Capacitor aluminum shell cleaning machine

Abstract

The utility model is applicable to the technical field of capacitor aluminum shell processing, and provides a capacitor aluminum shell cleaning machine which comprises a supporting mechanism, a cleaning mechanism, a drying mechanism and a purifying mechanism, the supporting mechanism comprises supporting legs, a cleaning box is fixedly installed on the supporting legs, and a first hydraulic push rod and a second hydraulic push rod are installed on the cleaning box. The telescopic ends of the first hydraulic push rod and the second hydraulic push rod are in transmission connection with a cleaning roller through a driving shaft and a driven shaft correspondingly, the cleaning roller is rotated through a gear motor, a plurality of brush rollers are rotationally installed in the cleaning roller, and when the aluminum shell is placed in the cleaning roller, brush hair layers on the surfaces of the brush rollers make contact with the surface of the aluminum shell, so that the aluminum shell is cleaned. The cleaning efficiency of the aluminum shell is improved; and a mounting frame is fixedly mounted on the upper surface of the cleaning box, a plurality of air guide fans are fixedly mounted on the mounting frame, electric heating wires are arranged below the air guide fans, hot air is blown to the cleaning roller through the air guide fans, the aluminum shell in the cleaning roller is dried, and the drying efficiency is higher.

Description

Technical Field

[0001] The utility model belongs to the technical field of capacitor aluminum shell processing, in particular to a capacitor aluminum shell cleaning machine. Background Art

[0002] In the current field of capacitor aluminum shell processing technology, aluminum shell capacitors, also called aluminum electrolytic capacitors, are a common capacitor. The shell is usually an aluminum alloy shell with strong mechanical strength and good heat dissipation performance. The aluminum shell needs to be cleaned using a cleaning device after processing.

[0003] The utility model patent with the publication number CN210080213U discloses a capacitor aluminum shell cleaning device, which relates to the field of aluminum shell cleaning equipment, including a shell, an inner shell is arranged in the shell, an end shaft is arranged at the center of the inner shell, the end shaft is connected to the bearing seat bearing arranged at the center of both sides of the shell and is connected to an external power device, the inner shell includes a first end plate and a second end plate, the periphery of the first end plate and the second end plate are fixedly connected by a connecting plate arranged therebetween, a cleaning basket rotating bracket is arranged between the first end plate and the second end plate, one end of the cleaning basket rotating bracket is connected to the first end plate bearing, and the other end is connected to the power device, a cleaning basket is detachably connected in the cleaning basket rotating bracket, and the cleaning basket is provided with an end cover and a basket, and the end cover and the basket are threadedly connected. The utility model can solve the problems of low cleaning efficiency of the capacitor aluminum shell cleaning device and inconvenience in connecting and disassembling the end cover and the basket.

[0004] However, the above patent has the following shortcomings:

[0005] 1. In the above patent, the aluminum shell inside the cleaning basket is cleaned by rotating the cleaning basket. However, in actual cleaning, impurities are easily left in the gaps on the surface of the aluminum shell, and they cannot be completely cleaned only by contact with the cleaning liquid, which reduces the cleaning efficiency of the aluminum shell.

[0006] 2. The above patent and the commonly used aluminum shell cleaning device need to wipe the aluminum shell after cleaning to reduce water stains on its surface, but manual wiping is time-consuming and labor-intensive, and has high labor intensity. Utility Model Content

[0007] The utility model provides a capacitor aluminum shell cleaning machine, aiming to solve the problems mentioned in the above background that the aluminum shell cannot be completely cleaned only by sufficient contact with the cleaning liquid, which reduces the cleaning efficiency of the aluminum shell, and manual wiping of the capacitor aluminum shell is time-consuming, labor-intensive and has high labor intensity.

