Waste powder dust removal device for asphalt mixing station

By designing a waste powder dust removal device of asphalt mixing station including gas pipe, catalyst, exhaust fan, exhaust cylinder and spraying device, the problem of dust pollution in waste powder is solved, and the dust removal and gas purification of waste powder are realized.

CN222658215UActive Publication Date: 2025-03-25HEILONGJIANG LONGJIAN EQUIP ENG CO LTD
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Patent Information

Application Number
CN202421135907.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-25
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The waste powder of the asphalt mixing station contains a lot of dust, which can easily cause environmental pollution when moving and cause damage to workers' respiratory tracts.

Method used

Design a waste powder dust removal device for asphalt mixing station, including the mixing station body, gas pipe, catalyst, air pump, exhaust fan, exhaust cylinder and spray device. The spray device combines impurities in the dust with liquid water through components such as rotary plates, spray racks, spray heads and adsorption plates, settles and collects them, and purifies the gas through the adsorption plates.

Benefits of technology

Effectively remove dust from waste powder, reduce environmental pollution and harm to workers' health, and at the same time realize wastewater collection and gas purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste powder dust removal device of an asphalt mixing station, and belongs to the technical field of waste powder treatment of mixing stations. When the mixing station works, a large amount of dust can be generated when waste powder is collected, the dust is pumped into the gas conveying pipe through the exhaust fan, is subjected to first-step decomposition through the catalyst and then enters the exhaust barrel, the spraying head in the exhaust barrel works, and impurities in the dust are combined with liquid water, settle downwards, then fall into the water blocking channel and finally fall into the water receiving disc. The water pan is communicated with the water storage tank, finally redundant water enters the water storage tank to be collected, when a certain amount of water is collected, the water can be discharged through the water outlet, and when the water pan needs to be cleaned, the handle is pulled to take out the water pan to complete cleaning; during gas purification, the motor is controlled to control the rotating plate to rotate, the air duct is not communicated and cannot be exhausted, and after purification is completed, the rotating plate is controlled again to rotate, and the air duct is communicated to complete exhaust.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waste powder treatment in a mixing station, in particular to a waste powder dust removal device in an asphalt mixing station. Background Art

[0002] Asphalt mixing plants can produce asphalt mixtures, modified asphalt mixtures, and colored asphalt mixtures, fully meeting the needs of building expressways, grade highways, municipal roads, airports, ports, etc.

[0003] Asphalt mixing plants will generate a large amount of waste powder after production and processing, and a large amount of dust is mixed in the waste powder. When the waste powder is moved, the dust will fly, which can easily cause environmental pollution and damage the respiratory tract of the workers who carry it or load and unload it. Utility Model Content

[0004] The purpose of the utility model is to provide a waste powder dust removal device for an asphalt mixing station to solve the above-mentioned problems existing in the prior art.

[0005] Technical solution: A waste powder dust removal device for an asphalt mixing plant, comprising a mixing plant body, the mixing plant body is connected to a catalyst through an air pipe, the catalyst is connected to an exhaust fan, the exhaust fan is connected to an exhaust pipe, and a spray device is arranged in the exhaust pipe;

[0006] The spray device includes a control motor, a rotary plate, a spray rack, an adsorption plate and a plurality of spray heads. The control motor is fixedly mounted on the inner wall of the exhaust pipe. The rotary plate is transmission-connected to the output end of the control motor. The spray rack is fixedly connected to the exhaust pipe, and the top is rotationally matched with the rotary plate. A plurality of spray heads are fixedly mounted on the bottom of the spray rack, and the adsorption plates are respectively arranged on both sides of the spray rack.

[0007] In a further embodiment, a hollow groove is provided on the top of the rotary plate, and a rack plate is arranged in the hollow groove.

[0008] In a further embodiment, air passages are provided on the rotary plate and the spray rack, and after the control motor drives the rotary plate, the rotary plate is connected to the air passage of the spray rack.

[0009] In a further embodiment, the gas pipeline is arc-shaped, and the vertical pipe portion of the gas pipeline is fixedly connected to the mixing station body through a clamping plate.

[0010] In a further embodiment, a filter screen is installed at the air passage opening of the rotary plate.

[0011] In a further embodiment, water baffles are respectively provided on both sides of the exhaust pipe close to the exhaust fan, and a water flow channel is formed between the water baffles.

[0012] In a further embodiment, a water tank is provided at the bottom of the exhaust chimney, a slide rail is provided above the water tank, a slide seat is slidably fitted on the slide rail, a water receiving tray is fixedly mounted on the slide seat, and the water receiving tray is positioned opposite to the water channel.

[0013] In a further embodiment, a plurality of water outlet holes are provided on the water receiving tray, and the water outlet holes are connected to the water storage tank.

