Electroplating waste gas treatment structure
By designing an electroplating waste gas treatment structure including a reaction tank, agitating blade, scraper, activated carbon plate and reflow assembly, the problems of insufficient waste gas treatment and secondary pollution in the prior art are solved, and efficient purification and recycling of waste gas is achieved.
Patent Information
- Application Number
- CN202421403505.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
When the existing electroplating waste gas treatment towers treat electroplating waste gas, the treated waste gas is prone to secondary pollution, and when impurities and particles are unevenly distributed, the waste gas cannot be fully dispersed and purified.
An electroplating waste gas treatment structure is designed, including a reaction tank, agitating blade, scraper, activated carbon plate and reflow assembly. The spray head sprays water and mixes the waste gas, stirs the waste gas through the stirring leaf, scrapes away impurities on the filter plate, and the activated carbon plate further filters and purifies the waste gas, and the reflow component realizes water circulation and effective removal of impurities.
The exhaust gas is fully agitated and dispersed, the waste gas treatment efficiency and purification effect are improved, secondary pollution is avoided, and the efficient recycling and treatment of waste gas is ensured.
Smart Images

Figure CN222658229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electroplating waste gas treatment, in particular to an electroplating waste gas treatment structure. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to adhere a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation, improving wear resistance, conductivity, reflectivity, corrosion resistance and enhancing aesthetics. In the electroplating process of industrial production, an industrial waste gas containing extremely high concentrations of toxic, harmful and difficult to degrade naturally is easily generated. Therefore, the waste gas needs to be purified before it can be discharged.
[0003] After searching, a publication number of CN220090956U disclosed an electroplating waste gas treatment tower, which includes a tower body, a circulating water tank is provided on the right side of the tower body near the bottom, a water outlet pipe is provided on the right side of the circulating water tank near the bottom, a water pump is provided on the right side of the water outlet pipe, a water supply pipe is provided on the top of the water pump, and a plurality of bearing structures are provided inside the tower body. A first packing layer, a second packing layer, a zeolite filter layer, a heating filter screen and an activated carbon filter layer are provided in sequence from bottom to top inside the tower body and at the top of the bearing structure, a spray pipe structure is provided above the first packing layer and the second packing layer and at the bottom of the bearing structure, through Due to the design of the heating structure, during use, the waste gas passing through the first packing layer and the second packing layer will become moist, thereby avoiding the problem that when the existing electroplating waste gas treatment tower treats the electroplating waste gas, the treated waste gas is moist waste gas, which is very easy to be polluted again in the treatment tower, thereby improving the treatment efficiency of the electroplating waste gas. However, in this scheme, the waste gas only flows upward along the tower body and is then gradually purified. When the impurities and particles in the waste gas are unevenly distributed, the device cannot fully disperse and mix the impurities and particles in the waste gas, resulting in incomplete waste gas treatment, and the exhausted gas will still have an impact on the air. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an electroplating waste gas treatment structure, which aims to improve the problem that the existing waste gas treatment structure cannot fully purify the waste gas when treating the mixed waste gas.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plating waste gas treatment structure, comprising a reaction tank, a top cover is rotatably connected to the top of the outer wall of the reaction tank, an exhaust pipe is fixedly connected to the inside of the top cover, a motor is fixedly connected to the outer wall of the top cover, a rotating shaft is fixedly connected to the output end of the motor, a stirring blade is fixedly connected to the outer wall of the rotating shaft, a first scraper is fixedly connected to the outer wall of the rotating shaft, a connecting rod is fixedly connected to the outer wall of the rotating shaft, a sleeve is fixedly connected to the outer wall of the connecting rod, a second scraper is slidably connected to the inside of the sleeve, a spring is arranged inside the sleeve, an activated carbon plate is fixedly connected to the inside of the reaction tank, a filter plate is fixedly connected to the inside of the activated carbon plate, a water storage tank is fixedly connected to the bottom of the outer wall of the reaction tank, a water pipe is fixedly connected to the inside of the water storage tank, a one-way valve is fixedly connected to the outer wall of the water pipe, a shunt pipe is fixedly connected to one end of the water pipe, a spray head is fixedly connected to the inside of the shunt pipe, and a reflux component is arranged inside the reaction tank.
