Cache lifting mechanism and automatic film tearing equipment for light guide plate
By designing a cache lifting mechanism, the combination of the translation module and the lifting module can realize automatic loading and transfer of light guide plates, solving the problem that existing equipment requires multiple staff to load, reducing labor costs and improving production efficiency.
Patent Information
- Application Number
- CN202420394331.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing automatic film tearing equipment for light guide plates requires multiple staff to load the material, resulting in high labor costs.
A buffer lifting mechanism is designed. Through the cooperation of the translation module and the lifting module, the automatic loading and transfer of the light guide plate is realized, reducing the demand for manual feeding.
The automatic feeding of the light guide plate automatic film tearing equipment is realized, reducing labor costs and improving production efficiency.
Smart Images

Figure CN222646465U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic production of display modules, in particular to a buffer lifting mechanism and automatic film-tearing equipment for light guide plates. Background Art
[0002] After producing the light guide plates, some manufacturers will place an isolation film between the two light guide plates to isolate and identify the existence of the two light guide plates. At the same time, a protective film will be pasted on one side of any light guide plate to protect the surface of the light guide plate from contamination, scratches or other damage, so as to ensure the optical performance and surface quality before the light guide plate is assembled to the display module.
[0003] In the existing automatic film tearing equipment for light guide plates, the loading method mostly adopts a robotic arm cooperating with a loading mechanism to load the light guide plates. The stacked light guide plate materials are placed on the loading mechanism, and then the robotic arm grabs a light guide plate for the subsequent film tearing process. After the robotic arm grabs the first pile of light guide plate materials, a staff member is required to wait by the side so that the second pile of light guide plate materials can be placed as soon as possible. Therefore, when multiple film tearing machines are running at the same time, multiple staff members are required to load the materials, resulting in high labor costs. Utility Model Content
[0004] The main purpose of the utility model is to provide a light guide plate automatic film tearing device, aiming to reduce labor costs through a buffer lifting mechanism.
[0005] To achieve the above purpose, the cache lifting mechanism proposed by the utility model includes:
[0006] The machine platform is provided with a mounting cavity and a feed port 10a connected to the mounting cavity;
[0007] a cache mechanism, the cache mechanism is arranged in the installation cavity, the cache mechanism comprises a translation module and a first bracket arranged in the installation cavity, the first bracket is slidably connected to the translation module, and the first bracket can move on the translation module; and
[0008] A feeding mechanism, the feeding mechanism comprising a lifting module and a second supporting arm arranged in the installation cavity, the lifting module is located at one end of the translation module, the second supporting arm is slidably connected to the lifting module, and the second supporting arm can move on the lifting module;
[0009] The cache lifting mechanism has an initial feeding state and a material transfer state. In the initial feeding state, the position height of the second support arm is lower than the position height of the first support arm; in the material transfer state, the light guide plate on the first support arm moves to the top of the second support arm through the translation module, and the second support arm passes through the first support arm through the lifting module to transfer the light guide plate to the feeding port 10a.
[0010] In one embodiment of the utility model, a translation guide rail is provided on the translation module, and a movable gap is formed between the translation guide rail and the translation module; the first support arm includes a connecting part and a fork arm group, the fork arm group is connected to the connecting part, and the connecting part can be inserted into the movable gap.
[0011] The utility model also proposes an automatic film-tearing device for a light guide plate, which includes a fixed frame, a cache lifting mechanism, a mold-taking mechanism and a film-tearing mechanism; the machine platform is connected to the fixed frame, the mold-taking mechanism is movably arranged on the fixed frame, the mold-taking mechanism is provided with a first vacuum suction cup and a clamping part, the first vacuum suction cup is used to adsorb the light guide plate located at the feed port 10a, and the clamping part can clamp the isolation film located on the back of the light guide plate; the film-tearing mechanism includes a film-tearing robot movably arranged on the fixed frame to tear off the protective film on the front side of the light guide plate.
[0012] In one embodiment of the present invention, the mold taking mechanism comprises:
[0013] A light guide plate transfer mechanism, the light guide plate transfer mechanism comprising a first transfer module movably arranged on the fixed frame and a first vacuum suction cup arranged on the first transfer module; and
[0014] The isolation film clamping mechanism comprises a second transfer module movably arranged on the fixed frame and a clamping part arranged on the second transfer module, and the clamping part can clamp the isolation film.
[0015] In one embodiment of the utility model, the mold taking mechanism also includes a film fixing component, and the film fixing component includes a material distribution structure and a film fixing structure movably arranged on the periphery of the feed port 10a; the material distribution structure and the film fixing structure can both approach or move away from the light guide plate synchronously, the material distribution structure can abut against the light guide plate, and the film fixing structure can clamp and fix the isolation film.
