Hydraulic oil cylinder inner wall cleaning device
By designing the inner wall cleaning device of the hydraulic cylinder and using a combination of mechanical brush force and chemical cleaning, the problems of slow cleaning speed and low efficiency in the prior art are solved, and more efficient cleaning results are achieved, meeting the requirements of production and maintenance efficiency.
Patent Information
- Application Number
- CN202421324562.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the prior art, the cleaning speed of hydraulic cylinders is slow, low efficiency, and poor cleaning effect, making it difficult to meet the requirements of production and maintenance efficiency, affecting subsequent work.
A hydraulic cylinder inner wall cleaning device is designed, including a cleaning box, a booster plate, a rotating shaft, a cleaning brush and a liquid spray hole. It is cleaned by a combination of mechanical brush force and chemical cleaning, and bubbles are generated by mixing gas and cleaning agents, increasing the time the cleaning agent stays on the inner wall of the oil cylinder.
It achieves a more comprehensive and efficient cleaning effect, which can reduce dirt and oil stains in the oil cylinder, improve cleaning efficiency, meet the requirements of production and maintenance efficiency, and do not affect subsequent work.
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Figure CN222659576U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning mechanical parts, in particular to a device for cleaning the inner wall of a hydraulic oil cylinder. Background Art
[0002] The hydraulic cylinder is an actuator in the hydraulic transmission system. It is an energy conversion device that converts hydraulic energy into mechanical energy. The hydraulic motor realizes continuous rotary motion, while the hydraulic cylinder realizes reciprocating motion. The structural types of hydraulic cylinders are piston cylinders, plunger cylinders, and swing cylinders. The piston cylinder and plunger cylinder realize reciprocating linear motion, output speed and thrust, and the swing cylinder realizes reciprocating swing, output angular speed and torque. In addition to being used individually, hydraulic cylinders can also be combined in two or more or in combination with other mechanisms to complete special functions. Hydraulic cylinders have a simple structure and reliable operation, and have been widely used in the hydraulic system of machine tools.
[0003] In the prior art, after a hydraulic cylinder has been used for a long time, it is necessary to repair the hydraulic cylinder. During the repair, the components must be disassembled and cleaned before they can be repaired or replaced. Currently, the commonly used method for cleaning the cylinder is manual cleaning, which is slow, inefficient, and has poor cleaning effect. It is difficult to meet the requirements of production and maintenance efficiency, which affects subsequent work. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art of slow cleaning speed, low efficiency and poor cleaning effect, which makes it difficult to meet the requirements of production and maintenance efficiency and affects subsequent work, and proposes a hydraulic cylinder inner wall cleaning device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for cleaning the inner wall of a hydraulic cylinder comprises a cleaning box, and also comprises: a booster plate fixedly connected to the cleaning box, wherein a rotating shaft is rotatably connected to the booster plate, a cleaning brush is fixedly connected to the rotating shaft, a liquid spray hole is opened on the rotating shaft, and the liquid spray hole is communicated with the booster plate; a placement plate slidably connected to the cleaning box, wherein an air supply assembly is arranged in the cleaning box, an air outlet end of the air supply assembly is communicated with the booster plate, and when the placement plate moves toward the rotating shaft, the air supply assembly delivers gas to the booster plate.
[0007] In order to facilitate the provision of cleaning liquid to the spray hole, preferably, the booster plate is fixedly connected to the cleaning box by a connecting rod, a guide channel is opened in the rotating shaft, the spray hole is connected to the guide channel, and a liquid inlet hole is opened on the outer wall of the rotating shaft, and the liquid inlet hole is arranged in the booster plate.
[0008] In order to facilitate the provision of gas to the booster disk, the air supply assembly further includes a booster cylinder fixedly connected in the cleaning box, a booster rod is slidably connected to the booster cylinder, a piston is provided at one end of the booster rod, the piston is in contact with the inner wall of the booster cylinder, a spring is provided in the booster cylinder, the two ends of the spring are respectively against the piston and the booster cylinder, and an air inlet pipe and an air outlet pipe are respectively provided on the booster cylinder, the air outlet pipe is connected to the booster disk, and a one-way valve is provided on both the air inlet pipe and the air outlet pipe.
