Vertical band sawing machine for end face of steel tube bundle

Abstract

The utility model relates to the technical field of vertical band sawing machines, and discloses a steel tube bundle end face vertical band sawing machine which comprises a main body mechanism, a fixing mechanism and a driving mechanism, the driving mechanism comprises a motor and a transmission part and is responsible for driving a saw blade to conduct cutting operation, and the vertical band sawing machine is a main cutting tool. The notch provides a movement path for the saw blade on the operation table, the sliding rail is used for guiding and stabilizing movement of a workpiece, and the control panel provides an operation interface for an operator and is used for controlling operation parameters and states of equipment. The high efficiency of the working process is optimized, due to the fact that the automatic fixing and driving mechanism is adopted, the cutting process is faster and more coherent, the requirement for manual operation is reduced, the production efficiency is greatly improved, the automation degree of the equipment not only accelerates the operation speed, but also reduces material waste through accurate control, and the production cost is reduced. Efficient utilization of resources is ensured, and the method is particularly important for mass production.

Description

Technical Field

[0001] The utility model relates to the technical field of vertical band sawing machines, in particular to a vertical band sawing machine for the end surface of a steel pipe bundle. Background Art

[0002] Steel pipes are widely used materials in industrial production and construction. They have good mechanical properties and chemical stability and are often used in building structures, water and oil transportation, machinery manufacturing and various infrastructure projects. In the processing of steel pipes, precise cutting is essential to ensure that the size and quality of the steel pipes meet strict industrial standards and application requirements. Therefore, vertical band saws for the end faces of steel pipe bundles are widely used in scenarios where large quantities or precise cutting of steel pipes are required, especially in industrial applications that require processing of large-diameter or heavy-duty steel pipe bundles.

[0003] Traditional steel pipe cutting equipment such as manual or semi-automatic cutting machines often face multiple challenges. First of all, these devices often cannot fully meet the high standards of modern production in terms of cutting accuracy and efficiency. Especially when processing large quantities or complex specifications of steel pipes, the cutting speed is slow and the error is large, which not only affects production efficiency but also may lead to material waste. In addition, operational safety is another issue. Traditional equipment often requires more manual operation, which increases the risk of work-related injuries in high-intensity and high-risk working environments. Therefore, the development and optimization of vertical band saws for steel pipe bundle ends is aimed at solving these problems, improving cutting efficiency and safety through automation and precise control, and ensuring high efficiency and high-quality output of the steel pipe processing process. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The utility model aims to provide a vertical band sawing machine for the end face of a steel pipe bundle, so as to solve the problems of low production efficiency and insufficient precision of traditional steel pipe cutting equipment mentioned in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical band sawing machine for the end face of a steel tube bundle, the vertical band sawing machine for the end face of a steel tube bundle comprises a main body mechanism, a fixing mechanism and a driving mechanism, the upper end of the main body mechanism is provided with a fixing mechanism, the interior of the main body mechanism is provided with a moving mechanism, the main body mechanism comprises an operating table, the lower end of the operating table is provided with a supporting leg, the left end of the operating table is provided with a column, the column is provided with a driving device, the lower end of the driving device is provided with a vertical band saw, the operating table is provided with a notch at a position corresponding to the vertical band saw, the upper end of the operating table is provided with two slide rails, the right end of the operating table is provided with a control panel, and the main body mechanism provides The basic frame and supporting structure of the equipment, the fixing mechanism includes a base and a fixed shaft, which are used to firmly lock and support the workpiece, the driving mechanism includes a motor and a screw, which are responsible for providing power and driving force for movement, the operating table provides a stable platform for the work surface and supports the workpiece, the supporting legs enhance the stability of the equipment, the column is a structural component that connects and supports various components, the driving device includes an electric motor and a transmission component, which are responsible for driving the saw blade to perform cutting operations, the vertical band saw is the main cutting tool, and performs the actual cutting task, the slot on the operating table provides a movement path for the saw blade, the slide rail is used to guide and stabilize the movement of the workpiece, and the control panel provides an operating interface for the operator to control the operating parameters and status of the equipment.

[0008] Preferably, the fixing mechanism includes a base, the upper end of the operating table is provided with the base, the right end of the base is provided with a first motor, the base is an important part of the fixing and supporting structure, and provides a basic platform for the equipment, and the first motor drives the bidirectional screw to provide necessary power.

[0009] Preferably, the first motor is provided with a bidirectional screw, and two first movable blocks are penetrated through the bidirectional screw. The bidirectional screw adjusts the position of the fixing mechanism to provide accurate workpiece positioning, and the first movable blocks cooperate with the bidirectional screw to fix or move the workpiece.