[0016] In one embodiment of the utility model, the automatic light guide plate film tearing device further includes a deviation correction mechanism, and the deviation correction mechanism includes:
[0017] a third transfer module, the third transfer module being arranged on the fixed frame, the third transfer module being provided with a light guide plate carrying plate movable on the third transfer module, the light guide plate carrying plate being capable of placing the light guide plate on the first vacuum suction cup; and
[0018] A deflection correcting member is movably arranged on the fixed frame and is disposed close to the light guide plate bearing plate. The deflection correcting member can abut against the light guide plate to adjust the position of the light guide plate.
[0019] In one embodiment of the present invention, the film tearing mechanism comprises:
[0020] A film-tearing robot, the film-tearing robot is movably arranged on the fixed frame, and the film-tearing robot is provided with a clamping hand; and
[0021] A film tearing sticker assembly, wherein the film tearing sticker assembly has a film tearing sticker material tray, and the film tearing sticker material tray is used to place the film tearing sticker;
[0022] When the light guide plate carrier plate reaches the end of the third transfer module away from the deviation-correcting component, the tear-off sticker on the clamping hand adheres to the protective film on the front side of the light guide plate.
[0023] In one embodiment of the present utility model, the automatic light guide plate film tearing device further includes a module installation component, and the module installation component includes:
[0024] A light guide plate assembly robot, the light guide plate assembly robot is movably arranged on the fixed frame, and the light guide plate assembly robot has a second vacuum suction cup; and
[0025] A display module conveying bed, the display module conveying bed is connected to the fixed frame, and a mounting panel for placing the display module is provided on the display module conveying bed;
[0026] The light guide plate assembly robot can absorb the light guide plate with the protective film torn off to the display module.
[0027] In one embodiment of the utility model, the display module conveyor bed is provided with a first guide limit mechanism and a second guide limit mechanism;
[0028] The first guide and limit mechanism comprises a plurality of limit wheels evenly distributed along the conveying direction of the display module conveying bed and arranged on both sides, and the first guide and limit mechanism abuts against the installation panel;
[0029] The second guide and limit mechanism is movably disposed on the display module conveying bed, and the second guide and limit mechanism can abut against and limit the installation panel.
[0030] In one embodiment of the present invention, the automatic light guide plate film tearing device further comprises a visual positioning camera, which is disposed on the fixed frame and is used to locate the position of the light guide plate installed on the display module.
[0031] In the technical scheme of the present utility model, the machine platform of the cache lifting mechanism forms an installation cavity and a feeding port 10a connected to the installation cavity, the cache mechanism and the feeding mechanism are both arranged in the installation cavity, and the stacked light guide plate materials can be placed on the first support arm and the second support arm. When it is necessary to load the light guide plate tearing machine, the staff first places the first pile of materials on the first support arm, and then moves it to the feeding mechanism through the translation module. At this time, the second support arm is above the first support arm, and then the lifting module is started, the second support arm rises, and the first pile of materials is transferred to the second support arm to the feeding port 10a; after the material conversion is completed, the first support arm returns to the original material change position, and the second loading is carried out and moved to a position close to the feeding mechanism. At this time, the first pile of materials is temporarily in the feeding state. After the feeding of the first pile of materials is completed, the height of the second support arm drops to the bottom of the first support arm, and the first support arm moves to the top of the second support arm for feeding. Therefore, when facing multiple light guide plate tearing machines equipped with cache lifting mechanisms, the configuration of feeding personnel can be reduced, thereby reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0033] Figure 1 A three-dimensional structural diagram of an embodiment of the cache lifting mechanism provided by the utility model;
[0034] Figure 2 A three-dimensional structural schematic diagram of an embodiment of the light guide plate automatic film-tearing device provided by the utility model;
[0035] Figure 3 A three-dimensional structural side view of another embodiment of the automatic light guide plate film-tearing device provided by the utility model;
[0036] Figure 4 A top view of the three-dimensional structure of another embodiment of the automatic film-tearing device for light guide plates provided by the utility model;
[0037] Figure 5 for Figure 4 Enlarged view of point A in the middle;
[0038] Figure 6 A three-dimensional structural schematic diagram of an embodiment of the isolation film clamping mechanism provided by the utility model;
[0039] Figure 7A three-dimensional structural schematic diagram of an embodiment of the light guide plate transfer mechanism provided by the utility model;
[0040] Figure 8 A three-dimensional structural diagram of an embodiment of the deviation correction mechanism provided by the utility model;
[0041] Fig. 9 It is a three-dimensional structural schematic diagram of an embodiment of the display module conveyor bed provided by the utility model.
