Rolling equipment for PVC floor

By designing a PVC floor rolling equipment that includes hydraulic rods to adjust the pitch of the calender rollers, the excessive deformation of the PVC floor caused by excessive thickness compression in the calendering process is solved, and more stable product quality and consistency are achieved.

CN222645160UActive Publication Date: 2025-03-21CHANGZHOU ZHENGKANG CHEM CO LTD
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Patent Information

Application Number
CN202421418145.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-21
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing PVC flooring may cause excessive deformation of the floor due to excessive thickness compression in the calendering process, affecting installation and use, and the product quality is unstable, making it difficult to ensure consistency and standardization.

Method used

A rolling equipment for PVC floors is designed, including a housing, a calendered component and a coating component. The spacing of the calender rollers is adjusted by the hydraulic rod to gradually reach the required size, avoiding excessive compression at one time.

Benefits of technology

It effectively reduces the thickness shrinkage of PVC material plate during the calendering process, avoids excessive deformation, improves the quality of floor installation and use, and ensures product consistency and standardization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PVC (polyvinyl chloride) floor processing, in particular to PVC floor rolling equipment which comprises a shell, PVC floors with rolling penetrate through the two ends of the outer wall of the shell, a rolling part for rolling the PVC floors is arranged on the left side in the shell, a film covering part for covering the PVC floors with films is arranged on the right side in the shell, and the PVC floors are arranged in the shell. According to the utility model, the distance between the upper and lower calendering rollers a can be adjusted through the arranged hydraulic rod, so that the thickness of a PVC (Polyvinyl Chloride) material plate gradually reaches the required size during calendering instead of meeting the size requirement at one time, thereby reducing the shrinkage size of the thickness during calendering each time; the influence on the installation and use of the floor caused by excessive deformation of the material plate in the calendering process due to excessive compression thickness is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC floor processing, in particular to a rolling device for PVC floor. Background Art

[0002] PVC flooring, full name polyvinyl chloride flooring, is a flooring product made of polyvinyl chloride (PVC) resin as the main raw material. Existing PVC floors are mostly processed by rolling equipment, and rolling is divided into extrusion, calendaring, printing, coating, cooling and cutting processes;

[0003] When the existing PVC floor is subjected to the calendering process, the existing calendering equipment mostly directly calenders the extruded PVC raw materials to the required thickness. This causes some PVC raw material boards with larger thickness to be compressed too high, which may cause excessive deformation of the floor during the calendering process, causing the shape of the floor to lose the original design requirements, affecting the installation and use of the floor, and also causing the quality of the floor products to be unstable, making it difficult to ensure the consistency and standardization of each batch of products. Therefore, there are still certain shortcomings.

[0004] In summary, it is necessary to invent a rolling device for PVC floors. Utility Model Content

[0005] To this end, the utility model provides a rolling device for PVC flooring to solve the problem that the existing calendering equipment directly calenders the extruded PVC raw materials to the required thickness, which causes some PVC raw material boards with larger thickness to be compressed too high, which may cause excessive deformation of the flooring during the calendering process.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rolling device for PVC floor, comprising a shell, and PVC floor with rolling is penetrated at both ends of the outer wall of the shell, a calendering component for calendering the PVC floor is arranged on the left side of the interior of the shell, and a coating component for coating the PVC floor is arranged on the right side of the interior of the shell.

[0007] Preferably, the calendering component includes a calendering table, and the number of the calendering tables is two, and the two calendering tables are respectively arranged on the upper and lower sides of the PVC floor, and the two ends of the outer wall on the opposite side of the calendering table are fixedly connected to the upper and lower sides of the inner wall of the shell through a fixing frame.

[0008] Preferably, a movable groove is opened on the outer wall of the rolling table on the opposite side, a hydraulic rod is fixed to the inner wall on the opposite side of the movable groove, a mounting frame is fixed to the output end of the hydraulic rod, and the outer wall of the mounting frame is slidably connected to the inner wall of the movable groove.

[0009] Preferably, the end of the mounting frame away from the hydraulic rod is fixed with a calendering roller a for calendering the PVC floor, and the distance between two adjacent calendering rollers a above and below is gradually reduced.

[0010] Preferably, a glue storage box is installed at the center of the top end of the outer wall of the shell, and a glue delivery pipe is installed at the upper and lower ends of the inner wall of the shell and at positions corresponding to the glue storage box. The liquid outlet end of the glue storage box is connected to the opposite end of the glue delivery pipe through a pipeline.

[0011] Preferably, the upper and lower ends of the rubber delivery pipe on opposite sides of the PVC floor are fixedly connected to hollow seats, and the opposite ends of the two hollow seats are fixedly connected to glue spray heads.

[0012] Preferably, the coating component includes a film roller, and the two film rollers are fixed on the right side of the upper and lower ends of the outer wall of the shell. A guide roller a is installed at the upper and lower ends of the outer wall of the shell and on the left side of the film roller, and a guide roller b is installed at the front and rear ends of the inner wall of the shell and on the opposite end to the right side of the guide roller a.