[0008] The utility model is implemented as follows: a capacitor aluminum shell cleaning machine comprises a supporting mechanism, the supporting mechanism comprises supporting legs, a cleaning box containing cleaning liquid is installed on the supporting legs;

[0009] A cleaning mechanism, comprising a hydraulic push rod 1 and a hydraulic push rod 2, wherein the hydraulic push rod 1 and the hydraulic push rod 2 are both mounted on the upper surface of the cleaning box;

[0010] The telescopic end of the hydraulic push rod 1 passes through the top wall of the cleaning box and is rotatably mounted with a driving shaft through a sealed housing, and the telescopic end of the hydraulic push rod 2 passes through the top wall of the cleaning box and is rotatably mounted with a driven shaft;

[0011] The driving shaft and the driven shaft are both fixedly connected to the cleaning drum, and the driving shaft and the driven shaft are respectively fixedly connected to the outer walls of both sides of the cleaning drum;

[0012] A plurality of brush rollers are rotatably mounted inside the cleaning drum, the plurality of brush rollers are evenly distributed inside the cleaning drum, and a bristle layer is disposed on the outer wall of the brush roller;

[0013] A drying mechanism, which is used to dry the aluminum shell, and the drying mechanism is installed on the cleaning box;

[0014] The purification mechanism is used to purify the cleaning liquid, and the purification mechanism is installed on the supporting mechanism.

[0015] Preferably, a bevel gear 1 is fixedly mounted on the driving shaft;

[0016] A reduction motor is fixedly installed in the sealed casing, and a bevel gear 2 meshing with the bevel gear 1 is installed at the output end of the reduction motor; in this scheme, the reduction motor drives the bevel gear 1 to rotate, and then drives the driving shaft to rotate, so that the cleaning drum rotates and the aluminum shell inside it is stirred.

[0017] Preferably, an upper cover is rotatably mounted on the cleaning drum, and a screen is provided on the outer walls of the cleaning drum and the upper cover;

[0018] A first connecting edge is provided on the outer wall of the upper cover, and a second connecting edge is provided on the outer wall of the cleaning drum;

[0019] The connecting edge 1 and the connecting edge 2 are penetrated by locking bolts with nuts; in this solution, the locking bolts pass through the connecting edge 1 and the connecting edge 2, and the nuts are used to fix the locking bolts and the upper cover to prevent the aluminum shell from sliding out of the cleaning drum during cleaning.

[0020] Preferably, a feed port is provided on the cleaning box, a conical drain port is provided at the lower end of the cleaning box, and a discharge valve connected to the drain port is installed at the lower end of the cleaning box; in this solution, the feed port is convenient for inputting aluminum shells and cleaning liquid, and the conical drain port is convenient for discharging the cleaning liquid.

[0021] Preferably, the drying mechanism comprises a mounting frame, and the mounting frame is fixedly mounted on the top wall of the washing box;

[0022] A plurality of air guide fans are installed on the top wall inside the installation frame, and an electric heating wire is installed on the installation frame through a bracket, and the electric heating wire is arranged below the air guide fan; in this scheme, the electric heating wire increases the temperature, and the air guide fan blows hot air to the raised cleaning drum to clean the aluminum shell inside the cleaning drum.

[0023] Preferably, the purification mechanism comprises a guide groove, and the guide groove is fixedly mounted on the supporting leg;

[0024] The guide groove is arranged below the discharge valve, and a filter screen is detachably installed in the guide groove; in this solution, the cleaning liquid flows into the guide groove, and the particle impurities in the cleaning liquid are filtered through the filter screen.

[0025] Preferably, an oil-water separator is fixedly mounted on the support leg, and the lower end of the guide groove is connected to the oil-water separator through a pipeline;

[0026] A delivery pump is installed at the output end of the oil-water separator, a nozzle is installed in the cleaning box, and the delivery pump is connected to the nozzle through a pipeline; in this scheme, the cleaning liquid flows into the oil-water separator, the oil-water separator is used to separate the grease in the cleaning liquid, the circulating pump extracts the purified cleaning liquid, and it is sprayed out by the nozzle, so that the cleaning liquid is recycled.

[0027] Compared with the prior art, the utility model has the following beneficial effects: the utility model is a capacitor aluminum shell cleaning machine,

[0028] 1. A cleaning box is fixedly installed on the supporting leg, and a hydraulic push rod 1 and a hydraulic push rod 2 are installed on the cleaning box. The telescopic ends of the hydraulic push rod 1 and the hydraulic push rod 2 are respectively connected to a cleaning drum through a driving shaft and a driven shaft. The cleaning drum is rotated by a reduction motor, and a plurality of brush rollers are rotatably installed inside the cleaning drum. When the aluminum shell is placed inside the cleaning drum, the bristle layer on the surface of the brush roller contacts the surface of the aluminum shell, thereby improving the cleaning efficiency of the aluminum shell;

[0029] 2. A mounting frame is fixedly installed on the upper surface of the cleaning box, and a plurality of air guide fans are fixedly installed on the mounting frame. An electric heating wire is arranged below the air guide fan. The air guide fan blows hot air to the cleaning drum to dry the aluminum shell inside, which has higher drying efficiency and lower labor intensity.

