Release agent spraying device
By designing an adjustable atomizing nozzle and flexible adjustment structure, the existing devices' flexibility and multi-spray head adjustment problems in special-shaped structure spraying are solved, and the rapid and flexible spraying of special-shaped structures is achieved.
Patent Information
- Application Number
- CN202421307050.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When the existing mold release agent spraying device deals with a special-shaped structure, it is difficult to flexibly adjust the spray height of the nozzle, and it is impossible to quickly adjust the spraying mode of multiple nozzles, resulting in inconvenient spraying of the special-shaped structure.
A mold release agent spraying device is designed, using an atomized spray nozzle with adjustable height, and flexible adjustment of the nozzle is achieved through a gear disc and slide structure, allowing the spray mode of multiple nozzles to be individually adjusted.
Quick targeted spraying of the surface of the special-shaped structure is achieved, and the practicality and operational convenience of the equipment are improved by adjusting the spray form.
Smart Images

Figure CN222659047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold release agent spraying devices, in particular to a mold release agent spraying device. Background Art
[0002] Release agents are mainly used to help separate the molded products from the mold, reduce the adhesion between the products and the mold, and make the demoulding process smoother. There are many types of release agents, such as oil release agents, water release agents, aerosol release agents, etc. Different types of release agents have different characteristics and scope of application. Oil release agents have better demoulding effects, but there may be a certain amount of oil residue; water-based release agents are relatively environmentally friendly and easy to clean. Release agents are widely used in the production process of plastics, rubber, die-casting, forging and other industries, and play an important role in improving production efficiency and ensuring product quality. In order to facilitate the spraying of release agents, spraying devices are generally used for spraying. The height of existing release agent spraying devices is generally relatively uniform, which is not convenient to flexibly adjust the spraying height of the nozzle according to the needs of use. Especially when spraying release agents on special-shaped structures, it is not convenient to control multiple nozzles to adjust different spraying modes for rapid special-shaped spraying, and it is not convenient to spray special-shaped structures with release machines. Utility Model Content
[0003] The utility model aims to provide a release agent spraying device.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The utility model discloses a release agent spraying device, comprising a base, a protective cover fixedly mounted on the top of the base, a lifting and adjusting component fixedly mounted on the top of the protective cover, the lifting and adjusting component comprising a lifting frame, an outer tube fixedly mounted on the top of the protective cover, an inner tube slidably connected to the inner wall of the outer tube, a transverse tube fixedly mounted on the outer wall of the inner tube, a spraying component fixedly mounted on the top of the base, the spraying component comprising an atomizing nozzle mounted on the outer wall of the transverse tube, and a plurality of the atomizing nozzles are provided.
[0006] Furthermore, the four corners of the bottom of the base are rotatably connected to the rotating shaft, the outer wall of the bottom end of the rotating shaft is fixedly installed with a universal wheel, and the inner wall of the bottom of the base is opened with a through hole, and the through hole is used to pass the telescopic tube.
[0007] Furthermore, a slide groove is provided on the inner wall of the outer tube, a slide seat is fixedly installed on the outer wall of the inner tube, the slide seat passes through the slide groove and extends to the outside, and the outer wall of the slide seat is slidably connected with the inner wall of the slide groove.
[0008] Furthermore, a motor is fixedly installed on the top of the protective cover, and a lead screw is rotatably connected between the top and bottom outer walls of the lifting frame via a bearing.
[0009] Furthermore, the outer wall of the lead screw is threadedly connected to the inner wall of the slide seat, and the outer wall of the motor output shaft is connected to the outer wall of the lead screw through a pulley and a belt.
[0010] Furthermore, the spraying assembly includes a release agent bin, a self-priming pump is fixedly installed on the inner wall of the release agent bin, an output end of the self-priming pump is fixedly connected to a telescopic tube, and the telescopic tube passes through an outer tube and an inner tube and extends to the interior of the horizontal tube.
[0011] Furthermore, the outer wall of the transverse tube is evenly fixedly connected to the atomizing nozzle, and the atomizing nozzle includes a manifold, and the manifold is fixedly installed on the outer wall of the telescopic tube. The manifold extends to the outside through the transverse tube, and a support ring is fixedly installed on the inner wall of the manifold, and a plug is fixedly installed on the outer wall of the support ring.