[0013] Preferably, three groups of calendering rollers b are arranged at the front and rear ends of the inner wall of the shell and above the PVC floor. The outer wall of the film roller is wrapped with a coating. The end of the coating away from the film roller is wrapped around the guide roller a and the guide roller b and then bonded to the upper and lower ends of the outer wall of the PVC floor. The opposite end of the calendering roller b abuts against the outer wall of the coating.

[0014] The beneficial effects of the utility model are:

[0015] In the utility model, the distance between the upper and lower calendering rollers a can be adjusted by a hydraulic rod, so that the thickness of the PVC sheet gradually reaches the required size during calendering, rather than reaching the required size at one time. In this way, the shrinkage size of the thickness during each calendering can be reduced, and excessive deformation of the sheet during the calendering process due to excessive compression thickness can be avoided, thereby affecting the installation and use of the floor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the external structure of the utility model in the front view direction;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the front view direction;

[0018] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the hollow seat of the utility model.

[0020] In the figure: 100, shell; 200, calendering table; 210, fixed frame; 220, movable groove; 230, hydraulic rod; 240, mounting frame; 241, calendering roller a; 300, glue storage box; 310, glue delivery hose; 320, hollow seat; 321, glue spray head; 400, film roller; 410, guide roller a; 420, guide roller b; 430, calendering roller b. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0022] See attached Figure 1-4 The utility model provides a PVC floor rolling device, including a shell 100, and the two ends of the outer wall of the shell 100 are penetrated with a PVC floor with a roller, and the inner left side of the shell 100 is provided with a calendering component for calendering the PVC floor, and the calendering component includes a calendering platform 200, and the number of the calendering platforms 200 is two, and the two calendering platforms 200 are respectively arranged on the upper and lower sides of the PVC floor, and the calendering platform 200 is set to calender the PVC material plate through a calendering roller a241, and the two ends of the outer wall on the opposite side of the calendering platform 200 are fixedly connected to the upper and lower sides of the inner wall of the shell 100 through a fixing frame 210, and the fixing frame 210 is set to fix the calendering platform 200, and the outer wall on the opposite side of the calendering platform 200 is provided with a movable groove 220, and the inner wall on the opposite side of the movable groove 220 is fixed with a hydraulic Rod 230, the output end of the hydraulic rod 230 is fixed with a mounting frame 240, the outer wall of the mounting frame 240 is slidably connected to the inner wall of the movable groove 220, and the end of the mounting frame 240 away from the hydraulic rod 230 is fixed with a calendering roller a241 for calendering the PVC floor, and the distance between the upper and lower adjacent calendering rollers a241 gradually decreases. Specifically, the hydraulic rod 230 can pull the mounting frame 240 to slide up and down in the movable groove 220 through the output shaft, so that the extension length of the calendering roller a241 can be adjusted, and the personnel can control the spacing between the upper and lower calendering rollers a241 according to the needs, so that when the PVC material sheet passes through the calendering roller a241, the calendering rollers a241 with different spacings can calender the PVC material sheet, so that the thickness of the PVC material sheet gradually shrinks, thereby ensuring its product quality;

[0023] A glue storage box 300 is installed at the center of the top of the outer wall of the shell 100. The glue storage box 300 is set to store glue liquid. Glue delivery pipes 310 are installed at the upper and lower ends of the inner wall of the shell 100 and at positions corresponding to the glue storage box 300. The liquid outlet of the glue storage box 300 is connected to the opposite end of the glue delivery pipe 310 through a pipeline, and the front end of the outer wall of the glue storage box 300 is connected to the glue delivery pipe 310 at the bottom through a liquid separation hose. The opposite side of the glue delivery pipe 310 and the upper and lower ends located at the PVC floor are fixedly connected with hollow seats 320, and the opposite ends of the two hollow seats 320 are fixedly connected with glue spray heads 321. The glue storage box 300 can transport glue to the hollow seats 320 through the built-in pump body through the glue delivery pipe 310, and the hollow seats 320 will spray glue on the upper and lower sides of the outer wall of the PVC material board through the connected glue spray heads 321, so as to facilitate the subsequent lamination and bonding of the PVC material board;

[0024] A coating component for coating the PVC floor is provided on the right side of the interior of the shell 100, and the coating component includes a film roller 400. Two film rollers 400 are fixed on the right side of the upper and lower ends of the outer wall of the shell 100. A guide roller a410 is installed at the upper and lower ends of the outer wall of the shell 100 and on the left side of the film roller 400. A guide roller b420 is installed at the front and rear ends of the inner wall of the shell 100 and on the opposite end to the right side of the guide roller a410. The guide rollers a410 and b420 are provided to transport the conveyed coating so that the coating can be bonded to the PVC material board. The guide roller a410 is connected to the outer wall of the shell 100 through a bearing frame, and the side end of the guide roller a410 can be installed when necessary. A driving motor is used to ensure the normal conveying of the coating, and the end of the guide roller b420 is rotatably connected to the inner wall of the shell 100 through a rotating shaft. Three groups of calender rollers b430 are arranged at the front and rear ends of the inner wall of the shell 100 and above the PVC floor. The outer wall of the film roller 400 is wound with the coating, and the end of the coating away from the film roller 400 is wound around the guide roller a410 and the guide roller b420 and then bonded to the upper and lower ends of the outer wall of the PVC floor. The opposite end of the calender roller b430 abuts against the outer wall of the coating. Specifically, in the three groups of calender rollers b430, the distance between the upper and lower calender rollers b430 of each group will gradually decrease, thereby ensuring that the PVC material sheet and the coating can be stably bonded together after passing through the calender rollers b430.