[0030] 3. A guide groove is installed on the support leg, and a filter is installed in the guide groove to filter impurities in the cleaning liquid. At the same time, an oil-water separator is installed at the lower end of the guide groove to separate the grease in the cleaning liquid, which is convenient for recycling the cleaning liquid and has lower use costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The schematic diagram of the overall structure of this utility model

[0032] Figure 2 Practical Figure 1 Enlarged view of point A in the middle

[0033] Figure 3 The schematic diagram of the structure of the practical cleaning drum

[0034] Figure 4 Practical Figure 3 Enlarged view of point B

[0035] In the figure:

[0036] 1. Support mechanism; 11. Support legs; 12. Cleaning box; 121. Feed inlet; 122. Liquid discharge outlet; 123. Discharge valve;

[0037] 2. Cleaning mechanism; 21. Hydraulic push rod 1; 211. Sealed housing; 22. Hydraulic push rod 2; 23. Driving shaft; 231. Bevel gear 1; 24. Driven shaft; 25. Speed ​​reduction motor; 251. Bevel gear 2; 26. Cleaning roller; 261. Upper cover; 262. Screen; 263. Connecting edge 1; 264. Connecting edge 2; 265. Locking bolt; 27. Brush roller; 271. Brush layer;

[0038] 3. Drying mechanism; 31. Mounting frame; 32. Air guide fan; 33. Heating wire;

[0039] 4. Purification mechanism; 41. Diversion trough; 411. Filter; 42. Oil-water separator; 43. Delivery pump; 44. Nozzle. DETAILED DESCRIPTION

[0040] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0041] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0042] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0043] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] See also Figure 1-4 The utility model provides a technical solution: a capacitor aluminum shell cleaning machine, including a supporting mechanism 1, the supporting mechanism 1 includes a supporting leg 11, a cleaning box 12 filled with cleaning liquid is installed on the supporting leg 11, a feed inlet 121 is opened on the cleaning box 12, a conical liquid discharge port 122 is arranged at the lower end of the cleaning box 12, and a discharge valve 123 connected to the liquid discharge port 122 is installed at the lower end of the cleaning box 12.

[0046] Among them, the aluminum shell and the cleaning liquid are put in through the feed port 121, and the discharge valve 123 is opened to discharge the cleaning liquid through the discharge port 122. The lower end of the support leg 11 is installed with a pad and connected to the ground through matching bolts passing through the pad foot, which has higher stability.

[0047] The cleaning mechanism 2 includes a hydraulic push rod 1 21 and a hydraulic push rod 22. The hydraulic push rod 1 21 and the hydraulic push rod 22 are both installed on the upper surface of the cleaning box 12. The telescopic end of the hydraulic push rod 1 21 penetrates the top wall of the cleaning box 12 and is rotatably installed with a driving shaft 23 through a sealed casing 211. The telescopic end of the hydraulic push rod 22 penetrates the top wall of the cleaning box 12 and is rotatably installed with a driven shaft 24. The driving shaft 23 and the driven shaft 24 are both fixedly connected to a cleaning drum 26, and the driving shaft 23 and the driven shaft 24 are respectively fixedly connected to the outer walls of both sides of the cleaning drum 26. A bevel gear 1 231 is fixedly installed on the driving shaft 23, and a reduction motor 25 is fixedly installed in the sealed casing 211. A bevel gear 2 251 meshing with the bevel gear 1 231 is installed at the output end of the reduction motor 25.

[0048] Among them, the hydraulic push rod 1 21 and the hydraulic push rod 22 drive the cleaning drum 26 to move longitudinally, raise the cleaning drum 26 to facilitate the placement of the aluminum shell, lower the cleaning drum 26 to facilitate the full contact between the aluminum shell and the cleaning liquid, and the reduction motor 25 drives the cleaning drum 26 to rotate through the gear transmission to make the aluminum shell fully contact with the cleaning liquid, and raise the cleaning drum 26 after cleaning, so that it is convenient to dry water stains when rotating, thereby improving the drying efficiency.