[0042] Description of Figure Numbers:
[0043]
[0044]
[0045] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0047] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0048] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0049] To achieve the above purpose, Figure 1 and Figure 5 As shown, the cache lifting mechanism 100 proposed by the utility model includes:
[0050] The machine platform is provided with a mounting cavity and a feeding port 10a connected to the mounting cavity;
[0051] A cache mechanism 10, which is disposed in the installation cavity. The cache mechanism 10 includes a translation module 11 and a first bracket 12 disposed in the installation cavity. The first bracket 12 is slidably connected to the translation module 11, and the first bracket 12 can move on the translation module 11; and
[0052] The feeding mechanism 13 includes a lifting module 14 and a second supporting arm 15 arranged in the installation cavity. The lifting module 14 is located at one end of the translation module 11. The second supporting arm 15 is slidably connected to the lifting module 14. The second supporting arm 15 can move on the lifting module 14.
[0053] The cache lifting mechanism 100 has an initial feeding state and a material transfer state. In the initial feeding state, the position height of the second support arm 15 is lower than the position height of the first support arm 12; in the material transfer state, the light guide plate on the first support arm 12 moves to the top of the second support arm 15 through the translation module 11, and the second support arm 15 passes through the first support arm 12 through the lifting module 14 to transfer the light guide plate to the feeding port 10a.
[0054] In the technical solution of the utility model, the machine platform of the cache lifting mechanism 100 forms an installation cavity and a feeding port 10a connected to the installation cavity. The cache mechanism 10 and the feeding mechanism 13 are both arranged in the installation cavity. The stacked light guide plate materials can be placed on the first support arm 12 and the second support arm 15. When it is necessary to load the light guide plate tearing machine, the staff first places the first pile of light guide plate materials on the first support arm 12, and then moves it to the feeding mechanism 13 through the translation module 11. At this time, the second support arm 15 is above the first support arm 12, and then the lifting module 14 is started, the second support arm 15 rises, and the first pile of light guide plate materials is placed on the first support arm 12. The light guide plate material is transferred to the second support arm 15 to the feeding port 10a; after the material conversion is completed, the first support arm 12 returns to the original material change position, carries out the second loading and moves to a position close to the feeding mechanism 13. At this time, the first pile of light guide plate materials is temporarily in the feeding state. After the feeding of the first pile of light guide plate materials is completed, the height of the second support arm 15 drops to the bottom of the first support arm 12, and the first support arm 12 moves to the top of the second support arm 15 for feeding. Therefore, when facing multiple light guide plate tearing machines equipped with a cache lifting mechanism 100, the configuration of feeding personnel can be reduced, thereby reducing labor costs.
[0055] In this embodiment, the machine can be used as a separate basic frame to fix the cache mechanism 10 and the feeding mechanism 13, and can also be a part of the fixed frame 200 of the light guide plate tearing machine; the machine encloses an installation cavity that can accommodate the cache mechanism 10 and the feeding mechanism 13 and a feeding port 10a connected to the installation cavity. The term "feeding port 10a" can refer to the end point of the light guide plate material on the second support arm 15, or it can be the starting point of the tearing process of the light guide plate tearing machine, and is not limited here; when the light guide plate tearing machine needs to be loaded, the position of the machine corresponding to the first support arm 12 is opened to place the light guide plate material.
[0056] The cache mechanism 10 is fixedly arranged in the installation cavity. The cache mechanism 10 includes a translation module 11 and a first bracket 12. In this embodiment, in order to save the occupied area of the cache lifting mechanism 100, the translation module 11 is arranged close to the machine platform. The first bracket 12 that can move along the translation module 11 is arranged on the translation module 11. The first bracket 12 includes two spaced fork arm structures. The translation module 11 includes a frame structure, moving parts, a transmission system, etc., wherein the frame structure is usually made of aluminum alloy material, has sufficient strength and rigidity to support the cache mechanism 10, and provides a fixing and support for the moving parts. Structural basis; the moving part can be a guide rail structure or a linear guide rail structure or a slider structure for the movement of the first support arm 12, which is a part or workpiece used to support and guide the movement of the first support arm 12, and is not limited here; the transmission system can be a drive motor or a cylinder drive, which is not limited here. In this embodiment, the motor drive method is preferred. The translation drive motor 101 is controlled by the control system of the light guide plate tearing machine composed of a PLC, a touch screen and a host computer, and parameters are set to control the time and position of the feeding and retreating of the first support arm 12, so as to realize subsequent automatic feeding.
