Rapid leveling mechanism of explosive composite plate leveling robot

Abstract

The utility model discloses a rapid leveling mechanism of an explosive composite plate leveling robot, and relates to the technical field of explosive composite plate leveling mechanisms, the rapid leveling mechanism comprises a rack, a second guide mechanism and a leveling robot mechanism, the two ends of the lower surface of the rack are fixedly connected with supporting plates, and a groove is formed in the middle of the upper surface of the rack; a groove is formed in the upper surface of the rack, a belt conveyor is installed on the inner bottom face of the groove, a first side groove and a second side groove are symmetrically formed in the inner side wall of the groove, a first guide mechanism is installed on the inner side wall of the first side groove, a clamping mechanism is installed on the inner side wall of the second side groove, and picture capturing mechanisms are installed at the two ends of the upper surface of the rack. A controller is mounted on the front side surface of the rack; through cooperation of the structures, different positions of the explosive composite board can be leveled.

Description

Technical Field

[0001] The utility model belongs to the technical field of explosive composite plate leveling mechanisms, in particular to a rapid leveling mechanism for an explosive composite plate leveling robot. Background Art

[0002] Explosive composite panels generally refer to explosive metal composite panels. The production method of explosive composite panels is to place the prepared composite panel on the substrate, and then lay a layer of explosives on the composite panel, using the instantaneous ultra-high pressure and ultra-high speed impact energy generated by the explosion of the explosives to achieve solid metallurgical bonding between metal layers. During the production process of explosive composite panels, due to the unevenness of the explosion impact force, the composite panel will be warped, twisted and other unevenness. In order to keep the composite panel flat during use and improve its performance and life, the composite panel needs to be leveled.

[0003] The current explosive composite panel leveling mechanisms are usually designed and manufactured according to the standardized composite panel size and shape. These mechanisms usually use fixed molds or platforms and can only level the entire composite panel as a whole, but cannot perform local leveling for different positions.

[0004] For this purpose, a rapid leveling mechanism of an explosive composite plate leveling robot is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a rapid leveling mechanism of an explosive composite plate leveling robot in order to level different positions of the explosive composite plate.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A rapid leveling mechanism of an explosive composite plate leveling robot comprises a frame, support plates are fixedly connected to both ends of the lower surface of the frame, a groove is provided in the middle of the upper surface of the frame, a belt conveyor is installed on the inner bottom surface of the groove, a side groove 1 and a side groove 2 are symmetrically provided on the inner side wall of the groove, a guide mechanism 1 is installed on the inner side wall of the side groove 1, a clamping mechanism is installed on the inner side wall of the side groove 2, a picture capturing mechanism is installed on both ends of the upper surface of the frame, and a controller is installed on the front side of the frame;

[0008] The guide mechanism 1 includes a motor 1, which is fixedly connected to the inner wall of one end of the side groove 1 at the rear side, and a screw rod 1 is installed at the output end of the motor 1. The end of the screw rod 1 away from the motor is rotatably connected to the inner wall of the other end of the side groove 1 at the rear side through a bearing, and a threaded block is threadedly connected to the outer surface of the screw rod 1, and a sliding rod is fixedly connected to the inner wall of the side groove 1 at the front side, and a slider is slidably connected to the outer surface of the sliding rod, and a connecting rod is fixedly connected between the slider and the outer surface of the threaded block, and a guide mechanism 2 is installed in the middle of the lower surface of the connecting rod, and a leveling robot mechanism is installed at the end of the guide mechanism 2 away from the connecting rod.

[0009] Furthermore, the clamping mechanism includes a hydraulic cylinder, which is fixedly connected to the inner wall of the second side groove, and a hydraulic push rod is installed at the output end of the hydraulic cylinder, and the end of the hydraulic push rod away from the hydraulic cylinder is fixedly connected to a clamping plate.

[0010] Furthermore, the second guide mechanism includes a vertical rod, which is fixedly connected to the lower surface of the connecting rod, and the lower surface of the vertical rod is fixedly connected to an upper U-shaped plate, and the inner wall of the right end of the upper U-shaped plate is fixedly connected to motor 2, and the output end of motor 2 is equipped with screw rod 2, and the end of screw rod 2 away from motor 2 is rotatably connected to the inner wall of the other side of the upper U-shaped plate through a bearing, and the outer surface of screw rod 2 is threadedly connected to a moving block.

