Detachable ship stern tube water supply sediment purification device

By designing a detachable ship stern tube cement and sand purification device, the cyclone separation principle and erosion-resistant corrosion materials are used to solve the problem of the existing devices being unable to be disassembled and the overall replacement cost is high, and convenient maintenance and efficient purification are achieved.

CN222657922UActive Publication Date: 2025-03-25启东海大聚龙新材料科技有限公司
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Patent Information

Application Number
CN202420440626.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-25
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing cement and sand purification device for ship stern pipes cannot be disassembled, it is difficult to understand the internal erosion corrosion, and the overall replacement cost is high.

Method used

A detachable ship stern tube cement and sand purification device is designed, and the sediment is restricted to the bottom of the cyclone field by using the cyclone separation principle, and clean water is discharged from the upper side. The main cyclone structure of the device is a erosion-resistant corrosion composite material or a wear-resistant corrosion-resistant coating.

Benefits of technology

The device is detachable, easy to maintain and replace consumable parts, reduce maintenance costs, and improve the service life and purification efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

A water inlet and a water outlet are formed in the side face of the upper portion of a purification cavity respectively, a drain outlet is formed in the lower portion of the purification cavity, a detachable hollow tubular rotational flow cavity is formed in the middle of the purification cavity, and an openable cover plate is arranged at the top of the purification cavity and can be opened. In practical application, the cover plate can be opened to know and observe the internal erosion corrosion condition, timely maintenance is facilitated, the rotational flow cavity is detachably arranged, the rotational flow cavity is easy to replace after being damaged, the high cost of overall replacement is avoided, and the maintenance cost is reduced by local replacement; the wear-resistant layer is uniformly arranged on the inner side surface of the purification cavity above the upper baffle plate, the purification cavity above the upper baffle plate is easy to wear and overlooked, and the openable cover plate is convenient for coating the wear-resistant layer on the purification cavity above the upper baffle plate, so that the service life of the purification device is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of sediment separation, in particular to a detachable ship stern tube cement and sediment purification device. Background Art

[0002] Ship is a general term for various vessels. Ship is a means of transportation that can sail or anchor in waters for transportation or operations, and has different technical performance, equipment and structural types according to different usage requirements.

[0003] Ships are man-made vehicles that mainly operate in geographical waters. In addition, civilian ships are generally called ships, military ships are called warships, and small ships are called boats or boats. They are generally called ships or boats. The interior mainly includes accommodation space, support structure and drainage structure, and has a propulsion system that uses external or self-contained energy. The appearance is generally a streamlined envelope that is conducive to overcoming fluid resistance. The materials are constantly updated with the advancement of science and technology. In the early days, they were natural materials such as wood, bamboo, and hemp. In modern times, they are mostly steel, aluminum, fiberglass, acrylic and various composite materials.

[0004] The water-lubricated bearing system of the ship's stern tube is a common device, which is mainly used in various water pumps, turbines and other equipment. However, when there are a large number of solid sediment particles in the water body, these particles will seriously affect the life of the water-lubricated bearing system, resulting in reduced equipment operating efficiency and increased maintenance costs.

[0005] In order to solve the above problems, the existing technical solution uses the cyclone sedimentation principle to efficiently separate the high-hardness and large-diameter sediment particles in the lubrication cooling water. At present, similar functional products on the domestic market are non-detachable, difficult to repair and maintain, and it is not convenient for users to understand the internal erosion and corrosion conditions in time, and the overall replacement cost is relatively high.

[0006] The main issues are:

[0007] 1. Cannot be disassembled to understand the internal erosion and corrosion conditions.

[0008] 2. It is difficult to improve erosion corrosion resistance through internal coating.

[0009] 3. Wearing parts cannot be replaced.

