Ultrasonic cleaning throwing device
By designing an ultrasonic cleaning and throwing device, using the motor drive shaft gear chain transmission system, the two cleaning tanks share a drive motor, which solves the problem of the inability to discharge silicon powder impurities in time, improves cleaning efficiency and reduces energy consumption and equipment costs.
Patent Information
- Application Number
- CN202420869975.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-25
AI Technical Summary
When cleaning silicon wafers, the existing ultrasonic cleaning process cannot be discharged in time, making the cleaning efficiency low.
An ultrasonic cleaning and throwing device is designed to achieve a shared drive motor between the two cleaning tanks through the motor drive shaft gear chain transmission system, which reduces the number of driving sources, reduces energy consumption, and increases the relative movement speed between the cleaning liquid and the silicon wafer surface through vertical throwing movement.
It improves cleaning efficiency, reduces energy consumption and equipment costs, extends the life of linear bearings, and reduces equipment failure rate.
Smart Images

Figure CN222659493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning and flinging devices, in particular to an ultrasonic cleaning and flinging device. Background Art
[0002] New energy photovoltaic battery components have developed rapidly in recent years. When producing its core component silicon wafers, due to the use of diamond wire cutting technology and the simultaneous lubrication of cutting fluid, it is necessary to carry out centralized and batch cleaning of the cut silicon wafers to remove as much as possible the silicon powder, gravel, oil and other impurities and pollutants remaining on the surface of the silicon wafers, so that the silicon wafers can meet the production process requirements of the battery components. The current mainstream silicon wafer cleaning process is implemented on an ultrasonic cleaning machine. The general process is to put the flower basket with silicon wafers into the silicon wafer cleaning tank, mix a certain concentration of chemical reagents in the cleaning tank, and use a circulating pump to make the chemical reagents flow continuously through the surface of the silicon wafer to achieve the cleaning purpose; in addition, ultrasonic vibration is generally used to enhance the above cleaning effect.
[0003] However, the cleaning speed is still slow when relying solely on the above two methods. The silicon powder impurities that fall off due to vibration are suspended between the silicon wafers and cannot be discharged in time. In addition, the relative movement speed between the silicon wafers and the water flow is low, and the residual silicon powder on the surface of the silicon wafer cannot fully react with the chemical reagents, resulting in low overall cleaning efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an ultrasonic cleaning and slinging device, which solves the problem that silicon powder impurities cannot be discharged in time and the overall cleaning efficiency is low.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an ultrasonic cleaning and throwing device, including a first cleaning tank, a second cleaning tank, a motor and a transmission frame, the output end of the motor is fixedly connected to a driving shaft, and both sides of the driving shaft surface are fixedly connected to driving gears, the surface of the driving gear is transmission-connected to a chain, and both sides of the transmission frame surface are rotatably connected to gears, and the surface of the gear is transmission-connected to the surface of the chain.
[0006] Preferably, linear bearings are provided on both sides of the first cleaning tank and the second cleaning tank, and the interiors of the first cleaning tank and the second cleaning tank are slidably connected to the surfaces of the linear bearings.
[0007] Preferably, the number of the gears is eight, four gears form a group, and a movable rod is rotatably connected between opposite sides of two gears.
[0008] Preferably, a support is fixedly connected to one side of the motor, and the output end of the motor passes through the support and extends to one side of the support.
[0009] Preferably, a bracket is fixedly connected to the surface of the driving shaft via a coupling and a bearing, and there are two brackets.
[0010] Preferably, the first cleaning tank and the second cleaning tank are of the same size, and the drive shaft is arranged in the middle between the first cleaning tank and the second cleaning tank on the opposite side.