[0006] Through the above technical scheme, the exhaust gas is first collected and transported to the bottom of the reaction tank, and then water is sprayed through the sprinkler head to clean and mix the exhaust gas, and react with the particulate impurities. The heavy particles will be filtered with the water flow, and the light exhaust gas will be filtered and purified by the filter plate. At the same time, the motor drives the shaft to drive the stirring blade and the scraper to rotate. The stirring blade stirs the exhaust gas, and the scraper scrapes off the impurity particles on the filter plate to prevent clogging. The activated carbon plate further filters and purifies the exhaust gas to increase the filtration rate. The connecting rod drives the sleeve plate to slide, which is convenient for cleaning the impurities remaining on the inner wall of the reaction tank, thereby achieving full treatment and recovery of the exhaust gas, and facilitating the cleaning of the inside of the tank.
[0007] Furthermore, the reflux component includes a filter screen, an outer wall of the filter screen is fixedly connected to the inside of the reaction tank, a reflux pipe is fixedly connected to the inside of the reaction tank, and an outer wall of the reflux pipe is fixedly connected to the inside of the water storage tank.
[0008] Through the above technical solution, the impurity particles are mixed with the water flow, and are filtered by the filter 19, so that the impurity particles remain on the filter 19, and the water flow flows back to the water storage tank 14 through the return pipe 20, forming a water cycle.
[0009] Furthermore, one end of the spring is fixedly connected to the inside of the sleeve plate, and the other end of the spring is fixedly connected to the outer wall of the second scraper plate. The first scraper plate fits the filter plate, and the second scraper plate fits the reaction tank.
[0010] Through the above technical solution, the second scraper 10 slides inside the sleeve plate 9 and compresses the spring 11, so that the second scraper 10 can adapt to different planes inside the reaction tank 1, thereby better cleaning the inside of the reaction tank 1.
[0011] Furthermore, an air inlet pipe is fixedly connected to the interior of the reaction tank, a collecting tube is fixedly connected to the outer wall of the air inlet pipe, and a fan is fixedly connected to the interior of the collecting tube.
[0012] Through the above technical solution, the two fans 23 collect the exhaust gas at the same time, and then transport it to the interior of the reaction tank 1 through the air inlet pipe 21 for the next purification process.
[0013] Furthermore, a collecting bucket is fixedly connected to the outer wall of the collecting cylinder, an electroplating tank is arranged inside the collecting bucket, a partition is fixedly connected inside the collecting bucket, and a cooling pipe is fixedly connected inside the collecting bucket.
[0014] Through the above technical solution, the collecting bucket 24 is completely covered above the electroplating tank 34, so that the exhaust gas can be collected to the maximum extent. At the same time, the cooling pipe 26 can absorb the heat energy in the exhaust gas, thereby protecting the rear pipeline and purification structure.
[0015] Furthermore, a connecting seat is fixedly connected inside the collecting bucket, a connecting shaft is rotatably connected inside the connecting seat, and a side plate is fixedly connected to an outer wall of the connecting shaft.
[0016] Through the above technical solution, the side plate 29 is fixed inside the collecting bucket 24 by the connecting seat 27, and the side plate 29 can rotate around the connecting shaft 28 to adjust its own angle.
[0017] Furthermore, a worm gear is fixedly connected to the outer wall of the connecting shaft, and a rotating rod is rotatably connected to the inside of the collecting bucket.
[0018] Through the above technical solution, the position of the worm gear 30 is fixed by the connecting shaft 28 , and the rotating rod 31 can rotate inside the collecting bucket 24 .
