Comprehensive detection tool for rapidly detecting overall length and thickness of dovetail type brake pad steel backing
By designing a rapid inspection and inspection tool including a dial meter, lock block, reference positioning surface, fixture base plate, stop block and gauges, the problem of low detection efficiency of the full length and thickness of the dovetail type gate plate steel back is solved, and a significant improvement in detection efficiency and production efficiency are achieved.
Patent Information
- Application Number
- CN202421502558.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the processing of dovetail type gate steel back, the prior art is used to detect its full length and thickness too low efficiency, which affects production and shipment efficiency.
A comprehensive inspection tool that quickly detects the full length and thickness of the dovetail type gate steel back is designed, including a dial meter, lock block, reference positioning surface, fixture base plate, stop gauges and general gauges. Through the combination of these components, it is possible to quickly detect whether the thickness of the steel back meets the requirements of the drawings.
This inspection tool can significantly improve the detection efficiency, which is 3-4 times faster than traditional digital calipers and micrometers. Through promotion to final inspection and use, the number of inspectors is reduced, thereby improving production efficiency.
Smart Images

Figure CN222652089U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake piece steel back detection, in particular to a comprehensive inspection tool for quickly detecting the full length and thickness of a dovetail type brake piece steel back. Background Art
[0002] The steel back of the dovetail type brake pad needs to be inspected for full length and thickness after processing. The previous process was: full length inspection using a digital caliper, thickness inspection using a micrometer. Due to the large batch size of this product, the efficiency was too slow during the processing and final inspection, which seriously affected the production and delivery efficiency. In order to solve the above problems, a comprehensive inspection fixture for quickly detecting the full length and thickness of the steel back of the dovetail type brake pad was proposed. Utility Model Content
[0003] According to the above existing technical problems, the utility model provides a comprehensive inspection tool for quickly detecting the full length and thickness of the steel back of a dovetail type brake pad, which is characterized by comprising a dial indicator, a locking block, a reference positioning surface, a fixture bottom plate, a stop gauge block, a through gauge block, a locking block is arranged on the fixture bottom plate, a reference positioning surface is arranged on the fixture bottom plate, a locking block is arranged on the reference positioning surface, a dial indicator is arranged on the locking block, a stop gauge block is arranged on the fixture bottom plate, and a through gauge block is arranged in front of the stop gauge block;
[0004] Furthermore, the surface of the fixture bottom plate has a groove, the reference positioning surface is located on the upper surface of the groove, there are a plurality of locking blocks, which are respectively fixed on the upper surface of the fixture bottom plate, and each locking block is provided with a dial indicator;
[0005] Furthermore, the stop gauge block and the through gauge block are fixedly arranged on one side of the fixture bottom plate, and the stop gauge block and the through gauge block are located below the locking block.
[0006] Beneficial effects of the utility model:
[0007] The utility model is fixedly connected with the fixture bottom plate by bolts, and the thickness dimension value is adjusted. The detection piece is placed in the groove of the fixture bottom plate, and the small head end of the detection piece slides backward against the reference positioning surface. When it can pass through the through gauge block but not the stop gauge block, it means that the product thickness dimension is within the required range of the drawing; when the detection piece cannot pass through the stop gauge block, the values of several dial indicators can be checked. If they are within the requirements of the drawing, it can be shown that the thickness dimension meets the requirements of the drawing. Through repeated inspections and small-batch inspections of parts using the inspection fixture in the production workshop, it is found that it is 3-4 times faster than the previous inspection using digital calipers and micrometers. At the same time, the inspection fixture is promoted to the final inspection use. Through current verification, the final inspection personnel are reduced from 3 people to 2 people to inspect the process. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1This is a schematic diagram of the overall structure of a comprehensive inspection tool for quickly inspecting the full length and thickness of the steel back of a dovetail type brake pad according to the utility model;
[0009] Figure 2 It is a schematic plan view of a comprehensive inspection tool for quickly inspecting the full length and thickness of the steel back of a dovetail type brake pad according to the utility model;
[0010] Figure 3 This is a schematic diagram of the use of a comprehensive inspection tool for quickly inspecting the full length and thickness of the steel back of a dovetail type brake pad according to the utility model;
[0011] As shown in the figure: 1 dial indicator, 2 locking block, 3 reference positioning surface, 4 fixture base plate, 5 stop gauge block, 6 go gauge block, 7 detection part. DETAILED DESCRIPTION
[0012] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0013] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0014] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0015] Example 1
[0016] The utility model provides a comprehensive inspection tool for quickly detecting the full length and thickness of the steel back of a dovetail type brake pad, which is characterized by comprising a dial indicator 1, a locking block 2, a reference positioning surface 3, a fixture bottom plate 4, a stop gauge block 5, and a through gauge block 6. The locking block 2 is arranged on the fixture bottom plate 4, the reference positioning surface 3 is arranged on the fixture bottom plate 4, the locking block 2 is arranged on the reference positioning surface 3, the dial indicator 1 is arranged on the locking block 2, the stop gauge block 5 is arranged on the fixture bottom plate 4, and the through gauge block 6 is arranged in front of the stop gauge block 5;
[0017] Furthermore, a groove is provided on the surface of the fixture bottom plate 4, the reference positioning surface 3 is located on the upper surface of the groove, there are a plurality of locking blocks 2, which are respectively fixed on the upper surface of the fixture bottom plate 4, and each locking block 2 is provided with a dial indicator 1;
[0018] Furthermore, the stop gauge block 5 and the through gauge block 6 are fixedly arranged on one side of the fixture bottom plate 4 , and the stop gauge block 5 and the through gauge block 6 are located below the locking block 2 .
[0019] Example 2
[0020] When in use, first use the machining center to process each part, then fix it with the fixture bottom plate 4 by bolts, adjust the thickness dimension value, put the detection piece 7 into the groove of the fixture bottom plate 4, and slide the small head end of the detection piece 7 against the reference positioning surface 3 and slide backward. If it can pass through the through gauge block 6 and not through the stop gauge block 5, it means that the product thickness dimension is within the range required by the drawing;
[0021] When the test piece 7 fails to pass the stop gauge block 5, the values of several dial indicators 1 can be checked. If they are within the requirements of the drawing, it can be said that the thickness dimension meets the requirements of the drawing.
[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A comprehensive inspection tool for quickly detecting the full length and thickness of the steel back of a dovetail type brake pad, characterized in that: It includes a dial indicator, a locking block, a reference positioning surface, a fixture base plate, a stop gauge block, and a through gauge block. The locking block is arranged on the fixture base plate, the reference positioning surface is arranged on the fixture base plate, the locking block is arranged on the reference positioning surface, the dial indicator is arranged on the locking block, the stop gauge block is arranged on the fixture base plate, and the through gauge block is arranged in front of the stop gauge block.
2. According to claim 1, a comprehensive inspection tool for quickly inspecting the full length and thickness of the steel back of a dovetail type brake pad is characterized in that: The surface of the fixture bottom plate is provided with a groove, the reference positioning surface is located on the upper surface of the groove, there are a plurality of locking blocks, which are respectively fixed on the upper surface of the fixture bottom plate, and each locking block is provided with a dial indicator.
3. According to claim 2, a comprehensive inspection tool for quickly inspecting the full length and thickness of the steel back of a dovetail type brake pad is characterized in that: The stop gauge block and the through gauge block are fixedly arranged on one side of the fixture bottom plate, and the stop gauge block and the through gauge block are located below the locking block.