[0011] Furthermore, a guide slide is fixedly connected to the upper surface of the moving block, a guide slot is provided on the top lower surface of the upper U-shaped plate, and an upper end outer surface of the guide slide is slidably connected to an inner surface of the guide slot.

[0012] Furthermore, the leveling robot mechanism includes an electric cylinder, which is fixedly connected to the lower surface of the moving block, and a piston rod is installed at the output end of the lower surface of the electric cylinder, and the end of the piston rod away from the electric cylinder is fixedly connected to the lower U-shaped plate, and the right inner wall of the lower U-shaped plate is fixedly connected to motor three, and a rotating rod is installed at the output end of motor three, and the end of the rotating rod away from motor three is rotatably connected to the inner wall of the other side of the lower U-shaped plate through a bearing, a leveling wheel is fixedly connected to the middle part of the outer surface of the rotating rod, and camera two is installed on the top inner wall of the lower U-shaped plate.

[0013] Furthermore, the image capturing mechanism includes a U-shaped frame, the U-shaped frame is fixedly connected to the upper surface of the frame, and a camera 1 is installed in the middle of the lower surface of the U-shaped frame.

[0014] Furthermore, a visual analysis module is provided inside the controller, and an output end of the controller is electrically connected to the belt conveyor, the camera 1, the motor 2, the electric cylinder, the motor 3 and the camera 2.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0016] 1. In the utility model, when leveling the explosive composite plate, the explosive composite plate can be placed on the upper surface of the belt conveyor for transmission. During the transmission process, the image capture mechanism can take a picture of the explosive composite plate and feed the captured picture back to the controller. The controller will analyze the captured picture in and out. When it is analyzed that there is a picture on the explosive composite plate that needs to be leveled, the controller will control the belt conveyor to stop moving, and then start the motor 1 to rotate the screw rod 1. The threaded block will move under the rotation of the screw rod 1, and the moving threaded block will drive the guide mechanism 2 and the leveling robot mechanism to move through the connecting rod. The guide mechanism 2 can drive the leveling robot mechanism to move laterally along the explosive composite plate, so as to level different positions on the composite plate; through the cooperation of the above structure, different positions of the explosive composite plate can be leveled.

[0017] 2. In the utility model, when the explosive composite plate is leveled, the clamping mechanism can be used to clamp and fix the explosive composite plate on the upper surface of the belt conveyor after the movement stops, so as to prevent displacement and movement of the explosive composite plate during leveling, thereby affecting the leveling effect of the composite plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the second guide mechanism and the leveling robot mechanism in the utility model;

[0020] Figure 3 It is a cross-sectional view of the second guide mechanism and the leveling robot mechanism in the utility model;

[0021] Figure 4 It is a side sectional view of the utility model.

[0022] Markings in the figure: 1-frame, 2-belt conveyor, 3-image capturing mechanism, 4-guide mechanism 1, 5-guide mechanism 2, 6-leveling robot mechanism, 7-clamping mechanism, 8-controller, 11-groove, 12-side groove 1, 13-side groove 2, 14-support plate, 31-U-shaped frame, 32-camera 1, 41-motor 1, 42-screw rod 1, 43-threaded block, 44-slide rod, 45-slider, 46-connecting rod, 51-vertical rod, 52-upper U-shaped plate, 53-motor 2, 54-screw rod 2, 55-moving block, 56-guide slide plate, 57-guide slide groove, 61-electric cylinder, 62-piston rod, 63-lower U-shaped plate, 64-motor 3, 65-rotating rod, 66-leveling wheel, 67-camera 2, 71-hydraulic cylinder, 72-hydraulic push rod, 73-clamping plate. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0024] Reference Figure 1-Figure 4 A rapid leveling mechanism of an explosive composite plate leveling robot comprises a frame 1, support plates 14 are fixedly connected to both ends of the lower surface of the frame 1, a groove 11 is opened in the middle of the upper surface of the frame 1, a belt conveyor 2 is installed on the inner bottom surface of the groove 11, and a picture capturing mechanism 3 is installed at both ends of the upper surface of the frame 1, a controller 8 is installed on the front side of the frame 1, a visual analysis module is arranged inside the controller 8, and the output end of the controller 8 is electrically connected to the belt conveyor 2; specifically, when leveling the explosive composite plate, the explosive composite plate can be placed on the upper surface of the belt conveyor 2 for transmission, and during the transmission process, the picture capturing mechanism 3 can take a picture of the explosive composite plate and feed the taken picture back to the controller 8, and the controller 8 will analyze the entry and exit of the taken picture, and when it is analyzed that there is a picture on the explosive composite plate that needs to be leveled, the controller 8 will control the belt conveyor 2 to stop moving.