[0019] Furthermore, one end of the rotating rod is fixedly connected to a worm, the worm is meshed with the worm wheel, and the other end of the rotating rod is fixedly connected to a knob.
[0020] Through the above technical solution, the worm wheel 30 and the connecting shaft 28 can be driven by rotating the knob 33 through the worm 32, so that the angle of the side panel 29 can be manually adjusted, and the position of the side panel 29 can also be locked.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the motor drives the rotating shaft to rotate, so that the rotating shaft can drive the stirring blade and the second scraper to rotate, and then the filter plate and the activated carbon plate are used to filter and adsorb the exhaust gas, so as to achieve the effect of fully stirring and breaking up the exhaust gas, realize the efficient recovery of the exhaust gas, and also facilitate the cleaning of the inside of the tank, thus solving the problem that the existing exhaust gas treatment structure cannot fully purify the exhaust gas when treating the mixed exhaust gas, thereby improving the practicability of the treatment structure and the efficiency of the exhaust gas treatment.
[0023] 2. In the utility model, the exhaust gas is collected in all directions through the collection bucket and the fan. At the same time, the rotation of the fan can drive the worm gear to adjust the angle of the side plate, thereby controlling the collection rate of the exhaust gas, so as to achieve the effect of fully collecting the exhaust gas. It solves the problem that the existing exhaust gas treatment structures are all arranged on the side of the electroplating tank and cannot collect the exhaust gas comprehensively, improves the comprehensiveness of the treatment structure, and expands the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A three-dimensional structural schematic diagram of an electroplating waste gas treatment structure proposed by the utility model;
[0025] Figure 2 A schematic cross-sectional view of the internal structure of a reaction tank of an electroplating waste gas treatment structure proposed by the utility model;
[0026] Figure 3 A schematic cross-sectional view of the internal structure of a collecting bucket of an electroplating waste gas treatment structure proposed by the utility model;
[0027] Figure 4 This is a schematic structural diagram of a side plate portion of an electroplating waste gas treatment structure proposed by the utility model.
[0028] Legend:
[0029] 1. Reaction tank; 2. Top cover; 3. Exhaust pipe; 4. Motor; 5. Rotating shaft; 6. Stirring blade; 7. First scraper; 8. Connecting rod; 9. Sleeve plate; 10. Second scraper; 11. Spring; 12. Activated carbon plate; 13. Filter plate; 14. Water storage tank; 15. Water pipe; 16. One-way valve; 17. Diverter pipe; 18. Sprinkler head; 19. Filter screen; 20. Reflux pipe; 21. Inlet pipe; 22. Collecting cylinder; 23. Fan; 24. Collecting bucket; 25. Partition; 26. Cooling pipe; 27. Connecting seat; 28. Connecting shaft; 29. Side plate; 30. Worm gear; 31. Rotating rod; 32. Worm; 33. Knob; 34. Plating tank. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a plating waste gas treatment structure, including a reaction tank 1, the top of the outer wall of the reaction tank 1 is rotatably connected to a top cover 2, the top cover 2 is fixedly connected to an exhaust pipe 3, the outer wall of the top cover 2 is fixedly connected to a motor 4, the output end of the motor 4 is fixedly connected to a rotating shaft 5, the outer wall of the rotating shaft 5 is fixedly connected to a stirring blade 6, the outer wall of the rotating shaft 5 is fixedly connected to a first scraper 7, the outer wall of the rotating shaft 5 is fixedly connected to a connecting rod 8, the outer wall of the connecting rod 8 is fixedly connected to a sleeve plate 9, the sleeve plate 9 is slidably connected to a second scraper 10, a spring 11 is arranged inside the sleeve plate 9, an activated carbon plate 12 is fixedly connected to the inside of the reaction tank 1, a filter plate 13 is fixedly connected to the inside of the activated carbon plate 12, the bottom of the outer wall of the reaction tank 1 A water storage tank 14 is fixedly connected, a water delivery pipe 15 is fixedly connected inside the water storage tank 14, a one-way valve 16 is fixedly connected to the outer wall of the water delivery pipe 15, a diverter pipe 17 is fixedly connected to one end of the water delivery pipe 15, a spray head 18 is fixedly connected inside the diverter pipe 17, and a reflux assembly is arranged inside the reaction tank 1; the reflux assembly includes a filter screen 19, the outer wall of the filter screen 19 is fixedly connected to the inside of the reaction tank 1, a reflux pipe 20 is fixedly connected to the inside of the reaction tank 1, and the outer wall of the reflux pipe 20 is fixedly connected to the inside of the water storage tank 14; one end of the spring 11 is fixedly connected to the inside of the sleeve plate 9, and the other end of the spring 11 is fixedly connected to the outer wall of the second scraper plate 10, the first scraper plate 7 is fitted with the filter plate 13, and the second scraper plate 10 is fitted with the reaction tank 1;
[0032] Specifically, when the exhaust gas needs to be fully mixed and cleaned, the exhaust gas collected in the collecting bucket 24 is transported to the bottom of the reaction tank 1 through the air inlet pipe 21. At the same time, the one-way valve 16 is opened to allow the water in the water storage tank 14 to flow to the diversion pipe 17 through the water delivery pipe 15 and sprayed to the inside of the reaction tank 1. The water contacts the particulate impurities in the exhaust gas, and the heavier particles in the exhaust gas fall into the filter screen 19 with the water flow. After filtering, the water flows back to the water storage tank 14, while the lighter exhaust gas is filtered by the filter plate 13 for preliminary purification. At the same time, the output end of the motor 4 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives the stirring blade 6 and the first scraper 7 to rotate. The stirring blade 6 fully stirs the exhaust gas in the reaction tank 1 to disperse the particles in the exhaust gas. The first scraper 7 scrapes off the impurity particles adsorbed on the filter plate 13 to prevent the filter plate 13 from being blocked, and then the exhaust gas is further filtered and purified through the activated carbon plate 12 to accelerate the filtration rate of the exhaust gas. The shaft 5 drives the sleeve plate 9 to rotate through the connecting rod 8, and the sleeve plate 9 can drive the second scraper 10 to slide on the inner wall of the reaction tank 1, so as to facilitate the cleaning of the impurities remaining on the inner wall of the reaction tank 1. In this way, the exhaust gas can be fully stirred and broken up, and efficient exhaust gas recovery and cleaning are realized. At the same time, it is also convenient to clean the inside of the tank, improve the practicability of the treatment structure and the efficiency of exhaust gas treatment, can effectively purify the exhaust gas and protect the environment, and also provide a clean working environment for subsequent processes.
