Terminal, connector and electric equipment
By designing the elastic portion of the hollow structure and the concave shrapnel in the elastic terminal, the problem of easy disengagement of the elastic terminal in the prior art is solved, and higher stability and connection strength are achieved to avoid connector interruption.
Patent Information
- Application Number
- CN202420664269.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The elastic terminals in the prior art lack an anti-pull-out structure, which easily leads to disengagement of the wiring harness from the terminal, especially when vibrating, which easily leads to interruption of the connector.
A terminal including an elastic part, a connecting part and a shrapnel is designed. The elastic part is constructed into a hollow structure through a telescopic hole. The shrapnel is concave to the inner side of the connecting part through the telescopic hole, which enhances the resistance to the connection member and adjusts the compression force through the free end of the shrapnel.
Through the elastic part of the hollow structure and the concave shrapnel, the performance stability and connection strength of the terminal are improved, preventing the connection part to be disconnected and preventing the connector from being interrupted.
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Figure CN222654369U_ABST
Abstract
Description
Technical Field
[0001] The utility model generally relates to the technical field of connectors, and more specifically to a terminal, a connector and an electrical device. Background Art
[0002] At present, the elastic terminal in the prior art lacks a corresponding anti-pullout structure, which easily causes the wiring harness to be separated from the terminal, especially when the elastic terminal vibrates, which easily causes the connection of the connector to be interrupted. Utility Model Content
[0003] A series of simplified concepts are introduced in the utility model content section, which will be further described in detail in the detailed implementation section. The utility model content section of the utility model does not mean to attempt to define the key features and essential technical features of the technical solution claimed for protection, nor does it mean to attempt to determine the scope of protection of the technical solution claimed for protection.
[0004] In order to at least partially solve the above problems, the first aspect of the present invention provides a terminal, the terminal comprising:
[0005] An elastic part, wherein the elastic part is provided with a telescopic hole to form a hollow structure;
[0006] Two connecting parts, which are arranged at two ends of the elastic part along the axial direction, and are used to be sleeved on the parts to be connected; and
[0007] A spring sheet, wherein the first end of the spring sheet is connected to the connecting portion, the second end of the spring sheet is a free end, and the spring sheet is at least partially recessed into the inner side of the connecting portion through the telescopic hole for abutting against the member to be connected.
[0008] According to the terminal of the first aspect of the utility model, the elastic part is constructed as a hollow structure through the telescopic hole, so that the terminal has elasticity, thereby preventing the terminal from material fatigue and plastic deformation during the telescopic process, thereby improving the performance stability of the terminal, and the spring sheet is at least partially recessed into the inner side of the connecting part, and can contact the part to be connected, thereby increasing the resistance between the terminal and the part to be connected, and preventing the part to be connected from detaching from the terminal and causing the connector to be interrupted; in addition, the first end of the spring sheet is connected to the connecting part, and the second end of the spring sheet is a free end. When installing the part to be connected, the depth of the spring sheet recessed into the inner side of the connecting part can be adjusted by pulling the free end of the spring sheet, thereby adjusting the clamping force of the spring sheet on the part to be connected, thereby adjusting the resistance of the terminal to the part to be connected.
[0009] Optionally, the elastic sheet includes a first elastic sheet and a second elastic sheet, and the first elastic sheet and the second elastic sheet are arranged along the axial direction.
[0010] Optionally, along the axial direction, the first elastic piece and the second elastic piece have different lengths.
[0011] Optionally, the elastic sheet includes at least two first elastic sheets, and along a circumferential direction perpendicular to the axial direction, at least two first elastic sheets are arranged at intervals; and / or
[0012] The elastic sheet includes at least two second elastic sheets, and along a circumferential direction perpendicular to the axial direction, at least two second elastic sheets are arranged at intervals.
[0013] Optionally, the telescopic hole includes a first hole and a second hole, and along the axial direction and / or circumferential direction of the terminal, the first hole and the second hole are alternately arranged.
[0014] Optionally, the telescopic hole includes an inclined edge and a connecting edge, the inclined edge is not parallel to the axial direction, and the connecting edge is parallel to the axial direction; the first hole is formed around the inclined edges, and the connecting edge and the inclined edge are connected to form the second hole.
[0015] Optionally, the telescopic hole is provided with at least two shapes.