[0010] 4. The overall replacement cost is too high. Utility Model Content

[0011] In view of the problems in the related technologies and to meet the market requirements for the purification of lubricating and cooling water for water-lubricated bearing systems, the utility model discloses a detachable ship stern tube cement sand purification device. The cyclone separation principle is used to confine the silt to the bottom of the cyclone field, and clean water is discharged from the upper side of the cyclone field for lubrication and cooling of water-lubricated bearings. At the same time, the main cyclone structure of the device is a composite material resistant to erosion and corrosion, or the surface is sprayed with a wear-resistant and corrosion-resistant coating, which increases the service life. The device has a simple structure, flexible installation and disassembly, high solid-liquid separation efficiency, easy replacement of wearing parts, and low manufacturing cost.

[0012] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0013] A detachable ship stern pipe cement sand purification device comprises a purification chamber, which is hollow cylindrical, and the upper side of the purification chamber is respectively provided with a water inlet and a water outlet, and the lower part of the purification chamber is provided with a sewage outlet, and the water inlet and the purification chamber are tangentially eccentrically designed, and a vortex is generated after the water enters the purification chamber from the water inlet, and a detachable hollow tubular vortex chamber is provided in the middle of the purification chamber, and an openable cover is provided on the top of the purification chamber, and the top of the vortex chamber is abutted and connected with the inner side of the cover, and an inner water inlet is provided on the upper part of the vortex chamber at a position corresponding to the water inlet, and the side of the vortex chamber is a sealed tube body, and the bottom of the vortex chamber is arranged as a connectable opening, the water inlet is located above the water outlet, and a sealed and isolated upper baffle is provided between the water inlet and the water outlet.

[0014] As a further solution of the utility model: a fixed tube which can be inserted into the cyclone chamber is fixedly provided at the center of the purification chamber, the top of the fixed tube is sealed with the upper baffle, the side of the fixed tube is a sealed tube body, and the bottom of the fixed tube is a communicable opening.

[0015] As a further solution of the utility model: a porous lower baffle is provided between the lower part of the cyclone chamber and the purification chamber.

[0016] As a further solution of the utility model: a wear-resistant layer is evenly provided on the inner side surface of the purification chamber at the upper part of the upper baffle.

[0017] As a further solution of the utility model: the inner water inlet is located at the upper part of the upper baffle, and the inner water inlet is composed of a plurality of evenly distributed through holes.

[0018] As a further solution of the utility model: the through hole and the cyclone chamber are designed to be tangentially eccentric, and a cyclone is generated after the water enters the cyclone chamber through the through hole.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. A detachable ship stern pipe cement sand purification device is provided. A water inlet and a water outlet are provided on the upper side of the purification chamber, a sewage outlet is provided at the lower part of the purification chamber, a detachable hollow tubular cyclone chamber is provided in the middle of the purification chamber, and an openable cover is provided on the top of the purification chamber. The cover can be opened. In actual application, the cover can be opened to observe the internal scouring and corrosion conditions, which is convenient for timely maintenance. The cyclone chamber is detachable and easy to replace after damage, avoiding the high cost of overall replacement and reducing maintenance costs by replacing parts.

[0021] 2. A wear-resistant layer is evenly arranged on the inner side of the purification chamber on the upper baffle. The purification chamber on the upper baffle is easy to wear. The openable cover is convenient for coating the wear-resistant layer on the upper purification chamber of the upper baffle, thereby increasing the service life of the purification device.

[0022] 3. A porous lower baffle is provided between the lower part of the cyclone chamber and the purification chamber. Clean water can pass through the lower baffle. For impurities, the lower baffle combined with the eddy current effect can effectively prevent the impurities from moving upward, thereby improving the purification efficiency of the device.

[0023] 4. There is a tangential eccentric design between the water inlet and the purification chamber, and a tangential eccentric design between the inner water inlet and the cyclone chamber. The double tangential eccentric design of water inlet produces a huge cyclone effect after the water enters the cyclone chamber, which improves the purification efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0025] In the attached picture:

[0026] Figure 1 The utility model is a schematic diagram of the internal structure of a detachable ship stern tube cement sand purification device.

[0027] Figure 2 The utility model is a schematic diagram of the external structure of a detachable ship stern tube cement sand purification device.

