Liquid level control device for filling of marine epoxy deck paint

By designing a liquid level control device including a limiting mechanism and a vibration component, the problem that the liquid level is not easy to maintain level during the filling of epoxy deck paint is solved, and the liquid level is maintained is achieved, which facilitates the judgment of the liquid level and sufficient filling.

CN222647640UActive Publication Date: 2025-03-21CHANGZHOU FENGDI PAINT CO LTD
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Patent Information

Application Number
CN202421452088.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-21
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the filling process of epoxy deck paint, the liquid level is not easy to maintain level, which affects the judgment of liquid level height, resulting in insufficient paint volume.

Method used

A liquid level control device including a conveyor rack, a position limiting mechanism and a vibration assembly is designed. The limiting mechanism adjusts the position of the limit stop through the cylinder to ensure the positioning of the paint bucket; the vibration component passes through the lifting rack and the vibration motor to vibrate the paint bucket to discharge air and maintain the liquid level.

Benefits of technology

Effectively ensure the liquid level of the paint bucket, facilitate the judgment of the liquid level height, ensure sufficient paint filling, and improve filling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of paint filling, in particular to a liquid level control device for filling marine epoxy deck paint, which comprises a conveying frame, limiting mechanisms and a vibration component, the limiting mechanisms are fixedly arranged at the tops of two sides of the conveying frame, and the vibration component is arranged at the bottom of the conveying frame. The limiting mechanism comprises connecting plates, first oil cylinders, limiting check blocks, mounting plates, clamping shafts, baffles and reset springs, the connecting plates are fixedly arranged at the tops of the two sides of the conveying frame, the first oil cylinders are mounted on the backs of the connecting plates, and the limiting check blocks are fixedly arranged at the telescopic ends of the first oil cylinders; the liquid level control device for filling the epoxy deck paint is mainly used for limiting a paint bucket during paint filling so as to ensure that a bucket opening of the paint bucket is located at the bottom of injection equipment, certain vibration is provided from the bottom during paint injection, air in the paint is discharged, and the liquid level is ensured to be horizontal, so that the equipment can conveniently judge the height of the liquid level, and sufficient paint filling is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of paint filling, in particular to a liquid level control device for filling marine epoxy deck paint. Background Art

[0002] Epoxy deck paint is a kind of anti-corrosion, waterproof and wear-resistant paint, which is often used as a primer for decks, floors and other basic layers. It is usually composed of epoxy resin and curing agent, and has the characteristics of high strength, high adhesion, acid and alkali resistance. Epoxy deck paint is often used in engineering fields such as marine engineering, bridges, and water conservancy projects.

[0003] Epoxy deck paint has a high viscosity. During the filling process, a distance sensor is usually used to detect the height of the paint liquid level to the sensor to determine whether enough paint is injected into the paint bucket. If the filling is too fast, the top liquid surface will be conical, which will affect the equipment's judgment of the liquid level and cause insufficient paint to be injected. Therefore, it is necessary to ensure that the liquid level is horizontal during measurement. At the same time, in order to facilitate the filling work, it is necessary to ensure the positioning of the paint bucket. Therefore, the conveying device is required to have a good positioning effect on paint buckets of different sizes. Utility Model Content

[0004] The utility model aims at the defects in the prior art and provides a liquid level control device for filling marine epoxy deck paint.

[0005] The utility model is realized through the following technical solutions:

[0006] A liquid level control device for filling marine epoxy deck paint comprises a conveying frame, a limiting mechanism and a vibration component, wherein the limiting mechanism is fixedly arranged at the top of both sides of the conveying frame, and the vibration component is arranged at the bottom of the conveying frame, the limiting mechanism comprises a connecting plate, a first oil cylinder, a limiting stopper, a mounting plate, a clamping shaft, a baffle and a reset spring, the connecting plate is fixedly arranged at the top of both sides of the conveying frame, the first oil cylinder is mounted on the back of the connecting plate, the limiting stopper is fixedly arranged at the telescopic end of the first oil cylinder, the mounting plate is fixedly arranged at the inner bottom of the connecting plate, the clamping shaft is fixedly arranged on the upper surface of the mounting plate, one end of the baffle is sleeved on the outer side of the clamping shaft, the reset spring is sleeved on the outer side of the top of the clamping shaft, the vibration component comprises a mounting frame, a second oil cylinder, a lifting frame and a vibration motor, the mounting frame is fixedly arranged at the bottom of the conveying frame, the second oil cylinder is fixedly installed on the inner side of the bottom of the mounting frame, and the lifting frame is fixedly arranged at the telescopic end of the second oil cylinder.

