Anti-sticking beater for soil powder cyclone collecting bin
By setting up a vibration mechanism outside the cyclone collection chamber, the problem of moisture condensation and soil powder adhesion in the cyclone collection chamber is solved, and the effect of quickly cleaning soil powder without dismantling parts is achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202420732959.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The moisture condensation and soil powder in the cyclone collection chamber leads to the loss of smoothness of the inner wall, affecting the stability of the cyclone, and frequently disassemble parts for cleaning, affecting production efficiency.
A soil powder cyclone collection chamber anti-blocking beater is designed. By setting up a vibration mechanism outside the bin body, the soil powder in the bin body is used to clean the soil powder in the bin body, avoiding disassembly of parts and ensuring that the cyclone collection chamber continues to operate.
It realizes rapid cleaning of soil and powder without stopping the cyclone collection warehouse, improves production efficiency, and reduces cleaning time and labor costs.
Smart Images

Figure CN222658933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cyclone collection bin dust removal equipment, in particular to a soil powder cyclone collection bin anti-sticking beater. Background Art
[0002] In the bentonite processing plant, after grinding and crushing by the pulverizer, the bentonite changes from block to powder. The blower sends air to the cyclone collection bin. The airflow enters the cyclone collection bin tangentially, forming a cyclone, i.e. a rotating airflow. The earth powder caught in the airflow is thrown to the inner wall of the collection bin under the action of centrifugal force, and then falls along the conical shell, presses the air lock valve to enter the discharge pipe, and is bagged to form a product.
[0003] In actual work, production is carried out during the day and stopped at night. As the temperature drops at night, the moisture in the collection bin and in the soil powder will condense on the inner wall of the collection bin to form water droplets. The water droplets combine with the soil powder hanging on the inner wall to form mud blocks, which adhere to the inner wall of the collection bin. In this way, the inner wall of the collection bin loses its smoothness and becomes uneven. The tangential airflow cannot form a stable rotating airflow, thus affecting the working effect of the cyclone collection bin.
[0004] Since the cyclone collection bin is airtight, whenever this happens, the air lock valve and discharge pipe need to be removed, and the mud stuck to the inner wall of the collection bin needs to be shoveled away with a shovel. This is time-consuming and labor-intensive, and difficult to operate. Each cleaning takes about 3-4 hours, affecting production. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an anti-sticking beater for a soil powder cyclone collecting bin. There is no need to disassemble the parts in the cyclone collecting bin. Only a vibration mechanism is needed to clean the soil powder in the bin. During the problem treatment, the cyclone collecting bin does not need to stop working, thus ensuring normal production and improving production efficiency.
[0006] The technical solution of the utility model to solve the above technical problems is as follows: a soil powder cyclone collection bin anti-sticking beater, including a mounting body and a vibration mechanism for connecting to the outside of the bin body, the mounting body having an inner cavity, and the inner cavity is provided with a vibration mechanism.
[0007] The beneficial effects of adopting the above technical solution are:
[0008] A vibration mechanism is arranged outside the bin body. There is no need to disassemble the components in the cyclone collecting bin. The soil and powder in the bin body can be cleaned by using the vibration mechanism. The cyclone collecting bin does not need to stop working while the problem is being solved.
[0009] On the basis of the above technical solution, the present invention can also be improved as follows.
[0010] Furthermore, the installation body is a triangular-shaped installation chamber.
[0011] The beneficial effect of adopting the above further solution is that it is easy to install the vibration mechanism and reduces the difficulty of work.
[0012] Furthermore, the mounting body is formed by welding two triangular plates and two rectangular plates.
[0013] The beneficial effect of adopting the above further solution is to ensure the strength of the installation body and ensure that the vibration effect can be achieved.
[0014] Furthermore, the vibration mechanism is an electromagnetic hammer, which is vertically fixed in the installation chamber, and the end of its striking end is conical, and the bottom of the installation chamber is provided with a striking hole that matches the striking end.
[0015] The beneficial effect of adopting the above further solution is that the electromagnetic hammer drives the striking end to reciprocate up and down, and during the movement, the striking end will contact the striking hole to generate vibration.
[0016] Furthermore, two sides of the electromagnetic hammer are connected to the side walls of the inner cavity by bolts.
[0017] The beneficial effect of adopting the above further solution is good fixing effect and easy assembly and disassembly.