[0014] In a further embodiment, a handle is provided on the side of the slide seat, and the handle portion extends to the outside of the exhaust pipe.

[0015] In a further embodiment, a water outlet is provided at the bottom of the water storage tank.

[0016] Beneficial effects:

[0017] When the mixing station is working, a large amount of dust will be generated for waste powder collection. The dust is sucked into the air pipe through the exhaust fan, and after the first step of decomposition through the catalyst, it enters the exhaust pipe. The spray head in the exhaust pipe works, and the impurities in the dust combine with liquid water, settle downward and fall into the water retaining channel, and finally fall into the water receiving tray, which is connected to the water storage tank. Finally, the excess water enters the water storage tank for collection. When a certain amount is collected, it can be discharged through the water outlet. When the water receiving tray needs to be cleaned, pull the handle to take out the water receiving tray to complete the cleaning; and the excess air is adsorbed by a certain amount of impurities through the adsorption plate, and the cleaned air is discharged from the exhaust pipe through the air duct. When the air is purified, the motor controls the rotary plate to rotate, and the air duct is not connected and cannot be discharged. After the purification is completed, the rotary plate is controlled to rotate again, and the air duct is connected to complete the exhaust. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view of the utility model.

[0019] Figure 2 It is a side view of the utility model.

[0020] Figure 3 It is a structural view of the spray device of the utility model.

[0021] Figure 4 It is a structural view of the rotary plate of the utility model.

[0022] The accompanying drawings are marked as follows: 1. Mixing station body; 2. Air pipe; 3. Pallet; 4. Catalyst; 5. Exhaust pipe; 6. Exhaust fan; 7. Spraying device; 8. Water baffle; 9. Water receiving tray; 10. Slide seat; 11. Handle; 12. Slide rail; 13. Water outlet; 14. Water storage tank; 15. Air duct; 16. Control motor; 17. Rotary plate; 18. Spray rack; 19. Adsorption plate; 20. Spray head; 21. Rack plate; 22. Filter. DETAILED DESCRIPTION

[0023] In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention.

[0024] It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details.

[0025] In other examples, in order to avoid confusion with the present invention, some technical features known in the art are not described.

[0026] like Figure 1-Figure 4 As shown, a waste powder dust removal device for an asphalt mixing station is composed of a mixing station body 1, an air delivery pipe 2, a card plate 3, a catalyst 4, an exhaust pipe 5, an exhaust fan 6, a spray device 7, a water baffle 8, a water receiving tray 9, a slide seat 10, a handle 11, a slide rail 12, a water outlet 13, a water storage tank 14, an air duct 15, a control motor 16, a rotary plate 17, a spray rack 18, an adsorption plate 19, a spray head 20, a rack plate 21, and a filter screen 22.

[0027] like Figure 1-Figure 4 As shown, the mixing station body 1 works and generates a large amount of dust, which is sent to the catalyst 4 through the air pipe 2. In order to ensure the stability of the placement of the air pipe 2, the air pipe 2 is fixed by multiple clamping plates 3. The catalyst 4 adopts UV photocatalysis. The UV photocatalysis combines ultraviolet light with iron ions to accelerate the decomposition of H2O2, and oxidize and remove some components contained in the dust; the dust after the first step of purification is sent to the exhaust pipe 5 through the exhaust fan 6, and the exhaust pipe 5 is equipped with a spray head 20. The solid impurities contained in the dust are removed by mixing water with the dust. The impurities finally fall into the water receiving tray 9, and the excess gas is discharged through the exhaust pipe 5.

[0028] The spray device 7 includes a rotary plate 17, a plurality of air passages 15 are opened in the middle of the rotary plate 17, an annular groove is opened around it, a rack plate 21 is installed in the annular groove, and a control motor 16 is installed above the rotary plate 17. The output end of the control motor 16 is toothed and can be meshed with the rack plate 21 for transmission, thereby driving the rotary plate 17 to rotate. The rotary plate 17 is in rotational cooperation with the spray frame 18.

[0029] A plurality of spray heads 20 are installed at the bottom of the spray rack 18. The plurality of spray heads 20 work simultaneously, covering a wider area and having a better dust settling effect. Adsorption plates 19 are installed at the bottom of both sides of the spray rack 18. The adsorption plates 19 contain activated carbon, which purifies the dust and discharges it through the air duct 15 after purification.

[0030] When exhaust is not needed, the rotary plate 17 and the air passage 15 of the spray rack 18 are misaligned, and the gas cannot be discharged. After purification for a period of time, the control motor 16 drives the rotary plate 17 to rotate, the air passage 15 is connected, and the gas is discharged.