[0009] In order to facilitate the pushing of the boost rod, preferably, a slide groove is opened on the cleaning box, the placement plate is slidably connected to the slide groove, the bottom of the placement plate is fixedly connected with a tooth plate, and a gear is rotatably connected inside the cleaning box, the gear is meshed with the tooth plate, and the tooth plate can be against the boost rod.
[0010] In order to facilitate the change of the position of the placement plate, preferably, a driving machine is fixedly connected to the cleaning box, and the gear is fixedly connected to the output end of the driving machine.
[0011] In order to facilitate the transportation of cleaning liquid into the booster disc, preferably, a liquid inlet pipe is fixedly connected to the booster disc, and the liquid inlet pipe is connected to the output end of the water pump.
[0012] Compared with the prior art, the utility model provides a hydraulic cylinder inner wall cleaning device, which has the following beneficial effects:
[0013] 1. The hydraulic cylinder inner wall cleaning device uses a cleaning brush to rotate and cooperate with a liquid spray hole to clean the oil stains on the inner wall of the cylinder. At this time, the cylinder moves back and forth, and then cooperates with the rotating cleaning brush to clean, which can achieve the effect of combining mechanical brush force and chemical cleaning, making the cleaning effect more comprehensive and reducing the dirt and oil stains in the cylinder. At the same time, the rotation of the cleaning brush can stir and rub the inner wall of the cylinder to bring the dirt to the surface, and the liquid spray hole can spray cleaning agent to help dissolve and wash the dirt, improve the cleaning efficiency, so that it meets the requirements of production and maintenance efficiency, and does not affect subsequent work;
[0014] 2. The hydraulic cylinder inner wall cleaning device mixes gas with the cleaning agent to generate a bunch of bubbles in the cleaning agent, thereby increasing the time the cleaning agent stays on the inner wall of the cylinder, allowing the cleaning agents to have enough time to complete their work, thereby improving the cleaning efficiency of the inner wall of the cylinder.
[0015] The parts not involved in the device are the same as the existing technology or can be implemented by existing technology. The utility model can achieve the effect of combining mechanical brush force and chemical cleaning, making the cleaning effect more comprehensive, reducing dirt and oil stains in the oil cylinder, and improving the cleaning efficiency. It can also make a bunch of bubbles generated in the cleaning agent, thereby increasing the time that the cleaning agent stays on the inner wall of the oil cylinder, so that it meets the requirements of production and maintenance efficiency without affecting subsequent work. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a hydraulic cylinder inner wall cleaning device proposed by the utility model;
[0017] Figure 2 This is a structural schematic diagram of a tooth plate of a hydraulic cylinder inner wall cleaning device proposed by the utility model;
[0018] Figure 3 This is a structural schematic diagram of a placement plate for a hydraulic cylinder inner wall cleaning device proposed by the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the structure of the interior of a booster plate of a hydraulic cylinder inner wall cleaning device.
[0020] In the figure: 1. cleaning box; 2. placement plate; 201. tooth plate; 3. boost cylinder; 301. boost rod; 4. rotating shaft; 401. guide channel; 402. liquid inlet hole; 5. boost plate; 501. liquid inlet pipe; 502. air outlet pipe; 6. cleaning brush; 7. liquid spray hole; 8. electric telescopic rod; 801. limit plate; 802. placement rack. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0023] Example:
[0024] Reference Figure 1-Figure 4A device for cleaning the inner wall of a hydraulic cylinder comprises a cleaning box 1, a slide groove is provided on the cleaning box 1, and a placing plate 2 is slidably connected to the slide groove, and a slider is provided at the bottom of the placing plate 2, and both sides of the slider are in contact with the inner wall of the slide groove, a rack is fixedly connected to the bottom of the slider, and a driving machine is fixedly connected in the cleaning box 1, and the driving machine can be a hydraulic motor or a high-torque driving motor, and a gear is fixedly connected to the output end of the driving machine, and the gear is meshed with the rack.