[0011] Beneficial Effects
[0012] The utility model provides an ultrasonic cleaning and throwing device. Compared with the prior art, the ultrasonic cleaning and throwing device has the following beneficial effects: the ultrasonic cleaning and throwing device is fixedly connected with a driving shaft through the output end of the motor, and both sides of the driving shaft surface are fixedly connected with driving gears, the surface of the driving gear is connected with a chain in transmission, and both sides of the transmission frame surface are connected with gears in rotation, and the surface of the gear is connected with the surface of the chain in transmission, so that two cleaning tanks share one driving motor, the same number of cleaning tanks, the number of driving sources is reduced, energy consumption and equipment cost are reduced, the power source is moved to the side of the tank body, and daily maintenance is convenient. The cleaning tanks on both sides are counterweighted to each other, and the basic friction force can be overcome to drive the operation, and the requirements for the power and torque of the driving motor are reduced, which is conducive to reducing energy consumption. The cleaning tank is stressed in the vertical direction, in the same direction as the linear bearing, and the overall stress is reasonable. Compared with the mainstream throwing method, there is no torque wear load on the linear bearing, which is conducive to extending its life and reducing the equipment failure rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the structure of the utility model;
[0014] Figure 2 For this utility model Figure 1 A partial enlarged view of the middle A;
[0015] Figure 3 It is a schematic diagram of the prior art solution of the utility model.
[0016] In the figure: 1-first cleaning tank, 2-linear bearing, 3-chain, 4-transmission frame, 5-driving gear, 6-driving shaft, 7-second cleaning tank, 8-gear, 9-motor, 10-bracket, 11-support, 12-movable rod. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 The utility model provides a technical solution: an ultrasonic cleaning and throwing device, including a first cleaning tank 1, a second cleaning tank 7, a motor 9 and a transmission frame 4, the output end of the motor 9 is fixedly connected to a driving shaft 6, and both sides of the surface of the driving shaft 6 are fixedly connected to driving gears 5, the surface of the driving gear 5 is transmission-connected to a chain 3, and both sides of the surface of the transmission frame 4 are rotatably connected to gears 8, and the surface of the gear 8 is transmission-connected to the surface of the chain 3.
[0019] Specifically, linear bearings 2 are disposed on both sides of the first cleaning tank 1 and the second cleaning tank 7 , and the interiors of the first cleaning tank 1 and the second cleaning tank 7 are slidably connected to the surfaces of the linear bearings 2 .
[0020] Specifically, there are eight gears 8 , four gears 8 form a group, and a movable rod 12 is rotatably connected between opposite sides of two gears 8 .
[0021] Specifically, one side of the motor 9 is fixedly connected to the support 11 , and the output end of the motor 9 passes through the support 11 and extends to one side of the support 11 .
[0022] Specifically, a bracket 10 is fixedly connected to the surface of the driving shaft 6 via a coupling and a bearing, and there are two brackets 10 .
[0023] Specifically, the first cleaning tank 1 and the second cleaning tank 7 have the same size, and the driving shaft 6 is arranged in the middle between the first cleaning tank 1 and the second cleaning tank 7 on opposite sides.
[0024] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0025] The existing technical scheme mainly consists of a cylinder 3, a lifting frame 7 and a silicon wafer carrier 8. The lifting frame 7 consists of a horizontally arranged connecting shaft 4 and vertical rods 6 arranged at both ends of the connecting shaft 4. The connecting shaft 4 is connected to the telescopic end of the piston rod of the cylinder 3, so that the lifting frame 7 can perform reciprocating lifting and lowering motion under the drive of the cylinder 3. A guide column 5 is respectively provided at the position corresponding to the two vertical rods 6. The vertical rod 6 is slidably arranged in the guide groove of the guide column 5 through a slider arranged on its side. The silicon wafer carrier 8 includes a bottom plate, a plurality of protrusions are provided on the bottom plate, and a card groove for placing a silicon wafer cleaning basket is formed between the plurality of protrusions and the bottom plate. A plurality of water-permeable holes are distributed on the bottom plate. Two connecting rods are respectively provided on both sides of the bottom plate. The top ends of the two connecting rods on the same side are connected by an ear plate, and the two ear plates are respectively connected to the top ends of the two vertical rods 6 of the lifting frame 7, so that the silicon wafer carrier 8 can move up and down in the cleaning tank of the silicon wafer cleaning machine under the drive of the lifting frame 7. For the specific principle, refer to Figure 3 ,
[0026] The existing washing machine shaking device has the following disadvantages:
[0027] 1. There is only one cylinder as the driving source. When the cleaning machine is filled with liquid and loaded with silicon wafers, its weight is relatively large. All the power is generated by the cylinder when it is working. The load is relatively large, which increases the failure rate of the cylinder.
