Gantry truss with dual visual identification function
By integrating dual visual recognition function on the gantry truss, automatically monitoring and adjusting the number and die position of the foil rolls, the automatic handling and shaft extraction of the foil rolls are realized, solving the labor intensity and safety hazards of traditional manual handling, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202421515401.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the production process of copper foil rolls, traditional foil rolls need to be manually transported before pulling the shaft, which leads to high labor intensity, time-consuming and labor-intensive, and is prone to damage to the foil rolls, and has a great safety hazard to the staff.
A gantry truss with dual visual recognition function is designed to monitor the number and die position of the product roll through the first visual camera and the second visual camera, transmit signals to the vehicle on the shaft pulling table, automatically adjust the vehicle position and distance, and lift the inflation shaft and the product roll for automatic shaft pulling and transfer.
The automatic handling and shaft extraction of foil rolls is realized, which reduces the intensity of manual labor, improves production efficiency, and reduces the risks of foil roll damage and safety hazards.
Smart Images

Figure CN222647492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of copper foil roll production, in particular to a gantry truss with a dual visual recognition function. Background Art
[0002] In the process of producing foil rolls, the tube core needs to be sleeved with the inflatable shaft, and then the foil strip is wound on the tube core to make the foil roll. Finally, the inflatable shaft is pulled out from the tube core to obtain the finished foil roll.
[0003] At present, before the traditional foil roll is pulled out of the shaft, it is necessary to manually move the foil roll to the shaft pulling table for pulling out the shaft. The manual labor intensity is high, time-consuming and labor-intensive. Due to the heavy weight of the foil roll, the foil roll is easily damaged during the manual handling process, and there is a great hidden danger to the personal safety of the staff. Utility Model Content
[0004] The purpose of the utility model is to address the deficiencies of the prior art and provide a gantry truss with a dual visual recognition function. While the lifting arm slides on the gantry truss, the first visual camera and the second visual camera monitor the number of product rolls and the position of the product roll tube core, and transmit the signal to the carrier supporting the tube core on the shaft pulling table. Then the transfer component lifts the inflatable shaft and the product roll to the carrier for shaft pulling, which is convenient for transferring the product roll and saves time and effort.
[0005] The technical solutions of the utility model are as follows:
[0006] A gantry truss with a dual visual recognition function comprises a gantry truss, a sliding seat slidably arranged on the gantry truss, a slide plate slidably arranged on the sliding seat, and a lifting arm slidably arranged on the slide plate, wherein the slide plate is provided with a first recognition component, a rotating component and a transfer component driven by the rotating component are provided in the lifting arm, and a second recognition component is provided on the transfer component, wherein the first recognition component is used to identify the number of product rolls sleeved on an inflatable shaft, the second recognition component is used to identify the distance between the end faces of the tube cores on both sides of the product roll, and the rotating component is used to drive the inflatable shaft to rotate after the transfer component lifts the inflatable shaft.
[0007] Preferably, the first recognition component comprises a support frame fixedly arranged on the skateboard and a first visual camera fixedly arranged on the support frame.
[0008] Preferably, the rotating assembly includes a motor fixedly arranged in the lifting arm, a gear fixedly arranged on the output shaft of the motor, a mounting plate fixedly arranged on the lifting arm, a support plate fixedly arranged on the mounting plate, a rotating shaft rotatably arranged in the support plate, and a gear ring opened in the rotating shaft, and the gear is meshed with the gear ring.
[0009] Preferably, the transfer assembly comprises a base fixedly connected to the rotating shaft, and hooks fixedly arranged on both sides of the base, and the hooks cooperate with the inflatable shaft.
[0010] Preferably, the second recognition component comprises a sliding table fixedly arranged on the base and a second visual camera slidably arranged on the sliding table.
[0011] As a preference, the hook is configured as a V-shaped structure and a buffer plate is provided on the hook.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a first identification component, which monitors the number of product rolls through a first visual camera and transmits the data to a carrier on the shaft pulling table, driving the carrier to move according to the number of product rolls.