[0049] A plurality of brush rollers 27 are rotatably installed inside the cleaning drum 26. The plurality of brush rollers 27 are evenly distributed inside the cleaning drum 26, and a bristle layer 271 is provided on the outer wall of the brush roller 27. An upper cover 261 is rotatably installed on the cleaning drum 26. A screen 262 is provided on the outer walls of the cleaning drum 26 and the upper cover 261. A connecting edge 1 263 is provided on the outer wall of the upper cover 261. A connecting edge 264 is provided on the outer wall of the cleaning drum 26. Locking bolts 265 with nuts penetrate the connecting edge 1 263 and the connecting edge 2 264.

[0050] Furthermore, when the cleaning drum 26 rotates, the brush roller 27 also rotates due to centrifugal force. The multiple brush rollers 27 use the bristle layer 271 on the surface to contact the aluminum shell, which is convenient for brushing the surface of the aluminum shell, and the locking bolts 265 are used to lock and fix the connecting edge 1 263 and the connecting edge 2 264, which are more firm.

[0051] The drying mechanism 3 is used to dry the aluminum shell. The drying mechanism 3 is installed on the cleaning box 12. The drying mechanism 3 includes a mounting frame 31. The mounting frame 31 is fixedly mounted on the top wall of the cleaning box 12. A plurality of air guide fans 32 are installed on the top wall inside the mounting frame 31. The mounting frame 31 is installed with a heating wire 33 through a bracket. The heating wire 33 is arranged below the air guide fan 32.

[0052] In addition, the air guide fan 32 blows the hot air generated by the electric heating wire 33 and blows it into the raised cleaning drum 26 through the feed port 121 to dry the aluminum shell in the cleaning drum 26 .

[0053] The purification mechanism 4 is used to purify the cleaning liquid. The purification mechanism 4 is installed on the supporting mechanism 1. The purification mechanism 4 includes a guide groove 41. The guide groove 41 is fixedly installed on the supporting leg 11. The guide groove 41 is arranged below the discharge valve 123, and a filter screen 411 is detachably installed in the guide groove 41.

[0054] In addition, the washing water flows into the guide groove 41 through the discharge valve 123 , and the particle impurities in the washing water are filtered through the filter screen 411 .

[0055] An oil-water separator 42 is fixedly installed on the support leg 11, the lower end of the guide groove 41 is connected to the oil-water separator 42 through a pipeline, a delivery pump 43 is installed at the output end of the oil-water separator 42, a nozzle 44 is installed in the cleaning box 12, and the delivery pump 43 is connected to the nozzle 44 through a pipeline.

[0056] It should be noted that the oil-water separator 42 separates the grease in the cleaning liquid, and the delivery pump 43 is turned on to deliver the separated cleaning liquid to the nozzle 44, which is discharged from the nozzle 44, so as to facilitate the recycling of the cleaning liquid and reduce the practical cost.