[0012] Furthermore, a support frame is fixedly installed on the inner wall of the manifold, an axle pin is fixedly installed on the inner wall of the support frame, the outer wall of the axle pin is rotatably connected to an atomization adjustment disk, the inner wall of the end of the manifold is rotatably plugged and connected to a gear disk, and teeth are provided on the inner wall of the gear disk.
[0013] Furthermore, the teeth are meshingly connected with the outer wall of the atomization adjustment disk through teeth, and the rotation of the gear disk is used to drive the atomization adjustment disk to rotate. The inner wall of the atomization adjustment disk is provided with spray holes, and the spray holes are provided with four groups of liquid outlet holes with different distribution structures, and the liquid outlet holes are located at the center of the manifold output end.
[0014] Furthermore, the end of the manifold is plug-connected to a water outlet tray, a water outlet hole is provided on the surface of the water outlet tray, a hollow tube is fixedly installed on the inner wall of the water outlet tray, and the hollow tube is plug-connected with the outer wall of the insert tube.
[0015] In the above technical solution, the release agent spraying device provided by the utility model has the following beneficial effects:
[0016] 1. By setting an atomizing nozzle with adjustable height and adjusting the spraying mode of multiple atomizing nozzles individually, it is convenient to spray the surface of special-shaped structures quickly and specifically. By adjusting the appropriate spray form at different positions, the practicality of the equipment is improved;
[0017] 2. By arranging a rotatable gear plate inside the atomizing nozzle, the atomizing adjusting plate is controlled and adjusted to rotate by the gear plate, thereby facilitating the free rotation of the position of the atomizing adjusting plate, controlling and adjusting the spraying mode of the release agent, and improving the practicability of the equipment and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1 A schematic diagram of the main structure of a release agent spraying device provided in an embodiment of the utility model;
[0020] Figure 2 A schematic diagram of the bottom structure of a release agent spraying device provided in an embodiment of the utility model;
[0021] Figure 3 A schematic diagram of the structure of a lifting component of a mold release agent spraying device provided in an embodiment of the utility model;
[0022] Figure 4 A schematic diagram of the exploded structure of a release agent spraying device provided in an embodiment of the utility model;
[0023] Figure 5 A schematic diagram of the spraying decomposition structure of a release agent spraying device provided in an embodiment of the utility model.
[0024] In the figure: base 100, rotating shaft 110, universal wheel 111, protective cover 120, release agent bin 200, telescopic tube 210, manifold 220, support ring 221, insert tube 222, support frame 223, shaft pin 224, atomization adjustment disk 225, gear disk 226, teeth 227, water outlet disk 230, water outlet hole 231, hollow tube 232, lifting frame 300, screw 310, motor 320, pulley 321, belt 322, outer tube 330, inner tube 340, slide seat 341, cross tube 350. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] Embodiment 1:
[0027] See also Figure 1-3 As shown;
[0028] The utility model discloses a release agent spraying device, comprising a base 100, a protective cover 120 fixedly mounted on the top of the base 100, a lifting and adjusting component fixedly mounted on the top of the protective cover 120, the lifting and adjusting component comprising a lifting frame 300, an outer tube 330 fixedly mounted on the top of the protective cover 120, an inner tube 340 slidably connected to the inner wall of the outer tube 330, a transverse tube 350 fixedly mounted on the outer wall of the inner tube 340, a spraying component fixedly mounted on the top of the base 100, the spraying component comprising an atomizing nozzle mounted on the outer wall of the transverse tube 350, a plurality of atomizing nozzles are provided, and the lifting and adjusting component is provided to control the atomizing nozzle to adjust the height, so that the inner tube 340 and the outer tube 330 cooperate to control the transverse tube 350 to adjust the height.
[0029] Embodiment 2:
[0030] See also Figure 4 As shown;
[0031] The utility model discloses a release agent spraying device, wherein the four corners of the bottom of a base 100 are rotatably connected to a rotating shaft 110, a universal wheel 111 is fixedly installed on the outer wall of the bottom end of the rotating shaft 110, a through hole is opened on the inner wall of the bottom of the base 100, and the through hole is used to pass a telescopic tube 210. The universal wheel 111 is provided to facilitate the control of the rotation adjustment direction of the device, and the telescopic tube 210 is provided to enable the telescopic tube 210 to be stretched or compressed in length when the height is adjusted through the outer tube 330 and the inner tube 340, so as to facilitate the continuous supply of release agent to the atomizing nozzle and improve the stability of the equipment.