[0016] Optionally, the first hole is a diamond-shaped hole, and the second hole is a hexagonal hole.
[0017] Optionally, along the axial direction, the size of the first hole is smaller than the size of the second hole; the spring sheet includes a first spring sheet and a second spring sheet, and along the axial direction, the size of the first spring sheet is smaller than the size of the second spring sheet; the first spring sheet extends along the axial direction to the first hole, and the second spring sheet extends along the axial direction to the second hole.
[0018] Optionally, the terminal comprises a first edge and a second edge, the first edge and the second edge extend along the axial direction, and the first edge and the second edge are welded together.
[0019] Optionally, the terminal includes a plurality of welding points, the plurality of welding points are located at the connection between the first edge and the second edge, and the plurality of welding points are arranged along the axial direction.
[0020] Optionally, the expansion and contraction amount of the terminal is at least 1.5 mm.
[0021] A second aspect of the utility model provides a connector, comprising the above-mentioned terminal.
[0022] The connector according to the second aspect of the utility model has good stability and is not easily interrupted.
[0023] A third aspect of the utility model provides an electrical device, comprising the above-mentioned terminal or the above-mentioned connector.
[0024] The electrical equipment according to the third aspect of the utility model has stable performance and is not prone to interruption or failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The following drawings of the embodiments of the present invention are used as part of the present invention for understanding the present invention. The drawings show the embodiments of the present invention and their descriptions, and are used to explain the principles of the present invention. In the drawings,
[0026] Figure 1 This is a three-dimensional schematic diagram of a terminal according to a preferred embodiment of the present utility model;
[0027] Figure 2 This is a schematic diagram of the structure of sheet material cutting during the terminal manufacturing process;
[0028] Figure 3 This is a schematic diagram of the structure after the sheet metal is bent into springs during the terminal manufacturing process;
[0029] Figure 4 for Figure 3 A side view of the plate in FIG.
[0030] Figure 5 A schematic diagram of the welding of the plates during the terminal manufacturing process; and
[0031] Figure 6 for Figure 1 Side view of the terminals in .
[0032] Description of Reference Numerals
[0033] 100: elastic part 101: telescopic hole
[0034] 102: First hole 103: Second hole
[0035] 104: inclined edge 105: connecting edge
[0036] 110: Connecting part 111: Weight reduction hole
[0037] 120: Shrapnel 121: First Shrapnel
[0038] 122: second spring piece 123: through slot
[0039] 130: first edge 140: second edge
[0040] 150: Welding point Z: Axial direction
[0041] D: Circumferential direction DETAILED DESCRIPTION
[0042] In the following description, a large number of specific details are given to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features known in the art are not described.
[0043] In this document, ordinal numbers such as "first" and "second" cited in the present invention are merely identifiers and do not have any other meanings, such as a specific order, etc. Moreover, for example, the term "first component" itself does not imply the existence of the "second component", and the term "second component" itself does not imply the existence of the "first component".
[0044] In this document, “upper”, “lower”, “front”, “back”, “left”, “right”, etc. are only used to indicate the relative position relationship between related parts, rather than to limit the absolute positions of these related parts.
[0045] In this document, “equal”, “same”, etc. are not strictly limited in a mathematical and / or geometric sense, but also include errors that can be understood by those skilled in the art and are allowed in manufacturing or use.
[0046] Unless otherwise stated, the numerical ranges herein include not only the entire range within its two endpoints but also include several sub-ranges contained therein.
[0047] Figures 1 to 6 A terminal according to the utility model is shown, and the terminal includes an elastic part 100, two connecting parts 110 and a spring piece 120. The elastic part 100 is provided with a telescopic hole 101 to form a hollow structure. The two connecting parts 110 are arranged at both ends of the elastic part 100 along the axial direction Z, and the connecting part 110 is used to be sleeved to the part to be connected. The first end of the spring piece 120 is connected to the connecting part 110, and the second end of the spring piece 120 is a free end. The spring piece 120 is at least partially recessed to the inner side of the connecting part 110 through the telescopic hole 101, and is used to abut against the part to be connected.