[0010] Preferably, a limit block is provided on the upper side of the bidirectional screw, and a support rod is provided on the upper end of the first movable block. The limit block prevents excessive movement and protects the structure from damage, and the support rod serves as a structural component for connecting and fixing the workpiece.

[0011] Preferably, a fixed shaft is provided at the upper end of the support rod, and an arc-shaped clamping plate is provided between the two fixed shafts.

[0012] Preferably, the driving mechanism includes a second motor, and the second motor is arranged inside the operating table. The second motor is provided with a screw rod, and a connecting arm is arranged through the screw rod. The second motor provides the required power for the extrusion or cutting process, the screw rod converts the power into mechanical movement, and the connecting arm connects the power and the moving mechanism to ensure the coordination of the movement.

[0013] Preferably, second movable blocks are provided at the front and rear ends of the connecting arm, and the second movable block passes through the sliding rod and is fixed to the connecting arm.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Optimize the efficiency of the work process. The use of automated fixing and driving mechanisms makes the cutting process faster and more consistent, reducing the need for manual operation, thereby greatly improving production efficiency. The degree of automation of the equipment not only speeds up the operation, but also reduces material waste through precise control, ensuring efficient use of resources, which is particularly important for mass production;

[0016] 2. The vertical band saw for steel pipe bundle end face is easy to operate and safe. Through the integrated control panel and automated cutting process, the operator can easily set the cutting parameters. At the same time, the equipment's safety protection measures such as the emergency stop button and protective cover ensure that the risk of accidents is minimized during operation. The automated feeding and cutting mechanism reduces the operator's physical burden and improves work efficiency and comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the fixing mechanism structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the fixing mechanism of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the driving mechanism of the utility model.

[0021] In the figure: 1. main body; 101. operating table; 102. supporting leg; 103. column; 104. driving device; 105. vertical band saw; 106. notch; 107. slide rail; 108. control panel; 2. fixing mechanism; 201. base; 202. first motor; 203. bidirectional screw; 204. first movable block; 205. limit block; 206. supporting rod; 207. fixed shaft; 208. arc splint; 3. driving mechanism; 301. second motor; 302. screw; 303. connecting arm; 304. slide rod; 305. second movable block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 The utility model provides a technical solution: a vertical band sawing machine for the end face of a steel tube bundle, the vertical band sawing machine for the end face of a steel tube bundle comprises a main body mechanism 1, a fixing mechanism 2 and a driving mechanism 3, the upper end of the main body mechanism 1 is provided with the fixing mechanism 2, the interior of the main body mechanism 1 is provided with the driving mechanism 3, the main body mechanism 1 comprises an operating table 101, the lower end of the operating table 101 is provided with a supporting leg 102, the left end of the operating table 101 is provided with a column 103, the column 103 is provided with a driving device 104, the lower end of the driving device 104 is provided with There is a vertical band saw 105, a slot 106 is provided on the operating table 101 at a position corresponding to the vertical band saw 105, two slide rails 107 are provided at the upper end of the operating table 101, a control panel 108 is provided at the right end of the operating table 101, and the main body 1 provides the basic structure and support for the equipment, including the operating table 101, providing a stable working platform and supporting legs 102 and columns 103 for supporting and installing other components. The control panel 108 on the operating table 101 allows the operator to set and control the equipment operating parameters.

[0024] The fixing mechanism 2 includes a base 201. The base 201 is arranged at the upper end of the operating table 101. The first motor 202 is arranged at the right end of the base 201. A bidirectional screw 203 is arranged on the first motor 202. Two first movable blocks 204 are penetrated through the bidirectional screw 203. A limit block 205 is arranged on the upper side of the bidirectional screw 203. A support rod 206 is arranged at the upper end of the first movable block 204. The fixing mechanism 2 is mainly responsible for stabilizing the workpiece to be processed in an appropriate position, including the base 201 as the main support point of the equipment. The first motor 202 realizes precise control of the first movable block 204 through the bidirectional screw 203 to adjust the fixed position of the workpiece. The limit block 205 ensures that the moving parts operate within a safe range.

