Emulsified cutting fluid blending device
By designing an emulsified cutting fluid distribution device including a base, a mixing tank, a mixing rod, a lifting assembly and a motor system, the problems of long feeding and discharge time and low mixing efficiency caused by large volume of the mixing tank in the prior art are solved, and efficient cutting fluid distribution is achieved.
Patent Information
- Application Number
- CN202420642477.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing cutting fluid dispensing device has a large volume of the mixing tank, resulting in a long feeding and discharge time, so it cannot be processed during this period, and the mixing efficiency is low.
An emulsified cutting fluid distribution device is designed, including a base, a mixing tank, a mixing rod, a lifting assembly and a motor system. The feeding and discharge of the feeding pipe and the discharge pipe are carried out, and efficient stirring and distributing is achieved using multiple stirring rods and lifting components.
By using two mixing tanks in turn for mixing and stirring, the waste of time is effectively prevented during feeding and discharge, and the mixing efficiency is improved.
Smart Images
Figure CN222658485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting fluid preparation, in particular to an emulsified cutting fluid preparation device. Background Art
[0002] At present, modern semi-synthetic cutting fluid is commonly known as microemulsion, which is diluted into water in a certain proportion, eliminating the shortcomings of emulsified and synthetic cutting fluids, while integrating the advantages of the two cutting fluids into one, with good lubrication, cooling, rust prevention, cleaning and other functions.
[0003] However, when mixing cutting fluid, the existing mixing device generally mixes the cutting fluid by cooperating with a motor, a rotating shaft and a stirring rod. However, due to the large volume of the mixing tank, the feeding and discharging time is long, and processing cannot be carried out during this period, resulting in low mixing efficiency. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an emulsified cutting fluid mixing device, which aims to improve the problem that the volume of the mixing tank is large, resulting in a long time for feeding and discharging, during which processing cannot be carried out, resulting in low mixing efficiency.
[0005] The utility model is implemented as follows: an emulsified cutting fluid mixing device comprises a base, a mixing tank is symmetrically fixedly installed on the top of the base, a first rotating shaft is rotatably installed on the top of the inner wall of the mixing tank, a stirring rod is fixedly installed on the outer side of the first rotating shaft, a supporting column is fixedly installed on the top of the base, the top of the supporting column is slidably sleeved on the first supporting frame, a lifting assembly is installed on the first supporting frame, a first motor is fixedly installed on the top of the first supporting frame, the output end of the first motor passes through the first supporting frame and is fixedly connected to a supporting plate, a second motor is fixedly installed on the top of the supporting plate, the output end of the second motor passes through the supporting plate and is fixedly installed with a cross block, the top of the first rotating shaft passes through the top of the mixing tank and is provided with a cross slot matching the cross block.
[0006] In the preferred technical solution of the present utility model, a feed pipe is installed at the top of the preparation tank, a feed hopper is installed at the top of the feed pipe, a discharge pipe is installed at the bottom of the preparation tank, the bottom end of the discharge pipe passes through the base, a solenoid valve is installed on the discharge pipe, the feed pipe is inclined, and the discharge pipe is arranged at the center of the bottom end of the preparation tank.
[0007] In the preferred technical solution of the present utility model, a first water inlet pipe is installed on one side of the feed pipe, and a flow meter is installed on the first water inlet pipe.
[0008] In the preferred technical solution of the utility model, there are multiple stirring rods, and the multiple stirring rods are symmetrically and equidistantly installed on the outside of the first rotating shaft. A scraper is fixedly installed at one end of each stirring rod, and the scraper is slidably connected to the inner wall of the preparation tank.
[0009] In the preferred technical solution of the present utility model, a water storage ring is fixedly installed on the top of the inner wall of the mixing tank, the water storage ring is hollow, the top of the water storage ring is fixedly connected to the second water inlet pipe, the top of the second water inlet pipe passes through the top of the mixing tank and extends to the outside, a plurality of water outlet holes are arranged on the outside of the water storage ring, and the diameter of the water storage ring is smaller than the inner wall diameter of the mixing tank.
[0010] In the preferred technical solution of the present utility model, the lifting assembly includes a cylinder and a side panel, the first support frame is L-shaped, the side panel is fixedly mounted on one side of the first support frame, one end of the side panel slides through one side of the support column and extends to the outside, one side of the support column is provided with a sliding hole that cooperates with the side panel, the cylinder is fixedly mounted on the top of the base, the output end of the cylinder is fixedly connected to the bottom end of the side panel, and the top of the support column is provided with a first sliding groove that cooperates with the first support frame.