[0048] According to the terminal of the utility model, the elastic part 100 is constructed as a hollow structure through the telescopic hole 101, so that the terminal has elasticity, thereby preventing the terminal from material fatigue and plastic deformation during the telescopic process, and improving the performance stability of the terminal. The spring 120 is at least partially recessed into the inner side of the connecting part 110, and can contact the part to be connected, thereby increasing the resistance between the terminal and the part to be connected, and preventing the part to be connected from detaching from the terminal and causing the connector to be interrupted. In addition, the first end of the spring 120 is connected to the connecting part 110, and the second end of the spring 120 is a free end. When installing the part to be connected, the depth of the spring 120 recessed into the inner side of the connecting part 110 can be adjusted by pulling the free end of the spring 120, so that the pressing force of the spring 120 on the part to be connected can be adjusted, thereby adjusting the resistance of the terminal to the part to be connected.
[0049] Reference Figure 1 and Figure 6 The elastic part 100 and the two connecting parts 110 are integrally formed. Figures 2 to 5 As shown, the terminal of the present invention is formed by cutting, bending and welding a plate. The terminal can be cylindrical or bent into a cylindrical structure with a square or rectangular opening. The present invention does not specify the shape of the structure after bending.
[0050] In detail, the telescopic hole 101 of the elastic part 100 includes a first hole 102 and a second hole 103. Figure 2 shows the unfolded state of the terminal before bending. Figure 2 It can be seen that along the axial direction Z and the circumferential direction D of the terminal, the first hole 102 and the second hole 103 are arranged alternately, so that the elastic part 100 is constructed as a hollow structure. Further, the telescopic hole 101 includes an inclined edge 104 and a connecting edge 105. In other words, the inclined edge 104 and the connecting edge 105 are formed by cutting the telescopic hole 101 from the plate. The inclined edge 104 is not parallel to the axial direction Z, and the connecting edge 105 is parallel to the axial direction Z. The four inclined edges 104 are connected end to end in sequence, thereby surrounding the first hole 102. The two connecting edges 105 and the four inclined edges 104 are connected to form the second hole 103. The telescopic hole 101 of the elastic part 100 is composed of the first hole 102 and the second hole 103 arranged alternately, which increases the hollow area of the elastic part 100 and enhances the elasticity of the elastic part 100. The physical structure of the elastic part 100 includes a connecting edge 105 and an inclined edge 104. When the elastic part 100 expands and contracts along the axial direction Z, the angle of the inclined edge 104 relative to the connecting edge 105 changes, so that the elastic part 100 can expand and contract along the axial direction Z.
[0051] Further, the telescopic hole 101 is provided with at least two shapes. Optionally, the first hole 102 is a diamond hole, and the second hole 103 is a hexagonal hole. This structural arrangement is convenient for processing and can also ensure the deformation of the elastic part 100 along the axial direction Z.
[0052] Furthermore, the spring piece 120 includes a first spring piece 121 and a second spring piece 122, and the first spring piece 121 and the second spring piece 122 are arranged along the axial direction Z. For example, along the axial direction Z, the first spring piece 121 is farther away from the elastic part 100 than the second spring piece 122, and the first spring piece 121 can be used as a pre-assembled part to contact the part to be connected (such as a wiring harness), while the second spring piece 122 can be used as a main contact part to contact the part to be connected, which is convenient for installing and reinforcing the terminal and the part to be connected. Since the elastic part 100 is retractable, the first spring piece 121 and the second spring piece 122 can be used to adjust the effective length of the part to be connected to pass through the terminal, so that it can adapt to parts to be connected of different specifications.
[0053] Optionally, along the axial direction Z, the length dimensions of the first spring clip 121 and the second spring clip 122 are different, so that the signal of the terminal can be differentiated when the first spring clip 121 and the second spring clip 122 each contact the connected member separately or simultaneously. Since the resistance of the terminal is different when the first spring clip 121 and the second spring clip 122 each contact the connecting member separately or simultaneously, the terminals with different spring clip 120 contact methods can be used as devices with different resistance values in the signal circuit.
[0054] For example, along the axial direction Z, the length of the first spring piece 121 is less than the length of the second spring piece 122, and the terminal has three modes when contacting the to-be-connected part: only the first spring piece 121 contacts the to-be-connected part; only the second spring piece 122 contacts the to-be-connected part; and both the first spring piece 121 and the second spring piece 122 contact the to-be-connected part. Therefore, the terminal can generate different resistance signals when connected to the circuit due to the different contact modes of the spring piece 120, so that the terminal can be used as a device of the signal circuit.