[0018] Furthermore, the model of the electromagnetic hammer is DCC-05A.
[0019] The beneficial effect of adopting the above further solution is that the equipment is commonly used in the market, easy to purchase and low in cost.
[0020] Furthermore, the vibration mechanism is a vibration motor, and the vibration motor is connected to the bottom of the installation chamber through a vibration spring.
[0021] The beneficial effect of adopting the above further solution is that the vibration motor directly realizes the vibration of the installation body.
[0022] Furthermore, it also includes an annular support platform, which is fixedly sleeved on the outside of the warehouse body, and a plurality of the mounting bodies are fixedly arranged on the support platform at intervals in an annular direction, and the corresponding vibration mechanisms are arranged on the plurality of mounting bodies.
[0023] The beneficial effect of adopting the above further solution is that multiple vibration sources can be generated simultaneously, ensuring that the soil powder in the cyclone collection bin is cleaned up, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 for Figure 1 A cross-sectional view of
[0026] Figure 3 This is a structural schematic diagram of the support platform of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the electromagnetic hammer of the utility model;
[0028] Figure 5 This is a schematic diagram of the position of the utility model installed on the warehouse body.
[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0030] 1. Installation body; 2. Punching hole; 3. Electromagnetic hammer; 4. Support platform; 5. Warehouse body. DETAILED DESCRIPTION
[0031] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0032] Embodiment 1:
[0033] like Figure 1-4 As shown, in this embodiment, a soil powder cyclone collection bin anti-sticking beater includes a mounting body 1 for connecting to the outside of the bin body and a vibration mechanism, wherein the mounting body 1 has an inner cavity, and the inner cavity is provided with a vibration mechanism.
[0034] The beneficial effect of this embodiment is that a vibration mechanism is arranged outside the bin body 5, and there is no need to disassemble the components in the cyclone collecting bin. The dirt and powder in the bin body 5 can be cleaned by using the vibration mechanism. The cyclone collecting bin does not need to stop working while the problem is being solved.
[0035] Further, if Figure 5 As shown, the beater of the present application is directly set on the outside of the bin body 5, which is easy to install. Before the improvement, the air lock valve and the discharge pipe need to be disassembled once a month on average to clean the blocked mud. Disassembly, cleaning and installation require 2 people and 3 hours, resulting in 3 hours of downtime, direct losses of about 3,000 yuan, and indirect losses of about 10,000 yuan. After the improvement, when the cyclone collection bin is in an abnormal working state, the anti-sticking beater is used, and the original working state can be restored within 3-5 minutes. During the problem handling period, the cyclone collection bin does not need to stop working.
[0036] Example 2
[0037] Preferably, based on Embodiment 1, the installation body 1 is a triangular-shaped installation chamber.
[0038] The beneficial effects of this embodiment are: facilitating the installation of the vibration mechanism and reducing the difficulty of the work.
[0039] Example 3
[0040] Preferably, on the basis of Embodiment 2, the mounting body 1 is formed by welding two triangular plates and two rectangular plates.
[0041] The beneficial effect of this embodiment is to ensure the strength of the mounting body 1 and ensure that the vibration effect can be achieved.
[0042] Furthermore, the mounting body 1 may be in the shape of a cuboid or a cube, as long as it is convenient for installing and disassembling the vibration mechanism.
[0043] Furthermore, the triangular plate and the rectangular plate are 8 mm steel plates, and the height of the entire mounting body 1 can be 200 mm and the width can be 100 mm.
[0044] Example 4
[0045] Preferably, on the basis of Embodiment 2-3, the vibration mechanism is an electromagnetic hammer 3, which is vertically fixed in the installation chamber, and the end of its striking end is conical, and the bottom of the installation chamber is provided with a striking hole 2 that cooperates with the striking end.
[0046] The beneficial effect of this embodiment is that the electromagnetic hammer 3 drives the striking end to reciprocate up and down, and during the movement, the striking end will contact the striking hole 2 to generate vibration.
[0047] Furthermore, the diameter of the striking hole 2 may be 20 mm.
[0048] When mud blocks adhere to the inner wall of the cyclone collection bin, affecting the working effect of the cyclone collection bin, connect the power supply, adjust the striking frequency of the electromagnetic hammer 3, and adjust it repeatedly several times to clean the cyclone collection bin and restore the original working effect.