[0014] 2. The utility model is also provided with a second identification component, which monitors the distance between the end faces of the tube cores on both sides of the product roll through a second visual camera, transmits the data to the carrier on the shaft pulling table, adjusts the distance between the carriers, adapts to product rolls of different specifications, and then the hook lifts the inflatable shaft and transfers the product roll to the carrier for the next process.
[0015] In summary, the utility model has the advantages of convenient transfer of product rolls and strong practicality, and is suitable for the field of copper foil roll production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings:
[0017] Figure 1 It is a structural schematic diagram of a gantry truss with dual visual recognition function;
[0018] Figure 2 is a schematic diagram of the structure of a first identification component;
[0019] Figure 3 It is a schematic diagram of the structure of the rotating component, the transfer component and the second identification component;
[0020] Figure 4 It is a schematic diagram of the state when the transfer component drives the product roll to rotate;
[0021] Figure numerals: 1 gantry truss, 2 slide, 3 slide plate, 4 lifting arm, 5 first recognition component, 51 support frame, 52 first visual camera, 6 rotation component, 61 motor, 62 gear, 63 mounting plate, 64 support plate, 65 rotating shaft, 66 ring gear, 7 transfer component, 71 base, 72 hook, 8 second recognition component, 81 sliding table, 82 second visual camera, 9 buffer plate. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present utility model are clearly and completely described below in conjunction with the accompanying drawings.
[0023] Embodiment 1
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0025] like Figures 1 to 4 As shown, a gantry truss with a dual visual recognition function comprises a gantry truss 1, a slide seat 2 slidably arranged on the gantry truss 1, a slide plate 3 slidably arranged on the slide seat 2 and a lifting arm 4 slidably arranged on the slide plate 3, a first recognition component 5 is arranged on the slide plate 3, a rotating component 6 and a transfer component 7 driven by the rotating component 6 are arranged in the lifting arm 4, a second recognition component 8 is arranged on the transfer component 7, the first recognition component 5 is used to identify the number of product rolls sleeved on the inflatable shaft, the second recognition component 8 is used to identify the distance between the end faces of the tube cores on both sides of the product roll, the rotating component 6 is used to drive the inflatable shaft to rotate after the transfer component 7 lifts the inflatable shaft, wherein the slide seat 2 can reciprocate on the gantry truss 1 through a driving device, the slide plate 3 can reciprocate on the slide seat 2 through a driving device, and the lifting arm 4 can be lifted and lowered on the slide plate 3 through a driving device. This technology is an existing mature technology and will not be described in detail here.
[0026] like Figure 2 As shown, the first identification component 5 includes a support frame 51 fixedly arranged on the slide board 3, and a first visual camera 52 fixedly arranged on the support frame 51. When in use, the slide board 3 slides to drive the first visual camera 52 to slide. The number of product rolls is monitored by the first visual camera 52, and the signal can be transmitted to the carrier supporting the product roll on the shaft pulling table. The carrier is provided with multiple carriers, and is driven to move by a servo motor. After the signal is transmitted to the servo motor, the servo motor drives the carrier to move and adjusts the distance between the carriers to carry the product rolls.
[0027] like Figure 3 As shown, the rotating assembly 6 includes a motor 61 fixedly arranged in the lifting arm 4, a gear 62 fixedly arranged on the output shaft of the motor 61, a mounting plate 63 fixedly arranged on the lifting arm 4, a support plate 64 fixedly arranged on the mounting plate 63, a rotating shaft 65 rotatably arranged in the support plate 64, and a ring gear 66 opened in the rotating shaft 65. The gear 62 is meshed with the ring gear 66. When in use, the gear 62 is driven to rotate by the motor 61, and the meshing of the gear 62 and the ring gear 66 can drive the rotating shaft 65 to rotate.
[0028] like Figure 3 and Figure 4 As shown, the transfer assembly 7 includes a base 71 fixedly connected to the rotating shaft 65, and hooks 72 fixedly arranged on both sides of the base 71. The hooks 72 cooperate with the inflatable shaft 9. The lifting arm 4 descends to drive the hooks 72 to descend. The hooks 72 lift the inflatable shaft and the product roll, and drive the product roll to rotate through the motor 61, and place the product roll on the shaft pulling table, which has the effect of transferring the product roll, saving time and effort.
