024] Figure 2 This is a three-dimensional structure diagram of a rust removal device for oil pipeline installation in the utility model. Figure 2 .
[0025] Figure 3 The utility model is a schematic diagram of the main structure of a rust removal device for installing a petroleum pipeline.
[0026] Figure 4 The utility model is a side structural schematic diagram of a rust removal device for installing a petroleum pipeline.
[0027] Figure 5 The utility model is a schematic diagram of the structure of a rust removal device for installing a petroleum pipeline in an upward view.
[0028] Figure 6 The utility model is a use state diagram of a rust removal device for oil pipeline installation. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0030] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0031] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0032] In the description of the embodiments of the present invention, "multiple" means at least 2.
[0033] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0034] In conjunction with the accompanying drawings, a rust removal device for installing a petroleum pipeline includes a central fixed frame mechanism 100 and a rust removal grinder 300. Side frames 201 are symmetrically arranged on both sides of the central fixed frame mechanism 100. The ends of the side frames 201 are provided with running wheels 202. The number of the running wheels 202 arranged on each side frame 201 is two and symmetrically arranged. The two side frames 201 are commonly provided with a carrying handle 203.
[0035] The middle fixed frame mechanism 100 is used to fix the rust removal and grinding machine 300;
[0036] The middle fixed frame mechanism 100 includes a core frame 101, the projection of the core frame 101 in the top view is U-shaped; the end of the side wing of the core frame 101 is hinged with a side plate 102, and the end of the side plate 102 is fixedly connected to the end of the other wing of the core frame 101;
[0037] A guide groove 103 is provided on the inner side of the back of the core frame 101, and the guide groove 103 passes through the inner side of the back of the core frame 101; a nut 104 is fixedly provided on the core frame 101, and a hand screw bolt 105 is provided on the nut 104, and the hand screw bolt 105 and the nut 104 are threadedly matched, and the hand screw bolt 105 passes through the back of the core frame 101 and extends into the guide groove 103 of the core frame 101;
[0038] The main part 301 of the rust removal and grinding machine 300 is located in the middle fixed frame mechanism 100. A long friction strip 303 is provided on the main part 301 of the rust removal and grinding machine 300. The extension direction of the long friction strip 303 and the extension direction of the rust removal and grinding machine 300 are parallel to each other. The long friction strip 303 passes through the guide groove body 103 provided on the inner side of the back of the core frame 101. The end of the hand bolt 105 abuts against the long friction strip 303 provided on the rust removal and grinding machine 300, thereby limiting the movement of the rust removal and grinding machine 300.
[0039] The rust removal and grinding wheel part 302 of the rust removal and grinding machine 300 is located between the running wheels 202 provided on the two side frames 201 .
[0040] The end of the side plate 102 and the end of the other wing of the core frame 101 are fixedly connected by threaded connection.
[0041] The core frame 101 and the nut 104 are fixedly connected by welding.
[0042] When in use, the walking wheels 202 provided on the two side frames 201 contact the outer wall of the opening of the oil pipeline, and then adjust the position of the rust removal grinder 300 so that the rust removal grinding wheel part 302 on the rust removal grinder 300 sticks to the outer wall of the opening of the oil pipeline, start the rust removal grinder 300, and the rust removal grinding wheel part 302 plays a role in removing rust from the outer wall of the opening of the oil pipeline.
[0043] Since the position of the rust removal and grinding machine 300 can be adjusted, it can adapt to oil pipelines of different diameters; since the position of the rust removal and grinding machine 300 can be adjusted, reliable and stable adjustments can be made according to actual usage conditions, such as the degree of grinding.
[0044] The advantages of this device are that it can adapt to oil pipelines of different diameters; it can be adjusted reliably and stably according to actual usage conditions, such as the degree of grinding; it is simple to use and has good stability.
[0045] The device can adapt to oil pipelines of different diameters. This is due to the adjustable design between the middle fixed frame mechanism 100 and the rust removal grinder 300. By tightening the hand bolt 105 and the guide groove body 103, the position of the rust removal grinder 300 can be easily adjusted to adapt to pipelines of various diameters.