[0032] Embodiment three:
[0033] See also Figure 1-4 As shown;
[0034] The utility model discloses a release agent spraying device, wherein a slide groove is provided on the inner wall of an outer tube 330, a slide seat 341 is fixedly installed on the outer wall of an inner tube 340, the slide seat 341 passes through the slide groove and extends to the outside, the outer wall of the slide seat 341 is slidably connected with the inner wall of the slide groove, a motor 320 is fixedly installed on the top of the protective cover 120, a screw 310 is rotatably connected between the top and bottom outer walls of the lifting frame 300 through a bearing, the outer wall of the screw 310 is threadedly connected with the inner wall of the slide seat 341, the outer wall of the output shaft of the motor 320 is transmission-connected with the outer wall of the screw 310 through a pulley 321 and a belt 322, by turning on the motor 320, the motor 320 drives the screw 310 to rotate, so that the screw 310 drives the slide seat 341 to lift and lower inside the lifting frame 300 to adjust the height of the inner tube 340, thereby controlling the height of the cross tube 350 to adjust.
[0035] Embodiment 4:
[0036] See also Figure 1 , Figure 4 and Figure 5 As shown;
[0037] The utility model discloses a release agent spraying device, the spraying assembly comprises a release agent bin 200, a self-priming pump is fixedly installed on the inner wall of the release agent bin 200, the output end of the self-priming pump is fixedly connected to a telescopic tube 210, the telescopic tube 210 passes through an outer tube 330 and an inner tube 340 and extends to the inside of a transverse tube 350, the outer wall of the transverse tube 350 is evenly fixedly connected to an atomizing nozzle, the atomizing nozzle comprises a manifold 220, the manifold 220 is fixedly installed on the outer wall of the telescopic tube 210, the manifold 220 passes through the transverse tube 350 and extends to the outside, the manifold 220 is A support ring 221 is fixedly installed on the wall, a plug 222 is fixedly installed on the outer wall of the support ring 221, a support frame 223 is fixedly installed on the inner wall of the manifold 220, an axle pin 224 is fixedly installed on the inner wall of the support frame 223, the outer wall of the axle pin 224 is rotatably connected to the atomization adjustment disk 225, the inner wall of the end of the manifold 220 is rotatably plugged and connected to the gear disk 226, the inner wall of the gear disk 226 is provided with teeth 227, the teeth 227 are meshed with the outer wall of the atomization adjustment disk 225 through the teeth, and the gear disk 226 is rotated to drive the atomization adjustment disk 225 The inner wall of the atomizing adjustment disk 225 is provided with a spray hole, and the spray hole is provided with four groups of liquid outlet holes with different distribution structures. The four groups of liquid outlet holes with different distribution structures are provided to control and adjust the liquid outlet modes of different forms, so as to adjust the form of the spray release agent to the appropriate form according to the use scene needs and adjust the spray state. The liquid outlet hole is located at the center of the output end of the manifold 220. The gear disk 226 is controlled to rotate by holding the gear disk 226, and the atomizing adjustment disk 225 is driven to rotate under the driving action of the teeth 227. The atomizing adjustment disk 225 can be rotated and adjusted to a suitable liquid outlet, so as to adjust the corresponding spraying form, which is convenient for spraying the release agent on different material surfaces. The end of the manifold 220 is plugged and connected to the water outlet disk 230. The surface of the water outlet disk 230 is provided with a water outlet hole 231. The inner wall of the water outlet disk 230 is fixedly installed with a hollow tube 232. The hollow tube 232 is plugged and connected with the outer wall of the insert tube 222. The hollow tube 232 and the insert tube 222 are plugged and connected to install and fix the water outlet disk 230.
[0038] The specific use process of the utility model is as follows: a person skilled in the art fills the release agent to be sprayed into the release agent bin 200, controls the gear disc 226 to rotate by holding the gear disc 226, and drives the atomization adjustment disc 225 to rotate under the driving action of the teeth 227, so that the atomization adjustment disc 225 can be rotated and adjusted to a suitable liquid outlet, thereby adjusting the corresponding spraying form, and conveniently spraying the release agent on different material surfaces, and by turning on the motor 320, the motor 320 drives the lead screw 310 to rotate, so that the lead screw 310 drives the slide 341 to lift and adjust the height of the inner tube 340 inside the lifting frame 300, thereby controlling the height of the cross tube 350 to adjust, and then by turning on the self-priming pump, the self-priming pump pumps the release agent in the release agent bin 200 into the interior of the telescopic tube 210, and then transports it to the atomization nozzle through the telescopic tube 210, and ejects it through the liquid outlet on the surface of the atomization adjustment disc 225 in the atomization nozzle, thereby conveniently and quickly spraying the release agent over a large area.