[0025] Reference Figure 1-Figure 4The inner wall of the groove 11 is symmetrically provided with a side groove 12 and a side groove 2 13, and the inner wall of the side groove 2 13 is installed with a clamping mechanism 7, and the clamping mechanism 7 includes a hydraulic cylinder 71, and the hydraulic cylinder 71 is fixedly connected to the inner wall of the side groove 2 13, and a hydraulic push rod 72 is installed at the output end of the hydraulic cylinder 71, and the end of the hydraulic push rod 72 away from the hydraulic cylinder 71 is fixedly connected with a clamping plate 73; specifically, the controller 8 will analyze the entry and exit of the captured picture, and when it is analyzed that there is a picture on the explosive composite board that needs to be leveled, the controller 8 will control the belt conveyor 2 to stop moving, and then start the hydraulic cylinder 71 to make the hydraulic push rod 72 drive the clamping plate 73 to move to both sides of the explosive composite board, so as to fix and clamp the explosive composite board.

[0026] Reference Figure 1-Figure 4 The inner wall of the side groove 12 is provided with a guide mechanism 4, which includes a motor 41, which is fixedly connected to the inner wall of one end of the rear side groove 12, and a screw rod 42 is installed at the output end of the motor 41, and the end of the screw rod 42 away from the motor 41 is rotatably connected to the inner wall of the other end of the rear side groove 12 through a bearing, and a threaded block 43 is threadedly connected to the outer surface of the screw rod 42, and a sliding rod 44 is fixedly connected to the inner wall of the front side groove 12, and a slider 45 is slidably connected to the outer surface of the sliding rod 44, and a connecting rod 46 is fixedly connected between the slider 45 and the outer surface of the threaded block 43, and a guide mechanism is installed in the middle of the lower surface of the connecting rod 46. Structure 25, a leveling robot mechanism 6 is installed at one end of the guide mechanism 25 away from the connecting rod 46; specifically, when the controller 8 determines that the position of the explosive composite plate needs to be leveled, it will control the starting motor 141 to rotate the screw rod 142, and the threaded block 43 will move under the rotation of the screw rod 142. The moving threaded block 43 will drive the guide mechanism 25 and the leveling robot mechanism 6 to move through the connecting rod 46. The guide mechanism 25 can drive the leveling robot mechanism 6 to move horizontally along the explosive composite plate, so as to level different positions on the composite plate; through the cooperation of the above structures, different positions of the explosive composite plate can be leveled.

[0027] Reference Figure 1-Figure 4The guide mechanism 2 5 includes a vertical rod 51, which is fixedly connected to the lower surface of the connecting rod 46, and an upper U-shaped plate 52 is fixedly connected to the lower surface of the vertical rod 51. A motor 2 53 is fixedly connected to the inner wall of the right end of the upper U-shaped plate 52. A screw rod 2 54 is installed at the output end of the motor 2 53. One end of the screw rod 2 54 away from the motor 2 53 is rotatably connected to the inner wall of the other side of the upper U-shaped plate 52 through a bearing. A moving block 55 is threadedly connected to the outer surface of the screw rod 2 54, and a guide slide 56 is fixedly connected to the upper surface of the moving block 55. A guide groove 57 is provided on the top lower surface of the upper U-shaped plate 52, and the upper outer surface of the guide slide plate 56 is slidably connected to the inner surface of the guide groove 57; specifically, after moving to the target position, the motor 2 53 can be started to rotate the screw 2 54, and the moving block 55 will drive the guide slide plate 56 to move laterally along the inner surface of the guide groove 57 under the rotation of the screw 2 54, thereby guiding the movement of the moving block 55, so that the leveling robot mechanism 6 can move to the position where the explosive composite plate needs to be leveled.