[0055] Of course, the first spring piece 121 and the second spring piece 122 can also be differentiated in other aspects, so as to make the terminal more functional. For example, the first spring piece 121 and the second spring piece 122 can be selected to be different temperature-sensitive resistor materials or photoresistor materials, so that the terminal can be adjusted to have different temperature-sensitive resistor performance or photoresistor performance when connected to the circuit by different contact modes of the spring piece 120.
[0056] In addition, the first spring piece 121 and the second spring piece 122 can also cooperate with different parts to be connected, and the terminal has different characteristics by the first spring piece 121 and the second spring piece 122 contacting different parts of the parts to be connected. It can be understood that the technical solutions for differentiating the terminal characteristics by the first spring piece 121 and the second spring piece 122 should be within the protection scope of the present utility model.
[0057] Optionally, the spring piece 120 includes at least two first spring pieces 121, and along the circumferential direction D perpendicular to the axial direction Z, at least two first spring pieces 121 are arranged at intervals, so that the first spring piece 121 is in full contact with the part to be connected, so that the connection between the terminal and the part to be connected is more stable. Similarly, optionally, the spring piece 120 includes at least two second spring pieces 122, and along the circumferential direction D perpendicular to the axial direction Z, at least two second spring pieces 122 are arranged at intervals, so that the second spring piece 122 is in full contact with the part to be connected, so that the connection between the terminal and the part to be connected is more stable.
[0058] Optionally, refer to Figure 1 , the size of the spring piece 120 along the axial direction Z can correspond to the size of the telescopic hole 101 along the axial direction Z, which is convenient for integrated cutting of the terminal. For example, along the axial direction Z, the size of the first hole 102 is smaller than the size of the second hole 103, and the first spring piece 121 extends into the first hole 102 along the axial direction Z. The second spring piece 122 extends into the second hole 103 along the axial direction Z, so that the size setting of the spring piece 120 corresponds to the size setting of the telescopic hole 101, and there is no need to cut the telescopic hole 101 and the spring piece 120 at an additional position, which saves cutting and is easy to process.
[0059] Optionally, the connection portion 110 is provided with a weight-reducing hole 111 for reducing the weight of the terminal. The weight-reducing hole 111 may be triangular, so that the connection portion 110 has sufficient structural strength.
[0060] Optionally, the spring sheet 120 is provided with a through slot 123, so as to improve the bending performance of the spring sheet 120. Figure 1 In the embodiment, the second elastic sheet 122 is provided with a through slot 123, and the through slot 123 extends along the axial direction Z, so that the second elastic sheet 122 is easy to bend, thereby facilitating the installation of the terminal and the component to be connected.
[0061] Optionally, refer to Figure 5The terminal includes a first edge 130 and a second edge 140, the first edge 130 and the second edge 140 extend along the axial direction Z, and the first edge 130 and the second edge 140 are welded together, so that the structure of the terminal is more stable and the terminal is not easy to crack. Further, the terminal includes a plurality of welding points 150, the plurality of welding points 150 are located at the connection between the first edge 130 and the second edge 140, and the plurality of welding points 150 are arranged along the axial direction Z, so that the terminal has sufficient structural strength and high welding efficiency.
[0062] For details, refer to Figures 2 to 5 According to the present invention, the processing method of the terminal includes:
[0063] S1. Cutting and blanking. The sheet material is formed into a telescopic portion and a connecting portion 110 by punching and cutting, wherein the telescopic portion forms a telescopic hole 101 , and the connecting portion 110 can form a weight-reducing hole 111 correspondingly.
[0064] S2, bending the spring sheet 120. The spring sheet 120 can be bent by stamping, so that the spring sheet 120 in the final formed terminal is recessed to the inner side of the connecting portion 110.
[0065] S3, bending the terminal: Bend or roll the plate into a cylindrical shape or other shapes, so that the first edge 130 and the second edge 140 of the plate are in contact with each other.
[0066] S4, welding the terminal. Spot welding is performed on the first edge 130 and the second edge 140 along the axial direction Z to complete the processing of the terminal.
[0067] Optionally, the expansion and contraction amount of the terminal according to the present invention is at least 1.5 mm, which can satisfy that the effective contact length of the connector including the terminal sheath is at least 1.5 mm, and the connection stability is good.