[0033] Reference Figure 1 , Figure 3 and Figure 4 An air inlet pipe 21 is fixedly connected inside the reaction tank 1, a collecting tube 22 is fixedly connected to the outer wall of the air inlet pipe 21, and a fan 23 is fixedly connected inside the collecting tube 22; a collecting bucket 24 is fixedly connected to the outer wall of the collecting tube 22, a plating tank 34 is arranged inside the collecting bucket 24, a partition 25 is fixedly connected inside the collecting bucket 24, and a cooling pipe 26 is fixedly connected inside the collecting bucket 24; a connecting seat 27 is fixedly connected inside the collecting bucket 24, a connecting shaft 28 is rotatably connected inside the connecting seat 27, and a side plate 29 is fixedly connected to the outer wall of the connecting shaft 28; a worm gear 30 is fixedly connected to the outer wall of the connecting shaft 28, and a rotating rod 31 is rotatably connected inside the collecting bucket 24; a worm 32 is fixedly connected to one end of the rotating rod 31, the worm 32 is meshed with the worm gear 30, and a knob 33 is fixedly connected to the other end of the rotating rod 31;
[0034] Specifically, when it is necessary to fully collect the exhaust gas, the fan 23 is turned on and the fan 23 starts working, and the exhaust gas is collected through the collecting bucket 24. The exhaust gas is effectively introduced into the processing structure through the collecting bucket 24, and then the worm 32 is driven to rotate by turning the knob 33. Since the worm 32 and the worm wheel 30 are meshed with each other, the rotation of the worm 32 will drive the worm wheel 30 to rotate, and the rotation of the worm wheel 30 will further drive the connecting shaft 28 to rotate inside the connecting seat 27. This process will also adjust the angle of the side plate 29, and the angle adjustment of the side plate 29 can be adjusted by adjusting the angle of the side plate 29. Angle is used to control the intake amount of exhaust gas. In this way, the position of the side panel 29 can be adjusted as needed to ensure that the exhaust gas can be fully collected. This makes it possible to adjust the intake amount to adapt to different exhaust gas concentrations and flow rates, thereby achieving the effect of fully collecting the exhaust gas. At the same time, it can not only effectively collect the exhaust gas and improve the comprehensiveness of the treatment structure, but also expand the application scope of the treatment structure. At the same time, it also helps to ensure the flexibility and efficiency of the exhaust gas collection process, and is suitable for various industrial scenarios, thereby improving the overall efficiency and effectiveness of exhaust gas treatment, and thus contributing to environmental protection and production safety.
[0035] Working principle: When the exhaust gas needs to be fully mixed and the inner wall of the reaction tank 1 needs to be fully cleaned, the exhaust gas collected in the collecting hopper 24 is transported to the bottom of the reaction tank 1 through the air inlet pipe 21, and then the one-way valve 16 is opened, so that the water flow in the water storage tank 14 can flow from the water delivery pipe 15 to the diversion pipe 17, and then sprayed to the inside of the reaction tank 1 by the spray head 18 to adsorb the particulate impurities in the exhaust gas. The heavier particles will fall into the filter 19 together with the water flow. After filtering, the water flow can flow back to the water storage tank 14 through the return pipe 20, while the lighter particles will be discharged from the water flow. The exhaust gas can be filtered by the filter plate 13, and then the exhaust gas is preliminarily purified. At the same time, the output end of the motor 4 drives the shaft 5 to rotate, so that the shaft 5 can drive the stirring blade 6 and the first scraper 7 to rotate, wherein the stirring blade 6 can fully stir the exhaust gas inside the reaction tank 1, and then disperse the impurities and particles that have agglomerated in the exhaust gas, and the first scraper 7 can scrape off the impurity particles adsorbed on the filter plate 13 to prevent the filter plate 13 from being blocked, and then the activated carbon plate 12 can further filter and purify the exhaust gas, thereby accelerating the exhaust gas. The filtration rate is increased, and the sleeve plate 9 is driven to rotate by the connecting rod 8 through the rotating shaft 5, so that the sleeve plate 9 can drive the second scraper 10 to slide on the inner wall of the reaction tank 1, so as to facilitate the cleaning of the reaction tank 1 and scrape off the impurities remaining on the inner wall of the reaction tank 1, thereby achieving the effect of fully stirring and breaking up the exhaust gas, realizing the efficient recovery of the exhaust gas, and also facilitating the cleaning of the inside of the tank, improving the practicality of the treatment structure and the efficiency of the exhaust gas treatment. When the exhaust gas needs to be fully collected, the fan 23 is turned on to make the wind The machine 23 can collect the exhaust gas by the collecting bucket 24, and then drive the worm 32 to rotate by turning the knob 33. Since the worm wheel 30 and the worm 32 are meshed with each other, the worm 32 can drive the worm wheel 30 to rotate, and then drive the connecting shaft 28 to rotate inside the connecting seat 27. At the same time, the angle of the side plate 29 can also be adjusted, so that the side plate 29 can control the exhaust gas intake volume by adjusting the angle, thereby achieving the effect of fully collecting the exhaust gas, improving the comprehensiveness of the treatment structure, and expanding the scope of application.