Air conditioner top cover transfer tool and air conditioner assembly production line

By designing the air-conditioning roof transport workpiece and using lifting drive parts and sliding drive parts to achieve automatic transport, the problem of low manual transport efficiency in the prior art is solved, reducing labor intensity and improving transport efficiency.

CN222647555UActive Publication Date: 2025-03-21QINGDAO HAIER AIR CONDITIONER GENERAL CORP LTD +3
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Patent Information

Application Number
CN202420127280.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2025-03-21
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

The existing air conditioner roof transport method has high labor intensity and low transportation efficiency.

Method used

An air-conditioning roof transport workpiece is designed, including lifting brackets, pallets, lifting drives, storage brackets, storage plates and roof storage boxes. The lifting and moving pallets are driven by the lifting drive, and the top cover storage box is slipped onto the pallet with the sliding drive to achieve automatic transport.

Benefits of technology

The air conditioner roof does not need to be manually transferred to the air conditioner roof without repeated climbing, which reduces labor intensity and greatly improves the transportation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air conditioner assembly production, and provides an air conditioner top cover transfer tool and an air conditioner assembly production line. The air conditioner top cover transfer tool comprises a lifting support, a supporting plate, a lifting driving piece, a storage support, a storage plate and a top cover storage box. The supporting plate is movably connected with the lifting support. The lifting driving piece is connected with the supporting plate and can drive the supporting plate to move up and down relative to the lifting support. And the storage plate is connected with the storage bracket. The top cover storage box is movably placed on the storage plate, can slide to the supporting plate and moves along with lifting of the supporting plate. In the using process, the top cover containing box is movably placed on the storage plate. And the lifting driving piece drives the supporting plate to move to the object placing plate. And the top cover storage box on the storage plate slides to the supporting plate. And the lifting driving piece drives the supporting plate to lift the top cover storage box to the target height position. Therefore, on one hand, the labor intensity of workers is reduced; and on the other hand, the transfer efficiency of the air conditioner top cover is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air-conditioning assembly production, in particular to an air-conditioning top cover transfer tool and an air-conditioning assembly production line. Background Art

[0002] Currently, on the air conditioner top cover assembly line, workers are often required to repeatedly climb up to manually transfer the air conditioner top cover from the ground to the top cover assembly line located high up. This transfer method is labor-intensive and has low transfer efficiency. Utility Model Content

[0003] The utility model provides an air conditioner top cover transfer tool and an air conditioner assembly production line, which are used to solve the problems of high labor intensity and low transfer efficiency in the existing air conditioner top cover transfer method.

[0004] According to a first aspect of the present invention, there is provided an air conditioner top cover transfer tool, comprising:

[0005] Lifting bracket;

[0006] a supporting plate, the supporting plate being movably connected to the lifting bracket;

[0007] a lifting drive member connected to the supporting plate and capable of driving the supporting plate to move up and down relative to the lifting bracket;

[0008] Storage rack;

[0009] a storage plate connected to the storage bracket;

[0010] The top cover storage box is movably placed on the storage plate, and the top cover storage box can slide onto the supporting plate and move up and down with the supporting plate.

[0011] According to an air conditioner top cover transfer tool provided by the utility model, multiple layers of the storage boards are arranged on the storage bracket at intervals along the vertical direction, and a top cover storage box is movably placed on each layer of the storage board.

[0012] According to the air conditioner top cover transfer tool provided by the utility model, each layer of the storage board is provided with a slide rail, and each top cover storage box is slidably connected to the corresponding slide rail.

[0013] Each of the top cover storage boxes is respectively provided with a sliding drive component, and each of the sliding drive components is used to drive the corresponding top cover storage box to slide from the corresponding slide rail to the supporting plate.

[0014] According to an air-conditioning top cover transfer tooling provided by the utility model, a height limit switch is provided on the lifting bracket, and the air-conditioning top cover transfer tooling also includes a control device, which is connected to the height limit switch and the lifting drive component, and the control device can control the working state of the lifting drive component based on the triggering state of the height limit switch.

[0015] According to the air conditioner top cover transfer tool provided by the utility model, the height limit switch is slidably connected to the lifting bracket.