[0046] The device allows stable and reliable adjustment according to actual use conditions, such as the degree of grinding. The operator can accurately control the position of the rust removal grinder 300 by turning the hand screw 105 as needed, thereby achieving different degrees of grinding effects. This flexibility enables the device to meet various complex rust removal needs.
[0047] The device is simple and convenient to use. The steps of placement, adjustment and startup are designed to be intuitive and easy to understand, and can be operated without complex training or professional skills. This simplicity greatly improves work efficiency and reduces the difficulty of operation. The device has good stability, which can ensure the accuracy and efficiency of rust removal operations. The sturdy design of the middle fixed frame mechanism 100 and the stable support of the walking wheel 202 provide a good stability foundation for the entire device. During the rust removal process, the device can maintain a stable operating state to avoid affecting the grinding effect due to vibration or deviation. This stability not only improves the work quality, but also extends the service life of the equipment.
[0048] Structure Description:
[0049] The device is mainly composed of a middle fixed frame mechanism 100 and a rust removal and grinding machine 300.
[0050] Middle fixed frame mechanism 100:
[0051] The main body is a U-shaped core frame 101, whose shape clearly presents a U-shaped structure when viewed from a top view.
[0052] In order to enhance the stability of the frame, the two wing ends of the core frame 101 are tightly combined with the side panels 102 by threaded connection. These side panels 102 form a bridge between the two ends of the U-shaped frame, providing necessary support and rigidity for the entire frame.
[0053] A guide groove 103 is carefully designed on the inner side of the back of the core frame 101. This groove completely runs through the back of the frame, providing a basis for subsequent adjustment functions.
[0054] The core frame 101 is fixedly provided with a nut 104, which is matched with a hand screw 105. This bolt is designed to pass through the back of the frame and go deep into the guide groove body 103 to achieve subsequent fixing and adjustment functions.
[0055] Rust removal grinding machine 300:
[0056] The main body 301 of the rust removal and grinding machine 300 is firmly placed in the middle fixed frame mechanism 100 to ensure that it has sufficient stability and support during use.
[0057] The main body 301 is equipped with a long friction strip 303, and its design direction is consistent with the overall direction of the rust removal grinder 300. This long friction strip 303 is cleverly designed to pass through the guide groove 103 of the core frame, so that its position can be accurately fixed by adjusting the hand screw 105.
[0058] The working part of the rust removal grinding machine 300, i.e. the rust removal grinding wheel part 302, is cleverly placed between the running wheels 202 of the two side frame bodies 201. This layout is not only easy to operate, but also can ensure stability and accuracy during the rust removal grinding process.
[0059] Directions:
[0060] Placement device:
[0061] The device is placed as a whole at the opening of the oil pipeline to be processed, and the running wheels 202 on the two side frames 201 are ensured to stably contact the outer wall of the pipeline, so as to provide a stable support for the device and ensure smooth movement during the grinding process.
[0062] Adjust the grinding machine position:
[0063] According to the diameter of the pipeline and the position to be polished, the position of the rust removal grinder 300 in the middle fixed frame mechanism 100 is adjusted. By loosening or tightening the hand bolt 105, the rust removal grinder 300 can be moved along the guide groove body 103 until the rust removal grinding wheel part 302 is closely attached to the outer wall of the oil pipeline.
[0064] Start the grinder:
[0065] After confirming that the rust removal grinding wheel portion 302 is closely attached to the outer wall of the pipeline, the rust removal grinding machine 300 is started. At this time, the rust removal grinding wheel portion 302 will start to rotate, and the outer wall of the oil pipeline is rust removed.
[0066] Flexible adjustment:
[0067] If it is necessary to adapt to different diameters of oil pipelines or adjust the depth of grinding, it can be conveniently achieved by screwing the hand screw bolt 105. After loosening the bolt, move the rust removal grinder 300 to a new position along the guide groove 103, and then tighten the bolt again to fix the position of the grinder. This design enables the device to flexibly adapt to pipelines of various diameters and different grinding requirements.
[0068] Operation Notes:
[0069] During operation, the operator should be kept away from the grinding area to prevent injury caused by splashing rust or debris. At the same time, the wear of the rust removal grinding wheel 302 should be checked regularly, and the seriously worn parts should be replaced in time to ensure the grinding effect and operation safety.