[0057] The feeding mechanism 13 includes a lifting module 14 and a second support arm 15 arranged in the installation cavity. In order to save the occupied area of the cache lifting mechanism 100, the feeding mechanism 13 is located at one end of the translation module 11. At the same time, there is a space between the lifting module 14 and the cache mechanism 10 for the first support arm 12 and the second support arm 15 to move. The lifting module 14 includes a mounting frame, a lifting drive motor 131 arranged on the mounting frame and capable of driving the second support arm 15, and a guide rail arranged on the mounting frame. The lifting drive motor 131 of the feeding mechanism 13 is controlled by the control system of the light guide plate tearing machine. The second support arm 15 includes two spaced fork arm structures. The second support arm 15 is controlled by the lifting drive motor 131 to move up and down on the guide rail. Furthermore, the spacing distance between the two fork arm structures of the second support arm 15 is greater than the spacing distance between the two fork arm structures of the first support arm 12, so that when material conversion is performed, the second support arm 15 is on the outside of the first support arm 12, so that the two force-bearing positions carrying the light guide plate material are equally spaced, thereby improving the stability of the material on the second support arm 15 when it rises.
[0058] When the cache lifting mechanism 100 is feeding, it is in an initial feeding state at the beginning. In the initial feeding state, the position height of the second support arm 15 is lower than the position height of the first support arm 12, so that when the material is converted, the light guide plate material can be transferred from the first support arm 12 to the second support arm 15; subsequently entering the material transfer state, the second support arm 15 rises under the drive of the lifting drive motor 131 to drive the light guide plate material to the feeding port 10a, and when the material is fed, the first support arm 12 can retreat to the starting position, carry out the second loading and move on the translation module 11 to a position close to the feeding mechanism 13 to wait for the second support arm 15 to drop to the lowest point, and quickly carry out the second feeding.
[0059] In one embodiment of the present invention, Figure 1 As shown, a translation guide rail 111 is provided on the translation module 11, and a movable gap 16a is formed between the translation guide rail 111 and the translation module 11; the first support arm 12 includes a connecting portion 17 and a fork arm group 18, the fork arm group 18 is connected to the connecting portion 17, and the connecting portion 17 can be inserted into the movable gap 16a.
[0060] In this embodiment, a translation guide rail 111 is provided on the translation module 11, and a movable gap 16a is formed between the translation guide rail 111 and the translation module 11; the first support arm 12 includes a connecting portion 17 and a fork arm group 18 detachably connected to the connecting portion 17, the fork arm group 18 is composed of two parallel fork arms, and the fork arms can be installed on the connecting portion 17 by screwing or by snapping, so as to achieve the replacement of damaged fork arms; the connecting portion 17 can be inserted in the movable gap 16a, and the movement on the translation guide rail 111 is achieved through the control of the translation drive motor 101.
[0061] The utility model also provides a light guide plate automatic film tearing device 1000, such as Figures 2 to 9 As shown, the automatic light guide plate film tearing equipment 1000 includes a fixed frame 200, a cache lifting mechanism 100, a mold taking mechanism 300 and a film tearing mechanism 400; the machine is connected to the fixed frame 200, the mold taking mechanism 300 is movably arranged on the fixed frame 200, and the mold taking mechanism 300 is provided with a first vacuum suction cup 33 and a clamping part 36, the first vacuum suction cup 33 is used to adsorb the light guide plate located at the feed port 10a, and the clamping part 36 can clamp the isolation film located on the back of the light guide plate; the film tearing mechanism 400 includes a film tearing robot movably arranged on the fixed frame 200 to tear off the protective film on the front side of the light guide plate.
[0062] In the present embodiment, the automatic film-tearing device 1000 for light guide plates comprises a fixed frame 200 and a cache lifting mechanism 100, a mold-taking mechanism 300 and a film-tearing mechanism 400 arranged on the fixed frame 200. The light guide plates are fed by the cache lifting mechanism 100, the mold-taking mechanism 300 takes away the isolation film, and the film-tearing mechanism 400 tears off the protective film, thereby realizing a fully automated film-tearing process. Among them, the feed port 10a of the cache lifting mechanism 100 is located on the fixed frame 200, and is also the starting position of the process of taking away the isolation film. First of all, it needs to be explained that the front side of the light guide plate located at the top layer is a protective film attached to the surface of the light guide plate, and the back side is an isolation film without adhesion, and the isolation film is located between the two light guide plates for distinguishing and isolating. When the light guide plate reaches the feed port 10a, it first passes through the first true film of the mold-taking mechanism 300. The empty suction cup 33 takes away the top layer of the light guide plate, and the film-tearing robot of the film-tearing mechanism 400 tears off the protective film on the front side. At this time, the isolation film is completely exposed on the surface of the second layer of the light guide plate. Then the clamping part 36 clamps the isolation film and moves it to the waste collection area 200a provided on the fixed frame 200, and the protective film on the film-tearing robot is also collected in the waste collection area 200a; the automatic light guide plate film-tearing equipment 1000 has a control system composed of a PLC, a touch screen and a host computer. Under the control of the control system, the loading process and the film-tearing process cooperate with each other to improve the working efficiency of the automatic light guide plate film-tearing equipment 1000; at the same time, an isolation cover composed of multiple pieces of glass is also provided on the fixed frame 200 to prevent dust from appearing on the surface of the light guide plate during the operation of the automatic light guide plate film-tearing equipment 1000.