[0011] In the preferred technical solution of the utility model, a support block is fixedly installed on one side of the first support frame, a first support ring is fixedly installed on one side of the support block, the support plate is slidably installed on the first support ring, and an arc-shaped sliding groove cooperating with the support plate is provided at the bottom end of the support plate.
[0012] In the preferred technical solution of the utility model, the limit frames are symmetrically fixedly installed on both sides of the support block, the limit frames are L-shaped, and a positioning block is fixedly installed at one end of the limit frame. A groove that cooperates with the support plate is provided on one side of the positioning block. When the support plate is completely fitted with the inner wall of the groove, the cross block is directly above the cross groove.
[0013] In the preferred technical solution of the utility model, a spring is fixedly installed on one side of the positioning block, a circular plate is fixedly installed on one end of the spring, a pull rod is fixedly installed on one side of the circular plate, one end of the pull rod slides through the positioning block and is fixedly installed with a protective pad, the protective pad is circular, and a circular groove matching the protective pad is provided on the inner wall of the groove, and the spring is movably sleeved on the outside of the pull rod.
[0014] In the preferred technical solution of the utility model, a first protective ring is fixedly installed on the top of the mixing tank, and a second protective ring is fixedly installed on the bottom of the support plate. The first protective ring is slidably sleeved on the outer side of the second protective ring, and the second support ring is fixedly installed inside the first protective ring. The inner and outer diameters of the second support ring are the same as those of the second protective ring. A protective ring is fixedly installed on the top of the second support ring, and the second support ring is movably sleeved on the outer side of the first rotating shaft.
[0015] The beneficial effects of the utility model are as follows: the utility model obtains an emulsified cutting fluid mixing device through the above-mentioned design, feeds into the mixing tank through the feed pipe, and water is fed in through the first water inlet pipe in cooperation with the flow meter, and the second motor is started to drive the first rotating shaft to rotate for stirring through the cooperation of the cross block and the cross slot, and the other mixing tank is feeding and taking in water during stirring and mixing. When the stirring is finished, the start cylinder drives the first support frame to rise up through the side plate until the cross block is separated from the cross slot, and the first motor is started to drive the support plate to rotate into the groove of the other positioning block. At this time, the cylinder is started again to drive the cross block to move down into the other cross slot, and the first motor is started to mix and stir, and at the same time, the other mixed material can be discharged and cleaned. This device can mix and stir alternately with the cooperation of the two mixing tanks, thereby effectively preventing the time wasted when feeding and discharging materials, and improving the efficiency of mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of an emulsified cutting fluid preparation device provided by an embodiment of the utility model;
[0018] Figure 2 A schematic diagram of the internal structure of a mixing tank is provided for an embodiment of the utility model;
[0019] Figure 3 A schematic diagram of the structure of a lifting assembly is provided for an embodiment of the utility model;
[0020] Figure 4 A partial structural schematic diagram of an emulsified cutting fluid preparation device is provided for an embodiment of the utility model;
[0021] Figure 5 A schematic diagram of the structure of the outer side of the first support ring is provided for the implementation mode of the utility model;
[0022] Figure 6 A structural schematic diagram of a first protective ring and a second protective ring is provided for an embodiment of the utility model.
[0023] In the figure: 110-base; 111-support column; 112-first support frame; 113-cylinder; 114-side plate; 120-blending tank; 121-first rotating shaft; 122-stirring rod; 123-feed pipe; 124-discharge pipe; 125-first water inlet pipe; 126-water storage ring; 127-second water inlet pipe; 128-scraper; 130-first motor; 131-support plate; 132-second motor; 133-cross block; 140-support block; 141-first support ring; 142-limiting frame; 143-positioning block; 144-spring; 145-round plate; 146-pull rod; 147-protection pad; 150-first protection ring; 151-second protection ring; 152-second support ring. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 , Figure 2 and Figure 6The utility model provides a technical solution: an emulsified cutting fluid mixing device, including a base 110, a mixing tank 120 is symmetrically fixedly installed on the top of the base 110, a feed pipe 123 is installed on the top of the mixing tank 120, a feed hopper is installed on the top of the feed pipe 123, a discharge pipe 124 is installed on the bottom of the mixing tank 120, the bottom end of the discharge pipe 124 runs through the base 110, a solenoid valve is installed on the discharge pipe 124, the feed pipe 123 is inclined, the discharge pipe 124 is set at the center of the bottom end of the mixing tank 120, a first rotating shaft 121 is rotatably installed on the top of the inner wall of the mixing tank 120, and a stirring device is fixedly installed on the outer side of the first rotating shaft 121 Rod 122, a support column 111 is fixedly installed on the top of the base 110, the top of the support column 111 is slidably sleeved on the first support frame 112, a lifting assembly is installed on the first support frame 112, a first motor 130 is fixedly installed on the top of the first support frame 112, the output end of the first motor 130 passes through the first support frame 112 and is fixedly connected to the support plate 131, a second motor 132 is fixedly installed on the top of the support plate 131, the output end of the second motor 132 passes through the support plate 131 and is fixedly installed with a cross block 133, the top of the first rotating shaft 121 passes through the top of the preparation tank 120 and is provided with a cross slot that cooperates with the cross block 133.