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electroplating waste gas treatment structure, comprising a reaction tank (1), characterized in that: The top of the outer wall of the reaction tank (1) is rotatably connected to a top cover (2), the interior of the top cover (2) is fixedly connected to an exhaust pipe (3), the outer wall of the top cover (2) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a rotating shaft (5), the outer wall of the rotating shaft (5) is fixedly connected to a stirring blade (6), the outer wall of the rotating shaft (5) is fixedly connected to a first scraper (7), the outer wall of the rotating shaft (5) is fixedly connected to a connecting rod (8), the outer wall of the connecting rod (8) is fixedly connected to a sleeve plate (9), the interior of the sleeve plate (9) is slidably connected to a second scraper plate (10), and the sleeve plate (9) is fixedly connected to a first scraper plate (7). ) is provided with a spring (11) inside, an activated carbon plate (12) is fixedly connected inside the reaction tank (1), a filter plate (13) is fixedly connected inside the activated carbon plate (12), a water storage tank (14) is fixedly connected to the bottom of the outer wall of the reaction tank (1), a water pipe (15) is fixedly connected inside the water storage tank (14), a one-way valve (16) is fixedly connected to the outer wall of the water pipe (15), one end of the water pipe (15) is fixedly connected to a diversion pipe (17), a spray head (18) is fixedly connected inside the diversion pipe (17), and a reflux component is provided inside the reaction tank (1).
2. The electroplating waste gas treatment structure according to claim 1, characterized in that: The reflux component comprises a filter screen (19), the outer wall of the filter screen (19) is fixedly connected to the interior of the reaction tank (1), a reflux pipe (20) is fixedly connected to the interior of the reaction tank (1), and the outer wall of the reflux pipe (20) is fixedly connected to the interior of the water storage tank (14).
3. The electroplating waste gas treatment structure according to claim 1, characterized in that: One end of the spring (11) is fixedly connected to the inside of the sleeve plate (9), and the other end of the spring (11) is fixedly connected to the outer wall of the second scraper (10); the first scraper (7) is in contact with the filter plate (13), and the second scraper (10) is in contact with the reaction tank (1).
4. The electroplating waste gas treatment structure according to claim 2, characterized in that: An air inlet pipe (21) is fixedly connected to the interior of the reaction tank (1), a collecting tube (22) is fixedly connected to the outer wall of the air inlet pipe (21), and a fan (23) is fixedly connected to the interior of the collecting tube (22).
5. The electroplating waste gas treatment structure according to claim 4, characterized in that: The outer wall of the collecting barrel (22) is fixedly connected to a collecting bucket (24), an electroplating tank (34) is provided inside the collecting bucket (24), a partition plate (25) is fixedly connected inside the collecting bucket (24), and a cooling pipe (26) is fixedly connected inside the collecting bucket (24).
6. The electroplating waste gas treatment structure according to claim 5, characterized in that: A connecting seat (27) is fixedly connected inside the collecting bucket (24), a connecting shaft (28) is rotatably connected inside the connecting seat (27), and a side plate (29) is fixedly connected to the outer wall of the connecting shaft (28).
7. The electroplating waste gas treatment structure according to claim 6, characterized in that: A worm gear (30) is fixedly connected to the outer wall of the connecting shaft (28), and a rotating rod (31) is rotatably connected to the interior of the collecting bucket (24).
8. The electroplating waste gas treatment structure according to claim 7, characterized in that: One end of the rotating rod (31) is fixedly connected to a worm (32), the worm (32) is meshed with the worm wheel (30), and the other end of the rotating rod (31) is fixedly connected to a knob (33).
Citation Information
Patent Citations
Electroplating waste gas treatment tower
CN220090956U
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