[0028] Reference Figure 1-Figure 4 The leveling robot mechanism 6 includes an electric cylinder 61, which is fixedly connected to the lower surface of the moving block 55. A piston rod 62 is installed at the output end of the lower surface of the electric cylinder 61. The end of the piston rod 62 away from the electric cylinder 61 is fixedly connected to the lower U-shaped plate 63. The right inner wall of the lower U-shaped plate 63 is fixedly connected to the motor three 64. The output end of the motor three 64 is installed with a rotating rod 65. The end of the rotating rod 65 away from the motor three 64 is rotatably connected to the inner wall of the other side of the lower U-shaped plate 63 through a bearing. A leveling wheel 66 is fixedly connected to the middle of the outer surface of the rotating rod 65. The top inner wall of the lower U-shaped plate 63 A second camera 67 is installed; specifically, starting the electric cylinder 61 can make the piston rod 62 drive the lower U-shaped plate 63 to move downward, so that the leveling wheel 66 can be close to the position of the explosive composite board that needs to be leveled, and then the motor three 64 can be started to rotate the rotating rod 65, thereby driving the leveling wheel 66 to rotate, so as to level the explosive composite board, and the second camera 67 can take a picture of the leveled image, and feed the data back to the controller 8 for analysis, so as to determine whether the leveled image meets the standard; through the cooperation of the above structure, different positions of the explosive composite board can be leveled.

[0029] Reference Figure 1-Figure 4 The output end of the controller 8 is electrically connected to the belt conveyor 2, camera 1 32, motor 2 53, electric cylinder 61, motor 3 64 and camera 2 67; the controller 8 uses a single-chip microcomputer as the main control chip, and its model is STC89C51. The controller 8 can control the belt conveyor 2, camera 1 32, motor 2 53, electric cylinder 61, motor 3 64 and camera 2 67.

[0030] The implementation principle of the embodiment of the explosive composite plate leveling robot rapid leveling mechanism of the present application is as follows:

[0031] When using the device, first connect to an external power supply. When leveling the explosive composite board, the explosive composite board can be placed on the upper surface of the belt conveyor 2 for transmission. During the transmission process, the image capture mechanism 3 can take a picture of the explosive composite board and feed the captured picture back to the controller 8. The controller 8 will analyze the captured picture in and out. When it is analyzed that there is a picture on the explosive composite board that needs to be leveled, the controller 8 will control the belt conveyor 2 to stop moving, and then start the hydraulic cylinder 71 to make the hydraulic push rod 72 drive the clamping plate 73 to move to both sides of the explosive composite board so as to fix and clamp the explosive composite board.

[0032] Then, the motor 41 will be started to rotate the screw 42, and the threaded block 43 will move under the rotation of the screw 42. The moving threaded block 43 will drive the guide mechanism 2 5 and the leveling robot mechanism 6 to move through the connecting rod 46. When it moves to the target position, the motor 2 53 can be started to rotate the screw 2 54. The moving block 55 will drive the guide slide 56 to move laterally along the inner surface of the guide slot 57 under the rotation of the screw 2 54, thereby guiding the movement of the moving block 55 so that the leveling robot mechanism 6 can move to the position where the explosive composite plate needs to be leveled.

[0033] Then the electric cylinder 61 can be started so that the piston rod 62 drives the lower U-shaped plate 63 to move downward so that the leveling wheel 66 can be close to the position of the explosive composite plate that needs to be leveled. Then the motor three 64 can be started to rotate the rotating rod 65, thereby driving the leveling wheel 66 to rotate, so as to level the explosive composite plate. The camera two 67 can take a picture of the leveled image and feed the data back to the controller 8 for analysis, so as to determine whether the leveled image meets the standard. Through the cooperation of the above structures, different positions of the explosive composite plate can be leveled.