[0068] The utility model also provides a connector, comprising the above-mentioned terminal. The connector according to the utility model has good stability and is not easily interrupted.
[0069] Optionally, the terminal can be directly used as a connector to connect the ends of two wire harnesses (to be connected) respectively to achieve the connection of the two wire harnesses. The terminal can also be connected to the wire harness for connection with other terminals.
[0070] The utility model also provides an electrical device, comprising the above-mentioned terminal or the above-mentioned connector. The electrical device according to the utility model has stable performance and is not prone to interruption failure.
[0071] Optionally, the above-mentioned electrical equipment may be a vehicle, an electric power equipment or other equipment involving circuit connection.
[0072] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art in the technical field of the present invention. The terms used herein are only for describing specific implementation purposes and are not intended to limit the present invention. Terms such as "setting" appearing in this article may indicate that one component is directly attached to another component, or that one component is attached to another component through an intermediate. Features described in this article in one embodiment may be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or otherwise specified.
[0073] The utility model has been described through the above embodiments, but it should be understood that the above embodiments are only for the purpose of example and description, and are not intended to limit the utility model to the described embodiments. It can be understood by those skilled in the art that more variations and modifications can be made according to the teachings of the utility model, and these variations and modifications all fall within the scope of the protection claimed by the utility model.
Claims
1. A terminal, characterized in that: The terminal comprises: An elastic part, wherein the elastic part is provided with a telescopic hole to form a hollow structure; Two connecting parts, which are arranged at two ends of the elastic part along the axial direction, and are used to be sleeved on the parts to be connected; and A spring sheet, wherein the first end of the spring sheet is connected to the connecting portion, the second end of the spring sheet is a free end, and the spring sheet is at least partially recessed into the inner side of the connecting portion through the telescopic hole for abutting against the member to be connected.
2. The terminal according to claim 1, characterized in that: The elastic sheet includes a first elastic sheet and a second elastic sheet, and the first elastic sheet and the second elastic sheet are arranged along the axial direction.
3. The terminal according to claim 2, characterized in that: Along the axial direction, the first elastic piece and the second elastic piece have different lengths.
4. The terminal according to claim 2, characterized in that: The elastic sheet comprises at least two first elastic sheets, and along a circumferential direction perpendicular to the axial direction, at least two first elastic sheets are arranged at intervals; and / or The elastic sheet includes at least two second elastic sheets, and along a circumferential direction perpendicular to the axial direction, at least two second elastic sheets are arranged at intervals.
5. The terminal according to claim 1, characterized in that: The telescopic hole includes a first hole and a second hole, and along the axial direction and / or the circumferential direction of the terminal, the first hole and the second hole are alternately arranged.
6. The terminal according to claim 5, characterized in that: The telescopic hole includes an inclined edge and a connecting edge, the inclined edge is not parallel to the axial direction, and the connecting edge is parallel to the axial direction; the first hole is formed around the inclined edges, and the connecting edge and the inclined edge are connected to form the second hole.
7. The terminal according to claim 5, characterized in that: The telescopic hole is provided with at least two shapes.
8. The terminal according to claim 7, characterized in that: The first hole is a diamond-shaped hole, and the second hole is a hexagonal hole.
9. The terminal according to claim 5, characterized in that: Along the axial direction, the size of the first hole is smaller than the size of the second hole; the spring sheet includes a first spring sheet and a second spring sheet, and along the axial direction, the size of the first spring sheet is smaller than the size of the second spring sheet; the first spring sheet extends along the axial direction to the first hole, and the second spring sheet extends along the axial direction to the second hole.
10. The terminal according to claim 1, characterized in that: The terminal includes a first edge and a second edge, the first edge and the second edge extend along the axial direction, and the first edge and the second edge are welded together.
11. The terminal according to claim 10, characterized in that: The terminal includes a plurality of welding points, the plurality of welding points are located at the connection between the first edge and the second edge, and the plurality of welding points are arranged along the axial direction.
12. The terminal according to claim 1, characterized in that: The expansion and contraction amount of the terminal is at least 1.5 mm.
13. A connector, characterized in that: Comprising the terminal according to any one of claims 1 to 12.
14. An electrical device, characterized in that: The method comprises the terminal according to any one of claims 1 to 12 or the connector according to claim 13.