[0063] In one embodiment of the present invention, Figure 2 , Figure 6 as well as Figure 7 As shown, the mold taking mechanism 300 includes:
[0064] A light guide plate transfer mechanism 31, the light guide plate transfer mechanism 31 comprises a first transfer module 32 disposed on the fixed frame 200 and a first vacuum suction cup 33 movably disposed on the first transfer module 32; and
[0065] The isolation film clamping mechanism 34 includes a second transfer module 35 disposed on the fixed frame 200 and a clamping portion 36 movably disposed on the second transfer module 35 , and the clamping portion 36 can clamp the isolation film.
[0066] In the present embodiment, the mold taking mechanism 300 includes a light guide plate transfer mechanism 31 and an isolation film clamping mechanism 34; the light guide plate transfer mechanism 31 includes a first transfer module 32 and a first vacuum suction cup 33 movably arranged on the first transfer module 32, the first transfer module 32 includes a guide rail, a servo motor and a connecting arm, the guide rail is fixed on one side of the fixed frame 200, one end of the connecting arm is connected to the guide rail, and the other end is connected to the first vacuum suction cup 33, the servo motor drives the connecting arm to move on the guide rail under the control of the control system, the connecting arm is connected to at least one first vacuum suction cup 33, when there is only one first vacuum suction cup 33, the adsorption point of the first vacuum suction cup 33 on the light guide plate is at the center of the light guide plate to prevent the first vacuum suction cup 33 from being unstable when transferring the light guide plate, causing the light guide plate to fall; when the connecting arm is connected to multiple first vacuum suction cups 33, the first vacuum suction cup 33 is connected to the light guide plate, and the light guide plate is not stable when the first vacuum suction cup 33 is transferred. Suction cup 33, any two first vacuum suction cups 33 are arranged at intervals to increase the adsorption area of the light guide plate and improve the stability when transferring the light guide plate; after the light guide plate on the top layer is adsorbed away, the isolation film clamping mechanism 34 starts to work, the isolation film clamping mechanism 34 includes a second transfer module 35 arranged on the fixed frame 200 and a clamping part 36 movably arranged on the second transfer module 35, the second transfer module 35 includes a guide rail, a servo motor and a connecting arm, the second transfer module 35 is fixed on one side of the fixed frame 200 adjacent to the first transfer module 32, the movement direction of the first vacuum suction cup 33 is perpendicular to the movement direction of the clamping part 36, the space utilization rate of the fixed frame 200 is improved, and the occupied area is saved; the clamping part 36 is connected to the connecting arm, and the opening and closing size of the clamping part 36 can be realized under the control of the servo motor, so as to clamp and release the isolation film.
[0067] In one embodiment of the present invention, Figure 4 and Figure 5 As shown, the mold taking mechanism 300 also includes a film fixing component, which includes a material distribution structure and a film fixing structure 37 movably arranged on the periphery of the feed port 10a; the material distribution structure and the film fixing structure 37 can both approach or move away from the light guide plate synchronously, the material distribution structure can abut the light guide plate, and the film fixing structure 37 can clamp and fix the isolation film.
[0068] In this embodiment, the mold removal mechanism 300 also includes a film fixing component, which includes a material distribution structure and a film fixing structure 37 movably arranged on the periphery of the feed port 10a. It needs to be explained that because the isolation film has no adhesion, when the light guide plate transfer mechanism 31 removes a light guide plate, the isolation film on the back has the problem of moving with the light guide plate. Therefore, when a light guide plate is removed, the film fixing structure 37 on the periphery of the feed port 10a will move closer to each other through a servo motor or other driving parts to clamp and fix the isolation film. After a light guide plate is removed, the film fixing structure 37 moves away from each other to release. The isolation film is then clamped by the clamping portion 36 to the waste collection area 200a. It can be understood that the fixed film structure 37 can be set to a long rod shape or a multi-segment structure, which is not limited here; further, in order to prevent multiple light guide plates from shifting in position during the discharge process, both ends of the fixed film structure 37 are provided with a material balancing structure, which is connected to the fixed film structure 37 to achieve synchronous approaching or moving away from the light guide plate with the fixed film structure 37. The material balancing structure can abut against multiple light guide plates at one time to fine-tune the position of the light guide plate at the feed port 10a, thereby improving the subsequent film tearing accuracy.