[0025] The use process of the utility model is as follows: first, the personnel can determine the thickness of the PVC sheet extruded by the extruder, and then control the hydraulic rod 230 to make the mounting frame 240 drive the calendering roller a241 to move, so that the spacing between the upper and lower calendering rollers a241 of each group can be adjusted, and the distance between the upper and lower calendering rollers a241 is gradually reduced from left to right until the required thickness of the PVC sheet is reached, and then the personnel can let the PVC sheet extruded by the extruder enter from the feed port on the left side of the shell 100, and the set calendering roller a241 will calender the PVC sheet in turn, so that the PVC sheet is After passing through the calendering roller a241, the thickness reaches the required level, and then the glue storage box 300 can use the built-in pump body to transport the glue through the glue pipe 310 to the hollow seat 320, and the hollow seat 320 will spray the glue on the upper and lower sides of the outer wall of the PVC material board through the connected glue spray head 321, and then the film roller 400 will release the coating, and the guide roller a410 and the guide roller b420 can make the coating stick to the upper and lower sides of the PVC material board, and then the calendering roller b430 will press and fix the coating and the PVC material board. After the fixing is completed, the PVC material board and the coating can be fixed by a drying box or a UV curing device.

[0026] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.

Claims

1. A PVC floor rolling device, comprising a housing (100), wherein both ends of the outer wall of the housing (100) are penetrated by PVC floors with rolling strips, characterized in that: A calendering component for calendering the PVC floor is arranged on the left side inside the shell (100), and a coating component for coating the PVC floor is arranged on the right side inside the shell (100).

2. The rolling device for PVC floor according to claim 1, characterized in that: The calendering component comprises a calendering table (200), and the number of the calendering tables (200) is two. The two calendering tables (200) are respectively arranged on the upper and lower sides of the PVC floor, and the two ends of the outer wall on the opposite side of the calendering table (200) are fixedly connected to the upper and lower sides of the inner wall of the shell (100) through a fixing frame (210).

3. The rolling device for PVC floor according to claim 2, characterized in that: The outer wall of the rolling platform (200) on the opposite side is provided with a movable groove (220), the inner wall on the opposite side of the movable groove (220) is fixed with a hydraulic rod (230), the output end of the hydraulic rod (230) is fixed with a mounting frame (240), and the outer wall of the mounting frame (240) is slidably connected to the inner wall of the movable groove (220).

4. The rolling device for PVC floor according to claim 3, characterized in that: A calendering roller a (241) for calendering the PVC floor is fixed to one end of the mounting frame (240) away from the hydraulic rod (230), and the distance between two adjacent calendering rollers a (241) is gradually reduced.

5. The rolling device for PVC floor according to claim 1, characterized in that: A glue storage box (300) is installed at the center of the top end of the outer wall of the shell (100), and a glue delivery pipe (310) is installed at the upper and lower ends of the inner wall of the shell (100) and at positions corresponding to the glue storage box (300), and the liquid outlet end of the glue storage box (300) is connected to the opposite end of the glue delivery pipe (310) through a pipeline.

6. The rolling device for PVC floor according to claim 5, characterized in that: The upper and lower ends of the opposite side of the rubber delivery pipe (310) located at the PVC floor are both fixedly connected to a hollow seat (320), and the opposite ends of the two hollow seats (320) are both fixedly connected to a glue spraying head (321).

7. The rolling device for PVC floor according to claim 1, characterized in that: The coating component comprises a film roller (400), and the two film rollers (400) are fixed on the right side of the upper and lower ends of the outer wall of the shell (100); a guide roller a (410) is installed at the upper and lower ends of the outer wall of the shell (100) and on the left side of the film roller (400); and a guide roller b (420) is installed at the front and rear ends of the inner wall of the shell (100) and on the opposite end to the right side of the guide roller a (410).

8. The rolling device for PVC floor according to claim 7, characterized in that: Three groups of calendering rollers b (430) are arranged at the front and rear ends of the inner wall of the shell (100) and above the PVC floor. The outer wall of the film roller (400) is wound with a coating. The end of the coating away from the film roller (400) is wound around the guide roller a (410) and the guide roller b (420) and then adhered to the upper and lower ends of the outer wall of the PVC floor. The opposite end of the calendering roller b (430) abuts against the outer wall of the coating.