[0025] And, if Figure 3 A placement frame 802 is also provided on the placement plate 2 to support the bottom of the hydraulic cylinder. At the same time, electric telescopic rods 8 are provided on both sides of the placement plate 2. A limit plate 801 is also provided at the output end of the electric telescopic rod 8, which can be used to limit the outside of the hydraulic cylinder. That is, the hydraulic cylinder is fixed between the placement frame 802 and the limit plate 801, so that the hydraulic cylinder is fixed on the placement plate 2 for cleaning. When the position of the placement plate 2 needs to be changed, the drive switch is started. At this time, the driving motor rotates clockwise, and the placement plate 2 will move to the right. When the driving motor rotates counterclockwise, the placement plate 2 will move to the left.
[0026] A workbench is fixedly connected to the cleaning box 1, a motor is fixedly connected to the workbench, a rotating shaft 4 is fixedly connected to the output end of the motor, a booster disk 5 is fixedly connected to the workbench through a connecting pipe, and the rotating shaft 4 is rotatably connected to the booster disk 5.
[0027] Please refer to Figure 4 As shown in the figure, a cavity is further opened in the boosting disk 5, and a liquid inlet hole 402 is opened on the outer wall of the rotating shaft 4, and the liquid inlet hole 402 is arranged in the boosting disk 5, and a guide channel 401 is further opened in the rotating shaft 4, and the guide channel 401 is connected with the liquid inlet hole 402, and the liquid inlet hole 402 is connected with the boosting disk 5, and a liquid inlet pipe 501 is fixedly connected to the boosting disk 5, and the liquid inlet pipe 501 is connected to the output end of the water pump.
[0028] A cleaning brush 6 is also fixedly connected to the outer wall of the rotating shaft 4, and a liquid spray hole 7 is opened on the rotating shaft 4, and the liquid spray hole 7 is connected to the guide channel 401. Here, the input end of the water pump can be connected to the liquid storage cylinder or the liquid storage tank. The liquid storage cylinder or the liquid storage tank is filled with a cleaning agent for cleaning oil stains, such as chlorinated solvents: such as trichloroethylene, etc., which can effectively remove stubborn oil stains and dirt, benzene solvents: such as anisole, etc., have good solubility and chemical activity, and are often used to remove high molecular weight grease and wax, and then the cleaning agent is transported to the booster disk 5 through the water pump.
[0029] At this time, start the motor to drive the rotating shaft 4 to rotate, then turn on the water pump switch, the cleaning agent will be delivered to the booster disc 5, and then delivered to the guide channel 401 through the liquid inlet hole 402, so that the cleaning brush 6 can rotate and cooperate with the spray hole 7 to clean the oil stains on the inner wall of the oil cylinder. At this time, start the switch of the driving machine again to drive the tooth plate 201 to move back and forth on the slide groove, so as to drive the oil cylinder to move, and then cooperate with the rotating cleaning brush 6 for cleaning, which can achieve the effect of combining mechanical brush force and chemical cleaning, making the cleaning effect more comprehensive and able to reduce the dirt and oil stains in the oil cylinder. At the same time, the rotation of the cleaning brush 6 can stir and rub the inner wall of the oil cylinder to bring the dirt to the surface, and the spray hole 7 can spray the cleaning agent to help dissolve and rinse the dirt, thereby improving the cleaning efficiency, so that it can meet the requirements of production and maintenance efficiency without affecting subsequent work.
[0030] In addition, a booster cylinder 3 is fixedly connected in the cleaning box 1, and a booster rod 301 is slidably connected to the booster cylinder 3. A piston is provided at one end of the booster rod 301, and the piston fits against the inner wall of the booster cylinder 3. A spring is provided in the booster cylinder 3, and the two ends of the spring are respectively against the piston and the booster cylinder 3. An air inlet pipe and an air outlet pipe 502 are respectively provided on the booster cylinder 3, and the air outlet pipe 502 is connected to the booster disk 5. Both the air inlet pipe and the air outlet pipe 502 are provided with a one-way valve.