[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rapid leveling mechanism for an explosive composite plate leveling robot, comprising a frame (1), characterized in that: Support plates (14) are fixedly connected to both ends of the lower surface of the frame (1); a groove (11) is provided in the middle of the upper surface of the frame (1); a belt conveyor (2) is installed on the inner bottom surface of the groove (11); a side groove 1 (12) and a side groove 2 (13) are symmetrically provided on the inner side wall of the groove (11); a guide mechanism 1 (4) is installed on the inner side wall of the side groove 1 (12); a clamping mechanism (7) is installed on the inner side wall of the side groove 2 (13); image capture mechanisms (3) are installed on both ends of the upper surface of the frame (1); and a controller (8) is installed on the front side of the frame (1); The guide mechanism 1 (4) comprises a motor 1 (41), the motor 1 (41) being fixedly connected to the inner wall of one end of the side groove 1 (12) at the rear side, a screw rod 1 (42) being installed at the output end of the motor 1 (41), the end of the screw rod 1 (42) away from the motor 1 (41) being rotatably connected to the inner wall of the other end of the side groove 1 (12) at the rear side through a bearing, the outer surface of the screw rod 1 (42) being threadedly connected to a threaded block (43), the inner wall of the side groove 1 (12) at the front side being fixedly connected to a slide rod (44), the outer surface of the slide rod (44) being slidably connected to a slider (45), a connecting rod (46) being fixedly connected between the slider (45) and the outer surface of the threaded block (43), a guide mechanism 2 (5) being installed at the middle part of the lower surface of the connecting rod (46), and a leveling robot mechanism (6) being installed at the end of the guide mechanism 2 (5) away from the connecting rod (46).

2. The rapid leveling mechanism of the explosive composite plate leveling robot according to claim 1, characterized in that: The clamping mechanism (7) comprises a hydraulic cylinder (71), the hydraulic cylinder (71) being fixedly connected to the inner wall of the second side groove (13), a hydraulic push rod (72) being installed at the output end of the hydraulic cylinder (71), and a clamping plate (73) being fixedly connected to one end of the hydraulic push rod (72) away from the hydraulic cylinder (71).

3. The rapid leveling mechanism of the explosive composite plate leveling robot according to claim 1, characterized in that: The second guide mechanism (5) comprises a vertical rod (51), the vertical rod (51) being fixedly connected to the lower surface of the connecting rod (46), the lower surface of the vertical rod (51) being fixedly connected to an upper U-shaped plate (52), the inner side wall of the right end of the upper U-shaped plate (52) being fixedly connected to a second motor (53), the output end of the second motor (53) being provided with a second screw rod (54), one end of the second screw rod (54) away from the second motor (53) being rotatably connected to the inner wall of the other side of the upper U-shaped plate (52) via a bearing, and the outer surface of the second screw rod (54) being threadedly connected to a moving block (55).

4. The rapid leveling mechanism of the explosive composite plate leveling robot according to claim 3, characterized in that: A guide slide plate (56) is fixedly connected to the upper surface of the moving block (55), a guide slide groove (57) is provided on the lower surface of the top of the upper U-shaped plate (52), and the upper end outer surface of the guide slide plate (56) is slidably connected to the inner surface of the guide slide groove (57).

5. The rapid leveling mechanism of the explosive composite plate leveling robot according to claim 3, characterized in that: The leveling robot mechanism (6) comprises an electric cylinder (61), wherein the electric cylinder (61) is fixedly connected to the lower surface of the moving block (55), a piston rod (62) is installed at the output end of the lower surface of the electric cylinder (61), an end of the piston rod (62) away from the electric cylinder (61) is fixedly connected to a lower U-shaped plate (63), a motor three (64) is fixedly connected to the right inner wall of the lower U-shaped plate (63), a rotating rod (65) is installed at the output end of the motor three (64), an end of the rotating rod (65) away from the motor three (64) is rotatably connected to the inner wall of the other side of the lower U-shaped plate (63) through a bearing, a leveling wheel (66) is fixedly connected to the middle part of the outer surface of the rotating rod (65), and a camera two (67) is installed on the top inner wall of the lower U-shaped plate (63).

6. The rapid leveling mechanism of the explosive composite plate leveling robot according to claim 1, characterized in that: The image capturing mechanism (3) comprises a U-shaped frame (31), the U-shaped frame (31) being fixedly connected to the upper surface of the frame (1), and a camera 1 (32) being installed in the middle of the lower surface of the U-shaped frame (31).

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