[0016] According to the utility model, an air-conditioning top cover transfer tooling is provided, and the air-conditioning top cover transfer tooling is also equipped with a wireless remote control device, which is connected to the lifting drive component and the sliding drive component, and is used to control the working status of the lifting drive component and the sliding drive component.

[0017] According to an air conditioner top cover transfer tool provided by the utility model, a slide groove is provided on the lifting bracket, a slider is provided on the supporting plate, and the slider is slidably connected to the slide groove.

[0018] According to the air conditioner top cover transfer tool provided by the utility model, the lifting drive component includes a cylinder.

[0019] According to the air conditioner top cover transfer tool provided by the utility model, the sliding drive component includes a cylinder.

[0020] According to a second aspect of the present invention, an air-conditioning assembly production line is provided, comprising the air-conditioning top cover transfer tooling as described above.

[0021] The air conditioner top cover transfer tool provided by the present invention includes a lifting bracket, a pallet, a lifting drive, a storage bracket, a storage board, and a top cover storage box. The pallet is movably connected to the lifting bracket, and the lifting drive is connected to the pallet to drive the pallet to move up and down relative to the lifting bracket. The storage board is connected to the storage bracket. The top cover storage box is movably placed on the storage board and can slide from the storage board to the pallet. When the lifting drive drives the pallet to move up and down, the top cover storage box can move up and down with the pallet.

[0022] With this structural arrangement, during use, the top cover storage box is movably placed on the storage board. Multiple air conditioner top covers are placed in the top cover storage box. The lifting drive drives the pallet to move to a position flush with the storage board. The top cover storage box on the storage board is slid onto the pallet. The lifting drive drives the pallet to lift the top cover storage box to the target height. This eliminates the need for workers to repeatedly climb high and manually transport the air conditioner top cover, reducing labor intensity and significantly improving the efficiency of transporting the air conditioner top covers.

[0023] Furthermore, in the air-conditioning assembly production line provided by the present invention, since it includes the air-conditioning top cover transfer tooling as described above, it also has the advantages as described above. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the present invention or related technologies, the following briefly introduces the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 This is a schematic structural diagram of the air conditioner top cover transfer tooling provided by the utility model;

[0026] Reference numerals:

[0027] 100, lifting bracket; 200, pallet; 300, storage bracket; 400, storage board; 500, top cover storage box; 600, height limit switch. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions, and advantages of the present invention more clear, the following will be combined with the accompanying drawings to clearly and completely describe the technical solutions of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the embodiments of the present invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "top," "bottom," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the embodiments of the present invention and to simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the embodiments of the present invention. In addition, the terms "first," "second," etc., etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of the embodiments of the present invention, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0031] In the embodiments of the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," or "above" a second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below," "below," or "below" a second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is lower in level than the second feature.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0033] The following combination Figure 1 The present invention provides an air conditioner top cover transfer tool and an air conditioner assembly production line. It should be understood that the following description is merely an illustrative embodiment of the present invention and does not constitute any particular limitation to the present invention.

[0034] The embodiment of the first aspect of the present utility model provides an air conditioner top cover transfer tool, such as Figure 1 As shown, the air conditioner top cover transfer tooling includes:

[0035] Lifting bracket 100;

[0036] The supporting plate 200 is movably connected to the lifting bracket 100;

[0037] A lifting drive member connected to the support plate 200 and capable of driving the support plate 200 to move up and down relative to the lifting bracket 100;

[0038] Storage rack 300;

[0039] The storage plate 400 is connected to the storage bracket 300;

[0040] The top cover storage box 500 is movably placed on the storage plate 400 , and the top cover storage box 500 can slide onto the supporting plate 200 and move up and down with the supporting plate 200 .

[0041] The air conditioner top cover transfer tooling provided by the present invention includes a lifting bracket 100, a pallet 200, a lifting drive, a storage bracket 300, a storage board 400 and a top cover storage box 500. The pallet 200 is movably connected to the lifting bracket 100, and the lifting drive is connected to the pallet 200 to drive the pallet 200 to move up and down relative to the lifting bracket 100. The storage board 400 is connected to the storage bracket 300. The top cover storage box 500 is movably placed on the storage board 400, and the top cover storage box 500 can slide from the storage board 400 to the pallet 200. When the lifting drive drives the pallet 200 to move up and down, the top cover storage box 500 can move up and down with the pallet 200.