[0028] 2. The power source is compressed air, which has high requirements on air pressure and increases the cost of facilities;
[0029] 3. The cylinder is located below the tank, which makes repair, maintenance and replacement inconvenient when a fault occurs.
[0030] Compared with the prior art, this solution realizes that two cleaning tanks share one driving motor 9. The same number of cleaning tanks can reduce the number of driving sources, reduce energy consumption and equipment costs, and move the power source to the side of the tank body to facilitate daily maintenance. The cleaning tanks on both sides serve as counterweights to each other, and can be driven to operate by overcoming the basic friction. The power and torque requirements of the driving motor 9 are reduced, which is beneficial to reducing energy consumption. The cleaning tank is subjected to force in the vertical direction, in the same direction as the linear bearing 2, and the overall force is reasonable. Compared with the mainstream throwing method, there is no torque wear load on the linear bearing 2, which is beneficial to extending its service life and reducing the equipment failure rate.
[0031] When in use, in the initial state, the first cleaning tank 1 and the second cleaning tank 7 deviate by a certain height in the vertical direction, and then the driving gear 5 changes the transmission direction of the chain 3 through the gear 8, and applies a vertical force to the first cleaning tank 1 and the second cleaning tank 7, driving the first cleaning tank 1 and the second cleaning tank 7 on both sides to make a linear motion in the opposite vertical direction. After the first cleaning tank 1 and the second cleaning tank 7 on both sides deviate by a certain height, the motor 9 slowly stops running and changes the direction of movement, so that the first cleaning tank 1 and the second cleaning tank 7 on both sides make an up and down throwing motion repeatedly. When the tank is filled with liquid, it reciprocates up and down with the tank body, thereby increasing the relative motion speed between the cleaning liquid and the surface of the silicon wafer, making it easier for impurities and foreign matter on the surface of the silicon wafer to fall off, thereby increasing the cleaning effect and further improving the cleaning efficiency.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic cleaning and slinging device, comprising a first cleaning tank (1), a second cleaning tank (7), a motor (9) and a transmission frame (4), characterized in that: The output end of the motor (9) is fixedly connected to a drive shaft (6), and both sides of the surface of the drive shaft (6) are fixedly connected to drive gears (5), the surface of the drive gear (5) is transmission-connected to a chain (3), and both sides of the surface of the transmission frame (4) are rotationally connected to gears (8), and the surface of the gear (8) is transmission-connected to the surface of the chain (3).
2. The ultrasonic cleaning and scattering device according to claim 1, characterized in that: Linear bearings (2) are provided on both sides of the first cleaning tank (1) and the second cleaning tank (7), and the interiors of the first cleaning tank (1) and the second cleaning tank (7) are slidably connected to the surfaces of the linear bearings (2).
3. The ultrasonic cleaning and slinging device according to claim 1, characterized in that: The number of the gears (8) is eight, with four gears (8) forming a group, and a movable rod (12) is rotatably connected between opposite sides of two gears (8).
4. The ultrasonic cleaning and slinging device according to claim 1, characterized in that: One side of the motor (9) is fixedly connected to a support (11), and an output end of the motor (9) passes through the support (11) and extends to one side of the support (11).
5. The ultrasonic cleaning and slinging device according to claim 1, characterized in that: The surface of the driving shaft (6) is fixedly connected to a bracket (10) via a coupling and a bearing, and the number of the brackets (10) is two.
6. The ultrasonic cleaning and slinging device according to claim 1, characterized in that: The first cleaning tank (1) and the second cleaning tank (7) are of the same size, and the drive shaft (6) is arranged in the middle between the first cleaning tank (1) and the second cleaning tank (7) on the opposite side.