[0028] Reference numerals:

[0029] 1. Purification chamber; 2. Water inlet; 3. Water outlet; 4. Sewage outlet; 5. Cyclone chamber; 6. Cover plate; 7. Inner water inlet; 8. Upper baffle; 9. Fixed pipe; 10. Lower baffle; DETAILED DESCRIPTION

[0030] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices and methods consistent with some aspects of the present embodiment disclosure as detailed in the appended claims.

[0031] It should be noted that all directional indications in the embodiments (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0032] In addition, the descriptions of "first", "second", etc. in the embodiments are only for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0033] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:

[0034] like Figure 1-2 As shown:

[0035] The detachable ship stern pipe cement sand purification device comprises a purification chamber 1, which is hollow and cylindrical. A water inlet 2 and a water outlet 3 are respectively arranged on the upper side of the purification chamber 1, and a sewage outlet 4 is arranged at the lower part of the purification chamber 1.

[0036] The water inlet 2 is located above the water outlet 3 , and an upper baffle 8 for sealing and isolation is provided between the water inlet 2 and the water outlet 3 .

[0037] The water inlet 2 and the purification chamber 1 are designed to be tangentially eccentric. After the water enters the purification chamber 1 from the water inlet 2, a vortex is generated. A detachable hollow tubular vortex chamber 5 is provided in the middle of the purification chamber 1, and an openable cover plate 6 is provided on the top of the purification chamber 1. The cover plate 6 and the purification chamber 1 are opened by multiple bolts.

[0038] The top of the swirl chamber 5 is in contact with the inner side of the cover plate 6, and an inner water inlet 7 is provided at the upper part of the swirl chamber 5 at a position corresponding to the water inlet 2. The side of the swirl chamber 5 is a sealed tube body, and the bottom of the swirl chamber 5 is a communicable opening.

[0039] Preferably, a fixed tube 9 that can be inserted into the cyclone chamber 5 is fixedly provided in the center of the purification chamber 1, the top of the fixed tube 9 is sealed with the upper baffle 8, the side of the fixed tube 9 is a sealed tube body, and the bottom of the fixed tube 9 is a communicable opening. The cyclone chamber 5 can be inserted into the fixed tube 9 for easy replacement, and the lower part of the cyclone chamber 5 is communicated with the fixed tube 9 for easy water circulation.

[0040] A porous lower baffle 10 is provided between the lower portion of the cyclone chamber 5 and the purification chamber 1 .

[0041] The inner side surface of the purification chamber 1 above the upper baffle plate 8 is evenly provided with a wear-resistant layer. The wear-resistant layer is sprayed with wear-resistant and corrosion-resistant materials.

[0042] The inner water inlet 7 is located at the upper part of the upper baffle 8, and the inner water inlet 7 is composed of a plurality of evenly distributed through holes.

[0043] The through hole and the cyclone chamber 5 are designed to be tangentially eccentric, and a cyclone is generated after the water enters the cyclone chamber 5 through the through hole.

[0044] The main swirl structure of the device is made of erosion-resistant and corrosion-resistant composite material, or the surface is sprayed with wear-resistant and corrosion-resistant coating, which increases the service life.

[0045] Turbid water containing sediment is injected into the upper chamber above the upper baffle 8 from the water inlet 2 located at the upper side of the device. The water inlet 2 is tangentially eccentrically designed to allow the water to undergo a preliminary vortex in the upper chamber.

[0046] Then the water enters the cyclone chamber 5 from several tangential eccentric through holes at the upper end of the cyclone chamber 5 and generates a high-speed vortex. Under the action of the vortex, the solid sediment particles are deposited along the inner wall of the cyclone chamber 5 to the bottom of the purification chamber 1. Under the action of the cyclone, the free upward movement of the particles is suppressed and they are always in a sedimentation state.

[0047] Clean water with low particle content is discharged upward from the passage between the purification chamber 1 and the cyclone chamber 5 to the water outlet 3 .

[0048] The solids settled at the bottom of the purification chamber 1 are discharged from the bottom sewage outlet 4 through the sewage pipeline.