[0069] In one embodiment of the present invention, Figure 8 As shown, the light guide plate automatic film tearing device 1000 also includes a deviation correction mechanism 500, and the deviation correction mechanism 500 includes:
[0070] A third transfer module 51, the third transfer module 51 is disposed on the fixed frame 200, the third transfer module 51 is provided with a light guide plate bearing plate 52 that can be moved on the third transfer module 51, and the light guide plate bearing plate 52 can place the light guide plate on the first vacuum suction cup 33; and
[0071] The deflection correcting member 53 is movably disposed on the light guide plate supporting plate 52 . The deflection correcting member 53 can abut against a corner of the light guide plate to adjust the position of the light guide plate.
[0072] In the present embodiment, the automatic light guide plate film tearing device 1000 also includes a correcting mechanism 500, which includes a third transfer module 51 and a correcting member 53; the third transfer module 51 is arranged on the fixed frame 200, and one end of the third transfer module 51 is arranged close to the first transfer module 32, and the third transfer module 51 includes structures such as a guide rail and a servo motor, and at the same time, a light guide plate carrier plate 52 driven by a servo motor is provided on the guide rail, and when the light guide plate carrier plate 52 is in the starting position on the guide rail, it can receive the light guide plate on the first vacuum suction cup 33; the correcting member 53 includes a driving cylinder and a correcting structure connected to the output end of the driving cylinder, and the driving cylinder is arranged on the back of the light guide plate carrier plate 52 and close to a corner, and the correcting structure has two correcting arms at one end away from the driving cylinder, and under the drive of the driving cylinder, the two correcting arms respectively abut against any two adjacent sides of the light guide plate, so as to realize that the correcting structure can fine-tune the position of the light guide plate along the extension direction of the two adjacent sides of the light guide plate.
[0073] In one embodiment of the present invention, Figure 2 and 3 As shown, the film tearing mechanism 400 includes:
[0074] A film-tearing robot 41, which is movably mounted on the fixed frame 200 and is provided with a clamping hand 42; and
[0075] The film tearing sticker assembly comprises a film tearing sticker material tray 43, and the film tearing sticker material tray 43 is used to place the film tearing sticker;
[0076] When the light guide plate carrying plate 52 reaches the end of the third transfer module 51 away from the deviation-correcting member 53 , the tear-off sticker on the clamping hand 42 adheres to the protective film on the front side of the light guide plate.
[0077] In this embodiment, the film-tearing mechanism 400 includes a film-tearing robot 41 and a film-tearing sticker assembly. The film-tearing robot 41 is movably arranged on a side of the fixed frame 200 away from the light guide plate transfer mechanism 31. A clamping hand 42 is arranged at the end of the film-tearing robot 41. The clamping hand 42 is opened and closed under the control of the control system. A film-tearing sticker assembly is arranged near the film-tearing robot 41 on the fixed frame 200. The film-tearing sticker assembly has a film-tearing sticker material tray 43. Before the light guide plate with the protective film moves to the end position of the third transfer module 51, the clamping hand 42 of the film-tearing robot 41 is opened and closed. 2 has clamped a film-tearing sticker, and after the light guide plate moves to the terminal position of the third transfer module 51, the film-tearing robot 41 controls the film-tearing sticker on the clamping hand 42 to act on a corner of the light guide plate, and then the film-tearing robot 41 moves to complete the tearing of the protective film; it can be understood that by fine-tuning the position of the light guide plate by the correction mechanism 500, it can be ensured that the position of the film-tearing robot 41 acting on the light guide plate is consistent each time, avoiding the situation where the film-tearing sticker acts on the non-corner position of the protective film, resulting in excessive adhesion between the protective film and the light guide plate, resulting in film-tearing failure.
[0078] In one embodiment of the present invention, the light guide plate automatic film tearing device 1000 further includes a module installation component, and the module installation component includes:
[0079] A light guide plate assembly robot 61, which is movably disposed on the fixed frame 200 and has a second vacuum suction cup; and
[0080] A display module conveying bed 63, the display module conveying bed is connected to the fixed frame 200, and a mounting panel 64 for placing the display module is provided on the display module conveying bed 63;
[0081] The light guide plate assembly robot 61 can absorb the light guide plate with the protective film removed to the display module.
[0082] In the present embodiment, the automatic light guide plate film tearing device 1000 also includes a module installation component for realizing the installation of the light guide plate on the display module, wherein the module installation component includes a light guide plate assembly robot 61 and a display module conveyor bed 63, the light guide plate assembly robot 61 is arranged near the end of the third transfer module 51 away from the light guide plate transfer mechanism 31, and a plurality of second vacuum suction cups are arranged at the end of the light guide plate assembly robot 61 so as to place the light guide plate on the display module conveyor bed; the display module conveyor bed 63 includes a frame and a plurality of rollers arranged at intervals, and the plurality of rollers can be transmitted by a transmission belt or a rack, and a plurality of installation panels 64 are arranged on the display module conveyor bed 63, and a plurality of flexible pads are arranged on the surface of the installation panel 64, and the display module is pre-placed on the flexible pads, and when the display module is transported to the light guide plate installation position following the display module conveyor bed 63, the light guide plate assembly robot 61 adsorbs the light guide plate with the film torn to the display module, and from then on, the light guide plate completes the film tearing and installation process.