[0026] In some specific implementation schemes, a first water inlet pipe 125 is installed on one side of the feed pipe 123, and a flow meter is installed on the first water inlet pipe 125 to facilitate water intake according to proportion, thereby improving the preparation quality.
[0027] In some specific implementation schemes, there are multiple stirring rods 122, and the multiple stirring rods 122 are symmetrically and equidistantly installed on the outside of the first rotating shaft 121. A scraper 128 is fixedly installed at one end of each stirring rod 122. The scraper 128 is slidably connected to the inner wall of the preparation tank 120, so as to facilitate the cleaning of the inner wall of the preparation tank 120. A water storage ring 126 is fixedly installed on the top of the inner wall of the preparation tank 120. The water storage ring 126 is hollow, and the top of the water storage ring 126 is fixedly connected to the second water inlet pipe 127. The top of the second water inlet pipe 127 passes through the top of the preparation tank 120 and extends to the outside. A plurality of water outlet holes are arranged on the outside of the water storage ring 126. The diameter of the water storage ring 126 is smaller than the diameter of the inner wall of the preparation tank 120, so as to facilitate the later flushing with clean water.
[0028] In some specific implementation schemes, a first protective ring 150 is fixedly installed on the top of the preparation tank 120, and a second protective ring 151 is fixedly installed on the bottom of the support plate 131. The first protective ring 150 is slidably sleeved on the outer side of the second protective ring 151, and a second support ring 152 is fixedly installed inside the first protective ring 150. The inner and outer diameters of the second support ring 152 are the same as those of the second protective ring 151. A protective ring is fixedly installed on the top of the second support ring 152, and the second support ring 152 is movably sleeved on the outer side of the first rotating shaft 121 to protect the cross block 133 and the cross groove.
[0029] See also Figure 3 The lifting assembly includes a cylinder 113 and a side plate 114. The first support frame 112 is L-shaped. The side plate 114 is fixedly installed on one side of the first support frame 112. One end of the side plate 114 slides through one side of the support column 111 and extends to the outside. A sliding hole that cooperates with the side plate 114 is provided on one side of the support column 111. The cylinder 113 is fixedly installed on the top of the base 110. The output end of the cylinder 113 is fixedly connected to the bottom end of the side plate 114. The top of the support column 111 is provided with a first sliding groove that cooperates with the first support frame 112.
[0030] See also Figure 4 and Figure 5 A support block 140 is fixedly installed on one side of the first support frame 112, and a first support ring 141 is fixedly installed on one side of the support block 140. The support plate 131 is slidably installed on the first support ring 141. An arc-shaped slide groove that cooperates with the support plate 131 is provided at the bottom end of the support plate 131. The stability of the support plate 131 is improved when it moves. Limiting frames 142 are symmetrically fixedly installed on both sides of the support block 140. The limiting frames 142 are L-shaped, and a positioning block 143 is fixedly installed on one end of the limiting frame 142. A groove that cooperates with the support plate 131 is provided on one side of the positioning block 143. When the support plate 131 is completely fitted with the inner wall of the groove, the cross block 133 is directly above the cross groove, which is convenient for limiting the support plate 131 when it rotates.
[0031] In some specific implementation schemes, a spring 144 is fixedly installed on one side of the positioning block 143, a circular plate 145 is fixedly installed on one end of the spring 144, a pull rod 146 is fixedly installed on one side of the circular plate 145, one end of the pull rod 146 slides through the positioning block 143 and is fixedly installed with a protective pad 147, the protective pad 147 is circular, and a circular groove matching the protective pad 147 is provided on the inner wall of the groove, the spring 144 is movably sleeved on the outside of the pull rod 146, which plays a buffering role when the support plate 131 rotates, and effectively prevents the support plate 131 from colliding with the positioning block 143 and causing wear.