[0039] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A release agent spraying device, comprising: characterized in that, A base (100), a protective cover (120) is fixedly mounted on the top of the base (100), a lifting and adjusting assembly is fixedly mounted on the top of the protective cover (120), the lifting and adjusting assembly comprises a lifting frame (300), an outer tube (330) is fixedly mounted on the top of the protective cover (120), an inner tube (340) is slidably connected to the inner wall of the outer tube (330), a transverse tube (350) is fixedly mounted on the outer wall of the inner tube (340), a spraying assembly is fixedly mounted on the top of the base (100), the spraying assembly comprises an atomizing nozzle, the atomizing nozzle is mounted on the outer wall of the transverse tube (350), and a plurality of the atomizing nozzles are provided.
2. A release agent spraying device according to claim 1, characterized in that: The four corners of the bottom of the base (100) are rotatably connected to a rotating shaft (110), a universal wheel (111) is fixedly mounted on the outer wall of the bottom end of the rotating shaft (110), and a through hole is opened on the inner wall of the bottom of the base (100), and the through hole is used to pass the telescopic tube (210).
3. A release agent spraying device according to claim 1, characterized in that: A sliding groove is provided on the inner wall of the outer tube (330), and a sliding seat (341) is fixedly installed on the outer wall of the inner tube (340). The sliding seat (341) passes through the sliding groove and extends to the outside. The outer wall of the sliding seat (341) is slidably connected with the inner wall of the sliding groove.
4. A release agent spraying device according to claim 3, characterized in that: A motor (320) is fixedly mounted on the top of the protective cover (120), and a lead screw (310) is rotatably connected between the top and bottom outer walls of the lifting frame (300) via a bearing.
5. A release agent spraying device according to claim 4, characterized in that: The outer wall of the lead screw (310) is threadedly connected to the inner wall of the slide seat (341), and the outer wall of the output shaft of the motor (320) is transmission-connected to the outer wall of the lead screw (310) via a pulley (321) and a belt (322).
6. A release agent spraying device according to claim 1, characterized in that: The spraying assembly comprises a release agent bin (200), a self-priming pump is fixedly installed on the inner wall of the release agent bin (200), an output end of the self-priming pump is fixedly connected to a telescopic tube (210), and the telescopic tube (210) passes through an outer tube (330) and an inner tube (340) and extends to the interior of a transverse tube (350).
7. A release agent spraying device according to claim 6, characterized in that: The outer wall of the transverse tube (350) is evenly fixedly connected to an atomizing nozzle, and the atomizing nozzle comprises a manifold (220), and the manifold (220) is fixedly mounted on the outer wall of the telescopic tube (210), and the manifold (220) extends to the outside through the transverse tube (350), and a support ring (221) is fixedly mounted on the inner wall of the manifold (220), and a plug (222) is fixedly mounted on the outer wall of the support ring (221).
8. A release agent spraying device according to claim 7, characterized in that: A support frame (223) is fixedly installed on the inner wall of the manifold (220), an axle pin (224) is fixedly installed on the inner wall of the support frame (223), the outer wall of the axle pin (224) is rotatably connected to an atomization adjustment disk (225), and the inner wall of the end of the manifold (220) is rotatably plugged and connected to a gear disk (226), and teeth (227) are provided on the inner wall of the gear disk (226).
9. A release agent spraying device according to claim 8, characterized in that: The teeth (227) are meshedly connected with the outer wall of the atomization adjustment disk (225), and the gear disk (226) is rotated to drive the atomization adjustment disk (225) to rotate. The inner wall of the atomization adjustment disk (225) is provided with spray holes, and the spray holes are provided with four groups of liquid outlet holes with different distribution structures. The liquid outlet holes are located at the center of the output end of the manifold (220).
10. A release agent spraying device according to claim 9, characterized in that: The end of the manifold (220) is plug-connected to a water outlet tray (230), a water outlet hole (231) is provided on the surface of the water outlet tray (230), a hollow tube (232) is fixedly installed on the inner wall of the water outlet tray (230), and the hollow tube (232) is plug-connected with the outer wall of the insert tube (222).