[0049] Example 5
[0050] Preferably, on the basis of Embodiment 2-4, two sides of the electromagnetic hammer 3 are connected to the side walls of the inner cavity by bolts.
[0051] The beneficial effects of this embodiment are: good fixing effect and easy assembly and disassembly.
[0052] An alternative to the above-mentioned embodiment 5 is that two sides of the electromagnetic hammer 3 are fixed to the side walls of the inner cavity by snap-fitting.
[0053] Example 6
[0054] Preferably, based on Embodiment 4-5, the model of the electromagnetic hammer 3 is DCC-05A.
[0055] The beneficial effects of this embodiment are: the equipment is commonly used in the market, easy to purchase and low in cost.
[0056] It should be noted that this model of electromagnetic hammer 3 is provided with a controller to facilitate adjustment of the striking frequency of the electromagnetic hammer 3 .
[0057] Example 7
[0058] Preferably, on the basis of Embodiment 1-2, the vibration mechanism is a vibration motor, and the vibration motor is connected to the bottom of the installation chamber through a vibration spring.
[0059] The beneficial effect of this embodiment is that the vibration motor directly realizes the vibration of the installation body.
[0060] Example 8
[0061] Preferably, on the basis of embodiments 1-7, it further includes an annular support platform 4, which is fixedly mounted on the outside of the warehouse body, and a plurality of the mounting bodies 1 are fixedly arranged at annular intervals on the support platform 4, and the plurality of the mounting bodies 1 are provided with corresponding vibration mechanisms.
[0062] The beneficial effect of this embodiment is that multiple vibration sources can be generated simultaneously to ensure that the soil powder in the cyclone collection bin is cleaned up, thereby further improving work efficiency.
[0063] Further, when the vibration mechanism is an electromagnetic hammer 3 , the mounting body 1 is mounted on the support platform 4 ; when the vibration mechanism is a vibration motor, the mounting body 1 is mounted at the bottom of the support platform 4 .
[0064] The beneficial effects of the utility model are:
[0065] When the cyclone collecting bin is not working properly and needs to be cleaned, insert the striking end of the electromagnetic hammer 3 into the striking hole 2, connect the 220V power supply of the beater, and slowly adjust the striking frequency of the controller from low to high, repeatedly adjust it several times, until the cyclone collecting bin is cleaned and works normally. During the operation of the anti-sticking beater, the cyclone collecting bin does not need to stop working. After the cyclone collecting bin is cleaned, the anti-sticking beater can be removed and stored.
[0066] In the description of the present invention, it should be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "inside", "outside", "peripheral", "circumferential" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred system or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0067] In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0068] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0069] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A soil powder cyclone collection bin anti-sticking beater, characterized in that: The invention comprises a mounting body (1) and a vibration mechanism for connecting to the outside of a warehouse body (5), wherein the mounting body (1) has an inner cavity, and the inner cavity is provided with a vibration mechanism; the mounting body (1) is a triangular mounting chamber; the vibration mechanism is an electromagnetic hammer (3), and the electromagnetic hammer (3) is vertically fixedly arranged in the mounting chamber, and the end of the striking end thereof is conical, and the bottom of the mounting chamber is provided with a striking hole (2) that matches the striking end.
2. The anti-sticking beater for soil powder cyclone collection bin according to claim 1, characterized in that: The mounting body (1) is formed by welding two triangular plates and two rectangular plates.
3. The anti-sticking beater for soil powder cyclone collection bin according to claim 1, characterized in that: Both sides of the electromagnetic hammer (3) are connected to the side walls of the inner cavity via bolts.
4. The anti-sticking beater for soil powder cyclone collection bin according to claim 1, characterized in that: The model of the electromagnetic hammer (3) is DCC-05A.
5. The anti-sticking beater for soil powder cyclone collection bin according to claim 1, characterized in that: The vibration mechanism is a vibration motor, and the vibration motor is connected to the bottom of the installation chamber through a vibration spring.
6. A soil powder cyclone collection bin anti-sticking beater according to any one of claims 1 to 5, characterized in that: It also comprises an annular support platform (4), wherein the support platform (4) is fixedly sleeved on the outside of the warehouse body (5), a plurality of the mounting bodies (1) are fixedly arranged at annular intervals on the support platform (4), and corresponding vibration mechanisms are arranged on the plurality of mounting bodies (1).