[0032] Working principle: When in use, feed the mixing tank 120 through the feed pipe 123, and water is fed in through the first water inlet pipe 125 in cooperation with the flow meter. Start the second motor 132 to drive the first rotating shaft 121 to rotate and stir through the cross block 133 and the cross slot. During the stirring and mixing, the other mixing tank 120 is feeding and taking in water. When the stirring is completed, start the cylinder 113 to drive the first support frame 112 to rise through the side plate 114 until the cross block 133 is out of the cross slot, start the first motor 130 to drive the support plate 131 to rotate into the groove of another positioning block 143, and then start the cylinder 113 again to drive the cross block 133 to move down to another cross slot. Start the first motor 130 to mix and stir, and at the same time, the other mixed material can be discharged and cleaned.
[0033] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An emulsified cutting fluid preparation device, comprising a base, characterized in that: The top of the base is symmetrically fixed with a mixing tank, the top of the inner wall of the mixing tank is rotatably installed with a first rotating shaft, the outer side of the first rotating shaft is fixedly installed with a stirring rod, the top of the base is fixedly installed with a supporting column, the top of the supporting column is slidably sleeved with a first supporting frame, a lifting assembly is installed on the first supporting frame, a first motor is fixedly installed on the top of the first supporting frame, the output end of the first motor passes through the first supporting frame and is fixedly connected to a supporting plate, a second motor is fixedly installed on the top of the supporting plate, the output end of the second motor passes through the supporting plate and is fixedly installed with a cross block, the top of the first rotating shaft passes through the top of the mixing tank and is provided with a cross slot matching with the cross block.
2. The emulsified cutting fluid preparation device according to claim 1, characterized in that: A feed pipe is installed at the top of the mixing tank, a feed hopper is installed at the top of the feed pipe, a discharge pipe is installed at the bottom of the mixing tank, the bottom of the discharge pipe runs through the base, and a solenoid valve is installed on the discharge pipe.
3. The emulsified cutting fluid preparation device according to claim 2, characterized in that: A first water inlet pipe is installed on one side of the feed pipe, and a flow meter is installed on the first water inlet pipe.
4. The emulsified cutting fluid preparation device according to claim 1, characterized in that: There are multiple stirring rods, which are symmetrically and equidistantly mounted on the outside of the first rotating shaft. A scraper is fixedly mounted on one end of each stirring rod, and the scraper is slidably connected to the inner wall of the mixing tank.
5. The emulsified cutting fluid preparation device according to claim 1, characterized in that: A water storage ring is fixedly installed on the top of the inner wall of the mixing tank. The water storage ring is hollow. The top of the water storage ring is fixedly connected to a second water inlet pipe. The top of the second water inlet pipe passes through the top of the mixing tank and extends to the outside. A plurality of water outlet holes are arranged on the outside of the water storage ring.
6. The emulsified cutting fluid preparation device according to claim 1, characterized in that: The lifting assembly includes a cylinder and a side plate. The first support frame is L-shaped, and the side plate is fixedly installed on one side of the first support frame. One end of the side plate slides through one side of the support column and extends to the outside. A sliding hole that cooperates with the side plate is provided on one side of the support column. The cylinder is fixedly installed on the top of the base, and the output end of the cylinder is fixedly connected to the bottom end of the side plate.
7. The emulsified cutting fluid preparation device according to claim 1, characterized in that: A support block is fixedly mounted on one side of the first support frame, a first support ring is fixedly mounted on one side of the support block, and the support plate is slidably mounted on the first support ring.
8. The emulsified cutting fluid preparation device according to claim 7, characterized in that: The limiting frames are symmetrically fixedly installed on both sides of the support block, the limiting frames are L-shaped, one end of the limiting frame is fixedly installed with a positioning block, and one side of the positioning block is provided with a groove that matches the support plate.
9. The emulsified cutting fluid preparation device according to claim 8, characterized in that: A spring is fixedly installed on one side of the positioning block, a circular plate is fixedly installed on one end of the spring, a pull rod is fixedly installed on one side of the circular plate, and one end of the pull rod slides through the positioning block and is fixedly installed with a protective pad.
10. The emulsified cutting fluid preparation device according to claim 1, characterized in that: A first protective ring is fixedly installed on the top of the mixing tank, a second protective ring is fixedly installed on the bottom of the support plate, the first protective ring is slidably sleeved on the outer side of the second protective ring, and a second supporting ring is fixedly installed inside the first protective ring.