[0007] In a preferred embodiment of the present invention, a mounting slot is provided on the top of the outer side of the lifting frame, and the vibration motor is installed in the mounting slot on the top of the lifting frame;

[0008] The lifting frame rises under the action of the second oil cylinder until its top contacts the bottom of the paint bucket, and under the action of the vibration motor, the liquid level in the paint bucket is leveled and the excess air inside is discharged, which is convenient for liquid level detection.

[0009] In a preferred embodiment of the utility model, the telescopic end of the first oil cylinder penetrates and extends to the inside of one side of the connecting plate, and the back of the baffle plate contacts the end of the limit stopper;

[0010] The forward extension position of the limit stopper is controlled by the extension length of the first oil cylinder, so that the blocking position of the baffle is changed, thereby changing the limit position of the baffle when rotating to adjust the filling position of the paint bucket.

[0011] In a preferred embodiment of the utility model, a limit plate is fixed on the top of the clamping shaft, one end of the return spring is fixed to the bottom of the limit plate on the top of the clamping shaft, and the other end is fixed to the top of the baffle;

[0012] After the paint bucket is filled, the first oil cylinder contracts, releasing the limit stopper on the back of the baffle, so that the paint bucket can be conveyed backwards under the action of the conveying rack until the baffle can no longer block it. The paint bucket moves backwards and the baffle is automatically reset under the action of the reset spring.

[0013] In a preferred embodiment of the present invention, a support rod is provided at the end of the upper surface of the lifting frame, and the top support rod of the lifting frame is located between the two rollers of the conveying frame.

[0014] The beneficial effects of the utility model are:

[0015] The liquid level control device for epoxy deck paint filling is mainly used to limit the paint bucket during paint filling to ensure that the mouth of the paint bucket is located at the bottom of the injection equipment, and to provide a certain vibration from the bottom during paint injection to exhaust the air in the paint and ensure the liquid level, so as to facilitate the equipment to judge the liquid level height and ensure sufficient paint injection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of a liquid level control device for filling marine epoxy deck paint according to the utility model;

[0017] Figure 2 It is a top view structural schematic diagram of the liquid level control device for filling marine epoxy deck paint of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the limit mechanism of the liquid level control device for filling marine epoxy deck paint of the utility model;

[0019] Figure 4 It is a schematic diagram of the top view of the limit mechanism of the liquid level control device for filling marine epoxy deck paint of the utility model;

[0020] Figure 5 The utility model is a schematic diagram of the structure of the vibration component of the liquid level control device for filling marine epoxy deck paint.

[0021] In the figure: 1. conveying frame; 2. limiting mechanism; 21. connecting plate; 22. first oil cylinder; 23. limiting block; 24. mounting plate; 25. clamping shaft; 26. baffle; 27. reset spring; 3. vibration assembly; 31. mounting frame; 32. second oil cylinder; 33. lifting frame; 34. vibration motor. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.

[0023] like Figure 1-5 The liquid level control device for filling marine epoxy deck paint shown in the figure comprises a conveying frame 1, a limiting mechanism 2 and a vibration assembly 3, wherein the limiting mechanism 2 is fixedly arranged at the top of both sides of the conveying frame 1, and the vibration assembly 3 is arranged at the bottom of the conveying frame 1, and the limiting mechanism 2 comprises a connecting plate 21, a first oil cylinder 22, a limiting block 23, a mounting plate 24, a clamping shaft 25, a baffle 26 and a reset spring 27, wherein the connecting plate 21 is fixedly arranged at the top of both sides of the conveying frame 1, the first oil cylinder 22 is installed on the back of the connecting plate 21, and the limiting block 23 is fixedly arranged at the first oil cylinder 22. A cylinder 22 has a telescopic end, a mounting plate 24 is fixedly arranged at the inner bottom of the connecting plate 21, a clamping shaft 25 is fixedly arranged on the upper surface of the mounting plate 24, one end of the baffle 26 is sleeved on the outer side of the clamping shaft 25, and a return spring 27 is sleeved on the outer side of the top of the clamping shaft 25. The vibration component 3 includes a mounting frame 31, a second cylinder 32, a lifting frame 33 and a vibration motor 34. The mounting frame 31 is fixedly arranged at the bottom of the conveying frame 1, the second cylinder 32 is fixedly installed on the inner side of the bottom of the mounting frame 31, and the lifting frame 33 is fixedly arranged at the telescopic end of the second cylinder 32.