[0042] For example, the lifting drive member includes a cylinder.

[0043] With this structural arrangement, during use, the top cover storage box 500 is movably placed on the storage board 400. Multiple air-conditioning top covers are placed in the top cover storage box 500. The lifting drive drives the pallet 200 to move to a position flush with the storage board 400. Slide the top cover storage box 500 on the storage board 400 onto the pallet 200. The lifting drive drives the pallet 200 to lift the top cover storage box 500 to the target height position. As a result, there is no need for staff to repeatedly climb up manually to transport the air-conditioning top cover. On the one hand, this reduces the labor intensity of the staff; on the other hand, it greatly improves the transportation efficiency of the air-conditioning top cover.

[0044] For example, the lifting drive member includes a cylinder.

[0045] It should be noted that the above embodiment is only an illustrative embodiment of the present invention and does not constitute any limitation to the present invention. For example, in other embodiments of the present invention, the lifting drive member may also be a lifting mechanism composed of a motor, a wire rope, and a fixed pulley.

[0046] In one embodiment of the present invention, a chute is provided on the lifting bracket 100. A slider is provided on the support plate 200. The slider is slidably connected to the chute. The chute is arranged in a vertical direction, and the slider is adapted to fit within the chute. The slider can be slidably connected to the chute to move up and down along the chute under the drive of the lifting drive member.

[0047] In one embodiment of the present invention, multiple layers of storage boards 400 are arranged on the storage rack at intervals along the vertical direction, and a top cover storage box 500 is movably placed on each layer of the storage board 400.

[0048] For example, Figure 1 As shown, in this embodiment, the storage rack is provided with three layers of storage boards 400 spaced apart vertically. Each layer of storage boards 400 has a corresponding removably mounted top cover storage box 500. Each top cover storage box 500 can accommodate multiple air conditioner top covers. For example, the bottom of the top cover storage box 500 can be provided with rollers, allowing a worker on the ground to manually push the top cover storage box 500 onto the pallet 200.

[0049] This structural arrangement allows multiple top cover storage boxes 500 to be placed on the storage rack at once, allowing for greater storage of air conditioner top covers. During operation, the lifting drive moves the pallet 200 to the corresponding storage plate 400, allowing the corresponding top cover storage box 500 to be dragged onto the pallet 200 for assembly, further improving work efficiency.

[0050] In one embodiment of the present invention, each storage board 400 is provided with a slide rail, and each top cover storage box 500 is slidably connected to the corresponding slide rail.

[0051] Each top cover storage box 500 is respectively equipped with a sliding drive member. Each sliding drive member is used to drive the corresponding top cover storage box 500 to slide onto the supporting plate 200 along the corresponding slide rail.

[0052] Specifically, the storage rack 300 is positioned in front of the lifting bracket 100, or in other words, on the side of the lifting bracket 100 away from the assembly line. When the pallet 200 is moved to a position flush with the storage plate 400, the distance between the storage plate 400 and the pallet 200 is small, allowing the top cover storage box 500 to slide smoothly onto the pallet 200. To ensure stable sliding of the top cover storage box 500, two slide rails may be spaced apart. The top cover storage box 500 is correspondingly provided with two slide rails, which are slidably connected to the slide rails in a one-to-one correspondence. For example, the sliding drive element includes a pneumatic cylinder. The cylinder barrel is connected to the storage plate 400. The cylinder's piston rod can engage or disengage with the top cover storage box 500. During use, the cylinder's piston rod extends and pushes the top cover storage box 500 onto the pallet 200. Once pushed into position, the cylinder's piston rod can independently retract.

[0053] In one embodiment of the present invention, a height limit switch 600 is provided on the lifting bracket 100. The air conditioner top cover transfer tool further includes a control device. The control device is connected to the height limit switch 600 and the lifting drive. The control device can control the operating state of the lifting drive based on the trigger state of the height limit switch 600.