[0029] like Figure 3 As shown, the second identification component 8 includes a sliding table 81 fixed on the base 71, and a second visual camera 82 slidably arranged on the sliding table 81, wherein the second visual camera 82 is driven by a driving device to slide on the sliding table 81. When in use, the driving device drives the second visual camera 82 to slide. The second visual camera 82 can monitor the distance between the end faces of the tube cores on both sides of the product roll, and transmit the signal to the carrier supporting the product roll on the shaft pulling table, and automatically adjust the distance between the carriers to facilitate the carrying of the product roll and adapt to product rolls of different sizes.
[0030] like Figure 3 As shown, the hook 72 is set to a V-shaped structure and a buffer plate 9 is provided on the hook 72, so that the inflatable shaft can be lifted more stably. At the same time, the buffer plate 9 plays the role of buffering and protecting the inflatable shaft.
[0031] Working process
[0032] The number of product rolls is monitored by the first visual camera 52, and the distance between the end faces of the tube cores on both sides of the product roll is monitored by the second visual camera 82, and the signal is transmitted to the carrier supporting the product roll on the shaft pulling table, and the distance between the carriers is automatically adjusted to facilitate the carrying of the product rolls and adapt to product rolls of different sizes. Then the lifting arm 4 descends to drive the hook 72 to descend, and the hook 72 lifts the inflatable shaft and the product roll, and drives the product roll to rotate through the motor 61, and places the product roll on the shaft pulling table, which is convenient for transferring the product roll and saves time and effort.
[0033] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.
[0034] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0035] What is described above in conjunction with the accompanying drawings is only a preferred embodiment of the present invention, but the present invention is not limited to the above-mentioned embodiment. It should be pointed out that for technicians in this field, various deformations and improvements can be made without departing from the structure of the present invention, which should also be regarded as the scope of protection of the present invention and will not affect the effect and practicality of the implementation of the present invention.
Claims
1. A gantry truss with dual visual recognition function, comprising a gantry truss (1), a sliding seat (2) slidably arranged on the gantry truss (1), a slide plate (3) slidably arranged on the slide plate (2), and a lifting arm (4) slidably arranged on the slide plate (3), characterized in that: The slide plate (3) is provided with a first identification component (5), the lifting arm (4) is provided with a rotating component (6) and a transfer component (7) driven by the rotating component (6), and the transfer component (7) is provided with a second identification component (8), the first identification component (5) is used to identify the number of product rolls sleeved on the inflatable shaft, the second identification component is used to identify the distance between the end faces of the tube cores on both sides of the product roll, and the rotating component (6) is used to drive the inflatable shaft to rotate after the transfer component (7) lifts the inflatable shaft.
2. The gantry truss with dual visual recognition function according to claim 1, characterized in that: The first recognition component (5) comprises a support frame (51) fixedly arranged on the slide plate (3) and a first visual camera (52) fixedly arranged on the support frame (51).
3. The gantry truss with dual visual recognition function according to claim 1, characterized in that: The rotating assembly (6) comprises a motor (61) fixedly arranged in the lifting arm (4), a gear (62) fixedly arranged on the output shaft of the motor (61), a mounting plate (63) fixedly arranged on the lifting arm (4), a support plate (64) fixedly arranged on the mounting plate (63), a rotating shaft (65) rotatably arranged in the support plate (64), and a gear ring (66) provided in the rotating shaft (65), wherein the gear (62) meshes with the gear ring (66).
4. The gantry truss with dual visual recognition function according to claim 3, characterized in that: The transfer assembly (7) comprises a base (71) fixedly connected to the rotating shaft (65), and hooks (72) fixedly arranged on both sides of the base (71), wherein the hooks (72) cooperate with the inflatable shaft.
5. The gantry truss with dual visual recognition function according to claim 4, characterized in that: The second recognition component (8) comprises a sliding platform (81) fixedly arranged on the base (71) and a second visual camera (82) slidably arranged on the sliding platform (81).
6. The gantry truss with dual visual recognition function according to claim 4, characterized in that: The hook (72) is configured as a V-shaped structure and a buffer plate (9) is provided on the hook (72).