[0024] Specifically, a mounting slot is opened at the top outer side of the lifting frame 33, and the vibration motor 34 is installed in the mounting slot at the top of the lifting frame 33. The telescopic end of the first oil cylinder 22 passes through and extends to the inside of one side of the connecting plate 21. The back of the baffle 26 contacts the end of the limit block 23. The limit plate is fixed to the top of the card shaft 25. One end of the return spring 27 is fixed to the bottom of the limit plate at the top of the card shaft 25, and the other end is fixed to the top of the baffle 26. A support rod is set at the end of the upper surface of the lifting frame 33, and the top support rod of the lifting frame 33 is located between the two rollers of the conveying frame 1.

[0025] In this embodiment, the empty paint bucket is transported on the conveyor rack 1. At this time, the extension length of the first oil cylinder 22 is preset according to the diameter of the paint bucket and the required stop position. After the first oil cylinder 22 is extended, the limit stopper 23 is extended to the rated position. At this time, the paint bucket moves to the baffle 26. Under the action of the conveyor rack 1, the paint bucket squeezes the baffle 26, making the baffle 26 a funnel-shaped structure, and the limit stopper 23 blocks the back of the baffle 26, so that the paint bucket is stuck in the middle of the two baffles 26, and the filling equipment starts to inject paint into the paint bucket.

[0026] Furthermore, during the paint filling process, the second oil cylinder 32 on the inner side of the bottom of the mounting frame 31 extends out to lift the lifting frame 33. At this time, the support rod at the end of the upper surface of the lifting frame 33 passes through the gap between the rollers of the conveying frame 1, and its top contacts the bottom of the paint bucket. At this time, the vibration motor 34 is started to transmit the vibration to the wall of the paint bucket, so that the air inside the paint poured inside is discharged and the liquid level is quickly leveled, so as to facilitate the sensing probe to judge the liquid level height. After the paint filling is completed, the first oil cylinder 22 contracts, so that the limit block 23 releases the limit on the back of the baffle 26, and the conveying frame 1 continues to work. The paint bucket will push against the baffle 26 and turn outward along the clamping shaft 25 until the paint bucket passes through the baffle 26. Under the action of the reset spring 27, the baffle 26 automatically resets. At this time, the first oil cylinder 22 extends out, and the limit block 23 blocks the paint bucket that needs to be filled later, so as to facilitate subsequent filling work.

[0027] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.

[0028] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A liquid level control device for filling marine epoxy deck paint, comprising a conveyor frame (1), a limit mechanism (2) and a vibration component (3), characterized in that: The limiting mechanism (2) is fixedly arranged on the top of both sides of the conveying frame (1), and the vibration component (3) is arranged on the bottom of the conveying frame (1); The limiting mechanism (2) comprises a connecting plate (21), a first oil cylinder (22), a limiting stopper (23), a mounting plate (24), a clamping shaft (25), a baffle (26) and a return spring (27); the connecting plate (21) is fixedly arranged at the top of both sides of the conveying frame (1); the first oil cylinder (22) is installed on the back of the connecting plate (21); the limiting stopper (23) is fixedly arranged at the telescopic end of the first oil cylinder (22); the mounting plate (24) is fixedly arranged at the bottom of the inner side of the connecting plate (21); the clamping shaft (25) is fixedly arranged on the upper surface of the mounting plate (24); one end of the baffle (26) is sleeved on the outside of the clamping shaft (25); and the return spring (27) is sleeved on the outside of the top of the clamping shaft (25); The vibration assembly (3) comprises a mounting frame (31), a second oil cylinder (32), a lifting frame (33) and a vibration motor (34); the mounting frame (31) is fixedly arranged at the bottom of the conveying frame (1); the second oil cylinder (32) is fixedly arranged at the inner side of the bottom of the mounting frame (31); and the lifting frame (33) is fixedly arranged at the telescopic end of the second oil cylinder (32).

2. The liquid level control device for filling marine epoxy deck paint according to claim 1, characterized in that: The top of the outer side of the lifting frame (33) is provided with a mounting slot, and the vibration motor (34) is installed in the mounting slot at the top of the lifting frame (33).

3. The liquid level control device for filling marine epoxy deck paint according to claim 1, characterized in that: The telescopic end of the first oil cylinder (22) penetrates and extends to the inside of one side of the connecting plate (21), and the back of the baffle plate (26) contacts the end of the limit stopper (23).

4. The liquid level control device for filling marine epoxy deck paint according to claim 1, characterized in that: A limit plate is fixed on the top of the clamping shaft (25); one end of the return spring (27) is fixed to the bottom of the limit plate on the top of the clamping shaft (25), and the other end of the return spring (27) is fixed to the top of the baffle (26).

5. The liquid level control device for filling marine epoxy deck paint according to claim 1, characterized in that: A support rod is provided at the end of the upper surface of the lifting frame (33), and the top support rod of the lifting frame (33) is located between the two rollers of the conveying frame (1).