[0070] Wide adaptability: The device can adapt to oil pipelines of different diameters. This is due to the adjustable design between the middle fixed frame mechanism 100 and the rust removal grinder 300. By tightening the hand bolt 105 and the guide groove body 103, the position of the rust removal grinder 300 can be easily adjusted to adapt to pipelines of various diameters. This wide adaptability enables the device to perform excellently in different scenarios.
[0071] Flexible and reliable adjustment: The device allows stable and reliable adjustment according to actual use, such as the degree of grinding. The operator can precisely control the position of the rust removal grinder 300 by turning the hand screw 105 as needed, thereby achieving different degrees of grinding effect. This flexibility enables the device to meet various complex rust removal needs.
[0072] Easy operation: This device is easy to use. The placement, adjustment and startup steps are designed to be intuitive and easy to understand, and can be operated without complex training or professional skills. This simplicity greatly improves work efficiency and reduces the difficulty of operation.
[0073] Excellent stability: The device has good stability, which can ensure the accuracy and efficiency of the rust removal operation. The solid design of the central fixed frame mechanism 100 and the stable support of the running wheels 202 provide a good stability foundation for the entire device. During the rust removal process, the device can maintain a stable operating state to avoid vibration or deviation affecting the grinding effect. This stability not only improves the work quality, but also extends the service life of the equipment.
[0074] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A rust removal device for oil pipeline installation, characterized in that: It comprises a central fixed frame mechanism (100) and a rust removal and grinding machine (300), wherein the central fixed frame mechanism (100) is symmetrically provided with side frames (201) on both sides, and the ends of the side frames (201) are provided with walking wheels (202); The middle fixed frame mechanism (100) is used to fix the rust removal and grinding machine (300); The middle fixed frame mechanism (100) comprises a core frame (101), the projection of the core frame (101) in a top view presenting a U shape; the ends of the side wing portions of the core frame (101) are hingedly provided with side plates (102), and the ends of the side plates (102) are fixedly connected to the ends of the other wing portions of the core frame (101).
2. A rust removal device for oil pipeline installation according to claim 1, characterized in that: The number of the running wheels (202) provided on each side frame (201) is two and they are symmetrically arranged.
3. A rust removal device for oil pipeline installation according to claim 2, characterized in that: The two side frames (201) are provided with a carrying handle (203) in common.
4. The rust removal device for oil pipeline installation according to claim 1, characterized in that: A guide groove (103) is provided on the inner side of the back of the core frame (101), and the guide groove (103) passes through the inner side of the back of the core frame (101); a nut (104) is fixedly provided on the core frame (101), and a hand bolt (105) is provided on the nut (104), and the hand bolt (105) and the nut (104) are threadedly matched, and the hand bolt (105) passes through the back of the core frame (101) and extends into the guide groove (103) of the core frame (101).
5. A rust removal device for oil pipeline installation according to claim 4, characterized in that: The main body (301) of the rust removal and grinding machine (300) is located in the middle fixed frame mechanism (100); a long friction strip (303) is provided on the main body (301) of the rust removal and grinding machine (300); the long friction strip (303) passes through a guide groove (103) provided on the inner side of the back of the core frame (101); the end of the hand screw (105) abuts against the long friction strip (303) provided on the rust removal and grinding machine (300), thereby limiting the movement of the rust removal and grinding machine (300).
6. A rust removal device for oil pipeline installation according to claim 5, characterized in that: The extending direction of the long friction strip (303) and the extending direction of the rust removal and grinding machine (300) are parallel to each other.
7. A rust removal device for oil pipeline installation according to claim 6, characterized in that: The core frame (101) and the nut (104) are previously fixedly connected by welding.
8. The rust removal device for installing a petroleum pipeline according to claim 3, characterized in that: The rust removal and grinding wheel part (302) of the rust removal and grinding machine (300) is located between the running wheels (202) provided on the two side frames (201).
9. A rust removal device for oil pipeline installation according to claim 8, characterized in that: The end of the side plate (102) and the end of the other wing of the core frame (101) are fixedly connected by means of threaded connection.