[0049] In practical application:

[0050] A detachable ship stern pipe cement sand purification device is provided. A water inlet 2 and a water outlet 3 are respectively arranged on the upper side of the purification chamber 1, a sewage outlet 4 is arranged at the lower part of the purification chamber 1, a detachable hollow tubular cyclone chamber 5 is arranged in the middle of the purification chamber 1, and an openable cover plate 6 is arranged on the top of the purification chamber 1. The cover plate 6 is openable. In actual application, the cover plate 6 can be opened to understand and observe the internal scouring and corrosion conditions, which is convenient for timely maintenance. The cyclone chamber 5 is detachable and easy to replace after being damaged, thereby avoiding the high cost of overall replacement and reducing the maintenance cost by replacing part of it.

[0051] The inner side of the purification chamber 1 above the upper baffle plate 8 is evenly provided with a wear-resistant layer. The purification chamber 1 above the upper baffle plate 8 is more easily worn when viewed from above. The openable cover plate 6 facilitates the coating of the wear-resistant layer on the purification chamber 1 above the upper baffle plate 8, thereby increasing the service life of the purification device.

[0052] A porous lower baffle 10 is provided between the lower part of the cyclone chamber 5 and the purification chamber 1, and clean water can pass through the lower baffle 10. As for impurities, the lower baffle 10 combined with the vortex effect can effectively prevent the impurities from moving upward, thereby improving the purification efficiency of the device.

[0053] The water inlet 2 and the purification chamber 1 are designed with a tangential eccentricity, and the water inlet inner port 7 and the cyclone chamber 5 are designed with a tangential eccentricity. The double water inlet tangential eccentricity design generates a huge cyclone effect after the water enters the cyclone chamber 5, thereby improving the purification efficiency.

[0054] Finally, it should be noted that the above disclosure is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, it is still possible for a person skilled in the art to modify the technical solutions described in the aforementioned embodiments or to replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model. The scope of this application is limited only by the attached claims.

Claims

1. A detachable ship stern tube cement sand purification device, comprising a purification chamber (1), the purification chamber (1) is hollow cylindrical, the upper side of the purification chamber (1) is respectively provided with a water inlet (2) and a water outlet (3), the lower part of the purification chamber (1) is provided with a sewage outlet (4), the water inlet (2) and the purification chamber (1) are tangentially eccentrically designed, and a swirling flow is generated after the water enters the purification chamber (1) from the water inlet (2), and the characteristics are: A detachable hollow tubular cyclone chamber (5) is provided in the middle of the purification chamber (1); an openable cover plate (6) is provided on the top of the purification chamber (1); the top of the cyclone chamber (5) is abutted against the inner side of the cover plate (6); an inner water inlet (7) is provided on the upper part of the cyclone chamber (5) at a position corresponding to the water inlet (2); the side of the cyclone chamber (5) is a sealed tube body; the bottom of the cyclone chamber (5) is provided with a communicable opening; the water inlet (2) is located above the water outlet (3); and a sealed and isolated upper baffle (8) is provided between the water inlet (2) and the water outlet (3).

2. A detachable ship stern tube cement sand purification device according to claim 1, characterized in that: A fixed tube (9) which can be inserted into the cyclone chamber (5) is fixedly provided at the center of the purification chamber (1); the top of the fixed tube (9) is sealed with the upper baffle (8); the side of the fixed tube (9) is a sealed tube body; and the bottom of the fixed tube (9) is a communicable opening.

3. The detachable ship stern tube cement sand purification device according to claim 2 is characterized by: A porous lower baffle (10) is provided between the lower portion of the cyclone chamber (5) and the purification chamber (1).

4. The detachable ship stern tube cement sand purification device according to claim 1, characterized in that: The inner side surface of the purification chamber (1) above the upper baffle plate (8) is evenly provided with a wear-resistant layer.

5. The detachable ship stern tube cement sand purification device according to claim 1, characterized in that: The inner water inlet (7) is located on the upper part of the upper baffle (8), and the inner water inlet (7) is composed of a plurality of evenly distributed through holes.

6. A detachable ship stern tube cement sand purification device according to claim 5, characterized in that: The through hole and the cyclone chamber (5) are designed to be tangentially eccentric, and a cyclone is generated after the water enters the cyclone chamber (5) through the through hole.