[0031] It needs to be explained that when the tooth plate 201 moves to the left, it can be against the boost rod 301. When the tooth plate 201 is against the boost rod 301, the boost rod 301 will drive the piston to transport the gas in the boost cylinder 3 to the boost disk 5 through the outlet pipe 502. Since one-way valves are provided on the inlet pipe and the outlet pipe 502, the inlet pipe stops taking in air during this process, while the outlet pipe 502 starts to discharge air, and the spring will be compressed, thereby mixing the gas with the cleaning agent, generating a group of bubbles in the cleaning agent, thereby increasing the time that the cleaning agent stays on the inner wall of the oil cylinder, allowing the cleaning agents to have enough time to complete their work, thereby improving the cleaning efficiency of the inner wall of the oil cylinder.
[0032] When the tooth plate 201 moves to the right, it cannot collide with the boost rod 301. At this time, the compressed spring is reset, pushing the piston to drive the boost rod 301 to move to the outside. Due to the negative pressure generated in the boost cylinder 3, the air inlet pipe takes in air, and the air outlet pipe 502 stops exhausting air, thereby replenishing the gas in the boost cylinder 3 for subsequent air supply.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A hydraulic cylinder inner wall cleaning device, comprising a cleaning box (1), characterized in that: Also includes: a pressurizing plate (5) fixedly connected to the cleaning box (1), The boost disk (5) is rotatably connected to a rotating shaft (4), a cleaning brush (6) is fixedly connected to the rotating shaft (4), a liquid spray hole (7) is provided on the rotating shaft (4), and the liquid spray hole (7) is connected to the boost disk (5); A placement plate (2) slidably connected to the cleaning box (1), Wherein, an air supply component is arranged in the cleaning box (1), and the air outlet end of the air supply component is connected to the boosting disk (5). When the placement plate (2) moves toward the rotating shaft (4), the air supply component transports gas to the boosting disk (5).
2. A hydraulic cylinder inner wall cleaning device according to claim 1, characterized in that: The boost disk (5) is fixedly connected to the cleaning box (1) via a connecting rod; a guide channel (401) is provided in the rotating shaft (4); the liquid spray hole (7) is connected to the guide channel (401); a liquid inlet hole (402) is provided on the outer wall of the rotating shaft (4); and the liquid inlet hole (402) is arranged in the boost disk (5).
3. A hydraulic cylinder inner wall cleaning device according to claim 1, characterized in that: The air supply assembly comprises a booster cylinder (3) fixedly connected in the cleaning box (1), a booster rod (301) being slidably connected to the booster cylinder (3), a piston being arranged at one end of the booster rod (301), the piston being in contact with the inner wall of the booster cylinder (3), a spring being arranged in the booster cylinder (3), the two ends of the spring being respectively in contact with the piston and the booster cylinder (3), and an air inlet pipe and an air outlet pipe (502) being respectively arranged on the booster cylinder (3), the air outlet pipe (502) being connected to the booster disk (5), and a one-way valve being arranged on both the air inlet pipe and the air outlet pipe (502).
4. A hydraulic cylinder inner wall cleaning device according to claim 3, characterized in that: The cleaning box (1) is provided with a slide groove, the placement plate (2) is slidably connected to the slide groove, the bottom of the placement plate (2) is fixedly connected with a toothed plate (201), and a gear is rotatably connected inside the cleaning box (1), the gear is meshed with the toothed plate (201), and the toothed plate (201) can be abutted against the boost rod (301).
5. A hydraulic cylinder inner wall cleaning device according to claim 4, characterized in that: A driving machine is fixedly connected inside the cleaning box (1), and the gear is fixedly connected to the output end of the driving machine.
6. A hydraulic cylinder inner wall cleaning device according to claim 1, characterized in that: The boosting disc (5) is fixedly connected with a liquid inlet pipe (501), and the liquid inlet pipe (501) is connected to the output end of the water pump.