[0057] The working principle and use process of this utility model: please refer to Figure 1-4 The hydraulic push rod 1 21 and the hydraulic push rod 22 drive the cleaning drum 26 to move longitudinally, lift the cleaning drum 26, open the upper cover 261, put the aluminum shell into the cleaning drum 26, put the cleaning liquid through the feed port 121, and lower the cleaning drum 26 to make the aluminum shell fully contact with the cleaning liquid. The reduction motor 25 drives the cleaning drum 26 to rotate through the gear transmission, so that the aluminum shell is fully in contact with the cleaning liquid. When the cleaning drum 26 rotates, the brush roller 27 also rotates by centrifugal force. 27 uses the brush hair layer 271 on the surface to contact with the aluminum shell, which is convenient for brushing the surface of the aluminum shell. The cleaning drum 26 is raised, and the air guide fan 32 blows the hot air generated by the electric heating wire 33 and blows it into the raised cleaning drum 26 through the feed port 121 to dry the aluminum shell in the cleaning drum 26. When the cleaning drum 26 rotates, it is convenient to dry the water stains and improve the drying efficiency. The cleaning water flows into the guide groove 41 through the discharge valve 123, and the particle impurities in the cleaning water are filtered through the filter 411. The oil-water separator 42 separates the grease in the cleaning liquid, and the delivery pump 43 is turned on to deliver the separated cleaning liquid to the nozzle 44, which is discharged by the nozzle 44, so as to facilitate the recycling of the cleaning liquid, with lower practical cost and more worthy of promotion and use.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A capacitor aluminum shell cleaning machine, characterized by: The supporting mechanism (1) comprises a supporting leg (11), and a cleaning box (12) containing cleaning liquid is installed on the supporting leg (11); A cleaning mechanism (2), comprising a hydraulic push rod 1 (21) and a hydraulic push rod 2 (22), wherein the hydraulic push rod 1 (21) and the hydraulic push rod 2 (22) are both mounted on the upper surface of the cleaning box (12); The telescopic end of the hydraulic push rod 1 (21) passes through the top wall of the cleaning box (12) and is rotatably mounted on a driving shaft (23) through a sealing housing (211); the telescopic end of the hydraulic push rod 2 (22) passes through the top wall of the cleaning box (12) and is rotatably mounted on a driven shaft (24); The driving shaft (23) and the driven shaft (24) are both fixedly connected to the cleaning drum (26), and the driving shaft (23) and the driven shaft (24) are respectively fixedly connected to the outer walls of both sides of the cleaning drum (26); A plurality of brush rollers (27) are rotatably mounted inside the cleaning roller (26); the plurality of brush rollers (27) are evenly distributed inside the cleaning roller (26), and a brush layer (271) is provided on the outer wall of the brush roller (27); A drying mechanism (3) for drying the aluminum shell, wherein the drying mechanism (3) is installed on the cleaning box (12); A purification mechanism (4) is used to purify the cleaning liquid, and the purification mechanism (4) is installed on the supporting mechanism (1).

2. A capacitor aluminum shell cleaning machine as claimed in claim 1, characterized in that: A bevel gear 1 (231) is fixedly mounted on the driving shaft (23); A reduction motor (25) is fixedly installed in the sealed housing (211), and a second bevel gear (251) meshing with the first bevel gear (231) is installed at the output end of the reduction motor (25).

3. A capacitor aluminum shell cleaning machine as claimed in claim 1, characterized in that: An upper cover (261) is rotatably mounted on the cleaning drum (26), and a screen (262) is disposed on the outer walls of the cleaning drum (26) and the upper cover (261); A first connecting edge (263) is provided on the outer wall of the upper cover (261), and a second connecting edge (264) is provided on the outer wall of the cleaning drum (26); The first connecting edge (263) and the second connecting edge (264) are penetrated by locking bolts (265) with nuts.

4. A capacitor aluminum shell cleaning machine as claimed in claim 1, characterized in that: The cleaning box (12) is provided with a feed port (121), the lower end of the cleaning box (12) is provided with a conical liquid discharge port (122), and the lower end of the cleaning box (12) is installed with a discharge valve (123) connected to the liquid discharge port (122).

5. The capacitor aluminum shell cleaning machine according to claim 1, characterized in that: The drying mechanism (3) comprises a mounting frame (31), and the mounting frame (31) is fixedly mounted on the top wall of the cleaning box (12); A plurality of air guide fans (32) are installed on the top wall inside the installation frame (31), and an electric heating wire (33) is installed on the installation frame (31) via a bracket, wherein the electric heating wire (33) is arranged below the air guide fan (32).

6. A capacitor aluminum shell cleaning machine as claimed in claim 4, characterized in that: The purification mechanism (4) comprises a guide groove (41), and the guide groove (41) is fixedly mounted on the supporting leg (11); The guide groove (41) is arranged below the discharge valve (123), and a filter screen (411) is detachably installed in the guide groove (41).

7. A capacitor aluminum shell cleaning machine as claimed in claim 6, characterized in that: An oil-water separator (42) is fixedly mounted on the support leg (11), and the lower end of the guide groove (41) is connected to the oil-water separator (42) through a pipeline; A delivery pump (43) is installed at the output end of the oil-water separator (42), a nozzle (44) is installed in the cleaning box (12), and the delivery pump (43) is connected to the nozzle (44) through a pipeline.

Images