[0083] In one embodiment of the present invention, Fig. 9 As shown, the display module conveyor bed 63 is provided with a first guide limit mechanism 65 and a second guide limit mechanism 66;
[0084] The first guide and limit mechanism 65 includes a plurality of limit wheels 67 evenly distributed along the conveying direction of the display module conveying bed 63 and arranged on both sides. The first guide and limit mechanism 65 abuts against the installation panel 64;
[0085] The second guide and limit mechanism 66 is movably disposed on the display module conveying bed 63 , and the second guide and limit mechanism 66 can abut against the limit installation panel 64 .
[0086] In this embodiment, a first guide limiting mechanism 65 and a second guide limiting mechanism 66 are provided on the display module conveying bed 63; the first guide limiting mechanism 65 includes a plurality of limiting wheels 67 evenly distributed along the conveying direction of the display module conveying bed 63 and arranged on both sides, and the first guide limiting mechanism 65 can abut against the mounting panel 64, wherein the first guide limiting mechanism 65 composed of the limiting wheels 67 includes a first limiting section and a second limiting section connected to the first limiting section, and the cross-sectional area of the first limiting section gradually increases from one end connected to the second limiting section to one end away from the second limiting section, and the first limiting section forms a An inlet port is provided for the installation panel 64 to enter the second limit section, so that the installation panel 64 enters the second limit section and is just limited by the second limit section at the same time; a plurality of second guide limit mechanisms 66 arranged along the transportation direction are provided on the display module conveying bed 63, and the second guide mechanism 66 is inserted between two rollers. When the installation panel 64 reaches a second guide limit mechanism 66, the control system can control the second guide limit mechanism 66 to move downward and higher than the display module conveying bed 63, so that the installation panel 64 is blocked by the second guide limit mechanism 66, and then the installation of the light guide plate is completed.
[0087] In one embodiment of the present invention, Figure 2 As shown, the automatic light guide plate film tearing device 1000 also includes a visual positioning camera 700, which is arranged on a fixed frame and is used to locate the position where the light guide plate is installed on the display module.
[0088] In this embodiment, the automatic light guide plate film tearing device 1000 also includes four vision positioning cameras 700, two of which are used to capture the position information of the two corners on one side of the display module, and the other two vision positioning cameras 700 are used to capture the position information of the two corners on the same side of the light guide plate relative to the display module. The two position information are sent to the information processing system of the automatic light guide plate film tearing device 1000 for information processing so as to control the installation deviation of the light guide plate on the display module to be within an allowable error range.
[0089] The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly used in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A buffer lifting mechanism (100), applied to a light guide plate film tearing machine, characterized in that: The cache lifting mechanism (100) comprises: A machine platform, the machine platform being provided with a mounting cavity and a material supply port (10a) communicating with the mounting cavity; a cache mechanism (10), the cache mechanism (10) being arranged in the installation cavity, the cache mechanism (10) comprising a translation module (11) and a first support arm (12) arranged in the installation cavity, the first support arm (12) being slidably connected to the translation module (11), and the first support arm (12) being movable on the translation module (11); and A feeding mechanism (13), the feeding mechanism (13) comprising a lifting module (14) and a second supporting arm (15) arranged in the installation cavity, the lifting module (14) being located at one end of the translation module (11), the second supporting arm (15) being slidably connected to the lifting module (14), and the second supporting arm (15) being movable on the lifting module (14); The cache lifting mechanism (100) has an initial feeding state and a material transfer state. In the initial feeding state, the position height of the second support arm (15) is lower than the position height of the first support arm (12); in the material transfer state, the light guide plate on the first support arm (12) moves to the top of the second support arm (15) through the translation module (11), and the second support arm (15) passes through the first support arm (12) through the lifting module (14) to transfer the light guide plate to the feeding port (10a).
2. The cache lifting mechanism (100) according to claim 1, characterized in that: The translation module (11) is provided with a translation guide rail (111), and a movable gap (16a) is formed between the translation guide rail (111) and the translation module (11); the first support arm (12) comprises a connecting portion (17) and a fork arm group (18), the fork arm group (18) is connected to the connecting portion (17), and the connecting portion (17) can be inserted into the movable gap (16a).