[0054] For example, Figure 1 As shown, the lifting bracket 100 is provided with a height limit switch 600, which is used to limit the lifting height of the pallet 200. During use, when the pallet 200 is lifted to a position that triggers the height limit switch 600, the control device controls the lifting drive to stop the lifting action. This can improve the safety of the pallet 200 lifting action.

[0055] In one embodiment of the present invention, a height limit switch 600 is slidably connected to the lifting bracket 100. This structural arrangement allows for flexible adjustment of the installation position of the height limit switch 600, thereby adjusting the lifting height of the support plate 200 according to actual needs. This, in turn, enhances the versatility of the air conditioner top cover transfer tooling.

[0056] In one embodiment of the present invention, the air conditioner top cover transfer tool is further equipped with a wireless remote control device. The wireless remote control device is connected to the lifting drive member and the sliding drive member. The wireless remote control device is used to control the operating status of the lifting drive member and the sliding drive member.

[0057] By installing a wireless remote control, staff can flexibly adjust the operating status of the lifting and sliding drive components remotely. During operation, they can move the pallet 200 to the target storage plate 400 according to actual needs, slide the top cover storage box 500 on the target storage plate 400 onto the pallet 200, and then raise the pallet 200 to the target height. This greatly improves the ease of operation of the air conditioner top cover transfer tooling.

[0058] An embodiment of the second aspect of the present invention provides an air-conditioning assembly production line, comprising the air-conditioning top cover transfer tooling as described above.

[0059] In the air-conditioning assembly production line provided by the present invention, since it includes the air-conditioning top cover transfer tooling as described above, it also has the advantages as described above.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An air conditioner top cover transfer tool, characterized in that: include: Lifting bracket (100); A support plate (200), the support plate (200) being movably connected to the lifting bracket (100); A lifting drive member, the lifting drive member being connected to the support plate (200) and capable of driving the support plate (200) to move upward and downward relative to the lifting bracket (100); Storage bracket (300); A storage plate (400), the storage plate (400) being connected to the storage bracket (300); A top cover storage box (500) is movably placed on the storage board (400), and the top cover storage box (500) can slide onto the support plate (200) and move up and down with the support plate (200).

2. The air conditioner top cover transfer tooling according to claim 1, characterized in that: A plurality of storage boards (400) are arranged on the storage bracket at intervals along the vertical direction, and a top cover storage box (500) is movably placed on each layer of the storage boards (400).

3. The air conditioner top cover transfer tooling according to claim 2, characterized in that: Each layer of the storage board (400) is provided with a slide rail, and each of the top cover storage boxes (500) is slidably connected to the corresponding slide rail. Each of the top cover storage boxes (500) is respectively provided with a sliding drive component, and each of the sliding drive components is used to drive the corresponding top cover storage box (500) to slide from the corresponding slide rail to the support plate (200).

4. The air conditioner top cover transfer tooling according to claim 3, characterized in that: The lifting bracket (100) is provided with a height limit switch (600), and the air-conditioning top cover transfer tooling also includes a control device, which is connected to the height limit switch (600) and the lifting drive component, and the control device can control the working state of the lifting drive component based on the trigger state of the height limit switch (600).

5. The air conditioner top cover transfer tooling according to claim 4, characterized in that: The height limit switch (600) is slidably connected to the lifting bracket (100).

6. The air conditioner top cover transfer tool according to any one of claims 3 to 5, characterized in that: The air conditioner top cover transfer tooling is also equipped with a wireless remote control device, which is connected to the lifting drive component and the sliding drive component, and is used to control the working states of the lifting drive component and the sliding drive component.

7. The air conditioner top cover transfer tool according to claim 1, characterized in that: The lifting bracket (100) is provided with a slide groove, and the support plate (200) is provided with a slider, and the slider is slidably connected to the slide groove.

8. The air conditioner top cover transfer tool according to claim 7, characterized in that: The lifting drive member includes a cylinder.

9. The air conditioner top cover transfer tool according to claim 3, characterized in that: The sliding drive member includes a cylinder.

10. An air conditioner assembly production line, characterized in that: It comprises the air conditioner top cover transfer tooling according to any one of claims 1 to 9.