[0025] A fixed shaft 207 is provided at the upper end of the support rod 206, and an arc-shaped clamping plate 208 is provided between the two fixed shafts 207. The driving mechanism 3 includes a second motor 301, and the second motor 301 is provided inside the operating table 101. A screw rod 302 is provided on the second motor 301, and a connecting arm 303 is provided through the screw rod 302. Second movable blocks 305 are provided at the front and rear ends of the connecting arm 303, and the second movable block 305 is fixed to the connecting arm 303 through the slide bar 304. The support rod 206 and the fixed shaft 207 provide additional mechanical support. The arc-shaped clamping plate 208 is in direct contact with the workpiece to keep it fixed. The driving mechanism 3 is responsible for driving the entire cutting or processing process. The second motor 301 converts power into mechanical motion through the screw rod 302. The connecting arm 303 and the second movable block 305 work together to achieve precise movement and position adjustment of the workpiece to meet different processing requirements. The slide bar 304 ensures smooth movement and alignment, thereby improving the processing accuracy and efficiency of the entire equipment.

[0026] Working principle: This type of vertical band sawing machine for the end face of steel pipe bundle mainly realizes the fixing and cutting of steel pipes through a series of precision components. First, the main mechanism 1 serves as the support and operating platform of the equipment, including an operating table 101. The support legs 102 provide a stable foundation for the entire equipment. The column 103 connects the operating table and the drive device 104 above. The vertical band saw 105 is installed at the lower end of the drive device to perform cutting tasks. The notch 106 on the operating table 101 cooperates with the slide rail 107 to allow the object to be cut to move accurately on the operating table. The control panel 108 is used to adjust the operating parameters of the equipment and control the cutting process. The fixing mechanism 2 is responsible for fixing the steel pipe in the correct position, and the base 2 01 is installed on the upper end of the operating table, the first motor 202 drives the two first movable blocks 204 to move in opposite directions through the bidirectional screw 203, so as to adjust the arc clamping plate 208 on the support rod 206 and the fixed shaft 207, so as to accurately clamp and position the steel pipe, and the driving mechanism 3 controls the entire cutting process, the second motor 301 drives the screw rod 302, and controls the steel pipe to move precisely in the direction of the saw blade through the connecting arm 303 and the second movable block 305, ensuring the accuracy and efficiency of the cutting. After the steel pipe is fixed, the second motor 301 is controlled to make the steel pipe gradually move toward the band saw 105 and cut. The whole process is efficient and precise, ensuring the cutting quality and stable operation of the equipment.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A vertical band sawing machine for cutting the end surface of a steel tube bundle, comprising a main body mechanism (1), a fixing mechanism (2) and a driving mechanism (3), characterized in that: The upper end of the main body mechanism (1) is provided with a fixing mechanism (2), the interior of the main body mechanism (1) is provided with a driving mechanism (3), the main body mechanism (1) comprises an operating table (101), the lower end of the operating table (101) is provided with a supporting leg (102), the left end of the operating table (101) is provided with a column (103), the column (103) is provided with a driving device (104), the lower end of the driving device (104) is provided with a vertical band saw (105), the operating table (101) is provided with a notch (106) at a position corresponding to the vertical band saw (105), the upper end of the operating table (101) is provided with two slide rails (107), and the right end of the operating table (101) is provided with a control panel (108).

2. A steel pipe bundle end face vertical band sawing machine according to claim 1, characterized in that: The fixing mechanism (2) comprises a base (201), the base (201) is arranged at the upper end of the operating table (101), and the first motor (202) is arranged at the right end of the base (201).

3. A steel tube bundle end face vertical band sawing machine according to claim 2, characterized in that: The first motor (202) is provided with a bidirectional screw rod (203), and two first movable blocks (204) are provided through the bidirectional screw rod (203).

4. A steel tube bundle end face vertical band sawing machine according to claim 3, characterized in that: A limit block (205) is arranged on the upper side of the bidirectional screw (203), and a support rod (206) is arranged on the upper end of the first movable block (204).

5. A steel tube bundle end face vertical band sawing machine according to claim 4, characterized in that: A fixed shaft (207) is disposed at the upper end of the support rod (206), and an arc-shaped clamping plate (208) is disposed between the two fixed shafts (207).

6. A steel tube bundle end face vertical band sawing machine according to claim 1, characterized in that: The driving mechanism (3) comprises a second motor (301), the second motor (301) is arranged inside the operating table (101), a screw rod (302) is arranged on the second motor (301), and a connecting arm (303) is arranged through the screw rod (302).

7. A steel tube bundle end face vertical band sawing machine according to claim 6, characterized in that: Second movable blocks (305) are provided at the front and rear ends of the connecting arm (303), and the second movable block (305) passes through the sliding rod (304) and is fixed to the connecting arm (303).

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