3. A light guide plate automatic film-tearing device (1000), characterized in that: The automatic light guide plate film tearing device (1000) comprises a fixed frame (200), a cache lifting mechanism (100) as described in any one of claims 1 to 2, a mold-taking mechanism (300) and a film-tearing mechanism (400); the machine platform is connected to the fixed frame (200), the mold-taking mechanism (300) is movably arranged on the fixed frame (200), the mold-taking mechanism (300) is provided with a first vacuum suction cup (33) and a clamping part (36), the first vacuum suction cup (33) is used to adsorb the light guide plate located at the feeding port (10a), and the clamping part (36) can clamp the isolation film located on the back of the light guide plate; the film-tearing mechanism (400) comprises a film-tearing robot (41) movably arranged on the fixed frame (200) to tear off the protective film on the front of the light guide plate.
4. The automatic light guide plate film-tearing device (1000) according to claim 3, characterized in that: The mold taking mechanism (300) comprises: A light guide plate transfer mechanism (31), the light guide plate transfer mechanism (31) comprising a first transfer module (32) arranged on the fixed frame (200) and a first vacuum suction cup (33) movably arranged on the first transfer module (32); and The isolation membrane clamping mechanism (34) comprises a second transfer module (35) movably arranged on the fixed frame (200) and a clamping portion (36) arranged on the second transfer module (35), and the clamping portion (36) can clamp the isolation membrane.
5. The automatic light guide plate film-tearing device (1000) according to claim 4, characterized in that: The mold taking mechanism (300) also includes a film fixing component, which includes a material distribution structure and a film fixing structure (37) movably arranged on the periphery of the material supply port (10a); the material distribution structure and the film fixing structure (37) can both synchronously approach or move away from the light guide plate, the material distribution structure can abut against the light guide plate, and the film fixing structure (37) can clamp and fix the isolation film.
6. The automatic light guide plate film-tearing device (1000) according to claim 3, characterized in that: The light guide plate automatic film-tearing device (1000) further comprises a deviation correction mechanism (500), wherein the deviation correction mechanism (500) comprises: a third transfer module (51), the third transfer module (51) being arranged on the fixed frame (200), the third transfer module (51) being provided with a light guide plate carrying plate (52) movable on the third transfer module (51), the light guide plate carrying plate (52) being capable of placing the light guide plate on the first vacuum suction cup (33); and A deflection correcting member (53), the deflection correcting member (53) is movably arranged on the fixed frame (200) and is arranged close to the light guide plate bearing plate (52); the deflection correcting member (53) can abut against the light guide plate to adjust the position of the light guide plate.
7. The automatic light guide plate film-tearing device (1000) according to claim 6, characterized in that: The film tearing mechanism (400) comprises: A film-tearing robot (41), the film-tearing robot (41) being movably mounted on the fixed frame (200), and the film-tearing robot (41) being provided with a clamping hand (42); and A film tearing sticker assembly, wherein the film tearing sticker assembly comprises a film tearing sticker material tray (43), and the film tearing sticker material tray (43) is used to place the film tearing sticker; When the light guide plate carrier plate (52) reaches one end of the third transfer module (51) away from the deviation correcting member (53), the tear-off sticker on the clamping hand (42) adheres to the protective film on the front side of the light guide plate.
8. The automatic light guide plate film-tearing device (1000) according to claim 3, characterized in that: The light guide plate automatic film-tearing device (1000) further comprises a module installation component (600), wherein the module installation component (600) comprises: A light guide plate assembly robot (61), the light guide plate assembly robot (61) being movably disposed on the fixed frame (200), the light guide plate assembly robot (61) having a second vacuum suction cup (62); and A display module conveying bed (63), the display module conveying bed (63) being connected to the fixed frame (200), and a mounting panel (64) on which a display module can be placed is provided on the display module conveying bed (63); The light guide plate assembly robot (61) can absorb the light guide plate with the protective film torn off to the display module.
9. The automatic light guide plate film-tearing device (1000) according to claim 8, characterized in that: The display module conveying bed (63) is provided with a first guide and limit mechanism (65) and a second guide and limit mechanism (66); The first guide and limit mechanism (65) comprises a plurality of limit wheels (67) evenly distributed along the conveying direction of the display module conveying bed (63) and arranged on both sides, and the first guide and limit mechanism (65) can abut against the installation panel (64); The second guide and limit mechanism (66) is movably arranged on the display module conveying bed (63), and the second guide and limit mechanism (66) can abut against and limit the installation panel (64).
10. The automatic light guide plate film-tearing device (1000) according to claim 3, characterized in that: The automatic light guide plate film tearing device (1000) further comprises a visual positioning camera (700), wherein the visual positioning camera (700) is arranged on the fixed frame machine, and the visual positioning camera (700) is used to locate the position where the light guide plate is installed on the display module.