[0031] A filter screen 22 is installed on the air passage 15 on the rotating plate 17 to prevent impurities from falling from the exhaust hole opened at the top of the exhaust pipe 5, and large impurities from falling into the exhaust pipe 5, causing the exhaust pipe 5 to be blocked.

[0032] The bottom of the water receiving tray 9 is provided with a hole which is communicated with the water storage tank 14 , and the water can be stored in the water storage tank 14 after being received.

[0033] The working principle of this utility is as follows:

[0034] When the mixing station is working, a large amount of dust will be generated when collecting waste powder. The dust is sucked into the air pipe 2 by the exhaust fan 6, and after the first step of decomposition by the catalyst 4, it enters the exhaust pipe 5. The spray head 20 in the exhaust pipe 5 works, and the impurities in the dust combine with liquid water, settle downward and fall into the water retaining channel, and finally fall into the water receiving tray 9. The water receiving tray 9 is connected with the water storage tank 14, and finally the excess water enters the water storage tank 14 for collection. When a certain amount is collected, it can be discharged through the water outlet 13. When the water receiving tray 9 needs to be cleaned, the handle 11 is pulled to take out the water receiving tray 9 to complete the cleaning; and the excess air is adsorbed by a certain amount of impurities through the adsorption plate 19, and the cleaned air is discharged from the exhaust pipe 5 through the air duct 15. When the air is purified, the control motor 16 controls the rotary plate 17 to rotate, and the air duct 15 is not connected and cannot be discharged. After the purification is completed, the rotary plate 17 is controlled to rotate again, and the air duct 15 is connected to complete the exhaust.

[0035] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.

Claims

1. A waste powder dust removal device for an asphalt mixing plant, comprising a mixing plant body (1), characterized in that: The mixing station body (1) is connected to the catalyst (4) through the air delivery pipe (2), the catalyst (4) is connected to the exhaust fan (6), the exhaust fan (6) is connected to the exhaust pipe (5), and the exhaust pipe (5) is provided with a spray device (7); The spray device (7) comprises a control motor (16), a rotary plate (17), a spray rack (18), an adsorption plate (19) and a plurality of spray heads (20); the control motor (16) is fixedly mounted on the inner wall of the exhaust pipe (5); the rotary plate (17) is transmission-connected to the output end of the control motor (16); the spray rack (18) is fixedly connected to the exhaust pipe (5); the top of the spray rack (18) is rotationally matched with the rotary plate (17); a plurality of spray heads (20) are fixedly mounted on the bottom of the spray rack (18); and the adsorption plates (19) are respectively arranged on both sides of the spray rack (18).

2. The waste powder dust removal device for asphalt mixing plant according to claim 1, characterized in that: The top of the rotary plate (17) is provided with an empty slot, and a rack plate (21) is arranged in the empty slot.

3. The waste powder dust removal device for asphalt mixing plant according to claim 2, characterized in that: The rotary plate (17) and the spray rack (18) are both provided with an air passage (15), and after the control motor (16) drives the rotary plate (17), the rotary plate (17) is communicated with the air passage (15) of the spray rack (18).

4. The waste powder dust removal device for asphalt mixing plant according to claim 1, characterized in that: The gas delivery pipe (2) is arc-shaped, and the vertical pipe portion of the gas delivery pipe (2) is fixedly connected to the mixing station body (1) via a clamping plate (3).

5. The waste powder dust removal device for asphalt mixing plant according to claim 3, characterized in that: A filter screen (22) is installed at the opening of the air passage (15) of the rotary plate (17).

6. The waste powder dust removal device for asphalt mixing plant according to claim 1, characterized in that: Water baffles (8) are respectively arranged on both sides of the exhaust pipe (5) close to the exhaust fan (6), and a water flow channel is formed between the water baffles (8).

7. The waste powder dust removal device for asphalt mixing plant according to claim 6, characterized in that: A water storage tank (14) is arranged at the bottom of the exhaust pipe (5), a slide rail (12) is arranged above the water storage tank (14), a slide seat (10) is slidably matched on the slide rail (12), a water receiving tray (9) is fixedly mounted on the slide seat (10), and the water receiving tray (9) is located opposite to the water channel.

8. The waste powder dust removal device for asphalt mixing plant according to claim 7, characterized in that: The water receiving tray (9) is provided with a plurality of water outlet holes, and the water outlet holes are connected to the water storage tank (14).

9. The waste powder dust removal device for asphalt mixing plant according to claim 7, characterized in that: A handle (11) is provided on the side of the sliding seat (10), and a portion of the handle (11) extends to the outside of the exhaust pipe (5).

10. The waste powder dust removal device for asphalt mixing plant according to claim 7, characterized in that: The bottom of the water storage tank (14) is provided with a water outlet (13).