Steel plate flame cutting mechanism with shielding protection structure
By designing a steel plate flame cutting mechanism with a shading protection structure, the problems of debris splashing, safety hazards and difficulty in removing steel plates during cutting are solved, and a more stable, safe and efficient cutting process is achieved.
Patent Information
- Application Number
- CN202421374121.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing steel plate flame cutting machines lack protection functions, which causes debris to splash everywhere during cutting, which increases the difficulty of cleaning the work surface and endangers the safety of staff. At the same time, the device lacks the limit function for steel plates, making the cut steel plates inconvenient to be taken out.
A steel plate flame cutting mechanism with a shielding and protective structure is designed, including a protective plate, a chip suction bucket, a push plate and a limit structure. The protective plate can vertically block debris, the chip suction bucket cleans up waste chips, and the push plate assists the steel plate to remove, and the limit structure prevents the steel plate from displaced.
Effectively prevent debris from splashing during cutting, protect staff safety, increase the stability of steel plate cutting, facilitate the removal of steel plates, and simplify the cleaning of work surfaces.
Smart Images

Figure CN222660406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate flame cutting, in particular to a steel plate flame cutting mechanism with a shielding and protection structure. Background Art
[0002] Flame cutting is a common method for rough processing of steel plates. Flame cutting uses the high temperature generated by the combustion of iron oxide to cut steel plates. Flame cutting is a low-cost and fast cutting method, and is the preferred method for cutting thick metals.
[0003] However, the steel plate flame cutting machines currently in use do not have a protective function. The debris generated when the steel plate is cut splashes everywhere, increasing the difficulty of cleaning the work surface and endangering the personal safety of the staff. In addition, the device lacks a limit function for the steel plate, and the cut steel plate is not easy to remove from the device. Therefore, we propose a steel plate flame cutting mechanism with a shielding and protective structure to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a steel plate flame cutting mechanism with a shielding and protective structure to solve the problems raised in the above-mentioned background technology that the currently used steel plate flame cutting machine has no protective function, the debris generated when the steel plate is cut splashes everywhere, increasing the difficulty of cleaning the work surface and endangering the personal safety of the staff, and the device lacks a limiting function for the steel plate, and the cut steel plate is not easy to take out from the device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel plate flame cutting mechanism with a shielding and protective structure, comprising: a bottom plate for support, a moving track fixedly mounted on the upper end of the bottom plate, and a cutting machine body arranged above the moving track;
[0006] Also includes:
[0007] A vertical plate, wherein the vertical plate is fixedly mounted on the upper end of the bottom plate, and an electric telescopic rod is fixedly connected to the outer side of the vertical plate, and the end of the extension rod of the electric telescopic rod is fixedly connected to the rear end of the rack, and a gear is mounted above the rack;
[0008] A pressing block, wherein the pressing block is installed inside the vertical plate, and the center axis of the gear penetrates and fixes the inside of the pressing block, and a lower pressing plate is arranged below the pressing block, and the upper surface of the lower pressing plate is kept in contact with the surface of the pressing block;
[0009] A protective plate, the protective plate is installed on the inner side of the connecting plate, and the connecting plate is slidably connected to the left inner side of the bottom plate, the connecting plate and the protective plate form a rotating structure, and the middle part of the protective plate is set as a transparent material;
[0010] A scrap suction bucket, the scrap suction bucket is fixedly mounted on the outside of the cutting nozzle by bolts, and a conveying pipe is fixedly mounted on the outside of the scrap suction bucket, and the other end of the conveying pipe is connected and fixed to a scrap storage box, and the scrap storage box is fixedly mounted on the upper right end of the bottom plate;
[0011] The push plate is installed between the vertical plates, and both left and right ends of the upper part of the push plate are slidably connected to the through grooves opened in the vertical plates, and screw rods are installed inside the left and right ends of the push plate.
[0012] Preferably, the upper end of the cutting nozzle is fixedly connected to the end of the mounting tube of the cutting machine body, and the cutting machine body is slidably connected to the upper side of the movable track, and the chip suction bucket is an outwardly inclined structure, and the cross-section of the chip suction bucket is circular.
[0013] Preferably, the rack is slidably connected to the outer side of the vertical plate through an electric telescopic rod, and the rack is meshed with gears for transmission, and the gears are arranged at equal intervals on the outer side of the vertical plate.
[0014] Preferably, the pressing block is rotatably connected inside the vertical plate via a gear, and the longitudinal section of the pressing block is an elliptical structure, and the central axis of the gear is eccentrically fixed inside the pressing block, and the lower pressing plate slides up and down inside the vertical plate through the extrusion of the pressing block.
[0015] Preferably, a spring is fixedly installed on the lower end of the outer side of the lower pressure plate, and the lower end of the spring is fixedly connected to the inner wall of the cavity of the vertical plate, an elastic non-slip rubber pad is fixedly installed on the lower side of the inner end of the lower pressure plate, and a steel plate is arranged below the lower pressure plate.
[0016] Preferably, a worm wheel is fixedly mounted on the right end of the rotating shaft of the protective plate and the connecting plate, and the lower side of the worm wheel is meshed with the worm for transmission, and the worm is rotatably connected to the right end of the connecting plate, and the protective plate can be vertically arranged on the front and rear sides of the base plate.
[0017] Preferably, the rear end of the screw rod is fixedly connected to the driving power source, and the screw rod is rotatably connected to the push plate, and the lower end of the push plate is evenly fixedly mounted with bristles, and the bristles slide on the upper end surface of the bottom plate.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the steel plate flame cutting mechanism with a shielding protection structure is equipped with a protective plate to block the debris splashed during cutting, protect the personal safety of the staff, increase the limit function of the steel plate, improve the stability during cutting, avoid the steel plate from being touched and displaced, and effectively remove the generated waste, which is conducive to the cleaning of the work surface and the removal of the finished steel plate;
[0019] 1. A pressing block and a lower pressing plate are provided. The rack is moved forward by the push of the electric telescopic rod. The meshing of the gear and the rack drives the pressing block to rotate. After the steel plate is placed under the lower pressing plate, the extension rod of the electric telescopic rod is controlled to be pushed out until the pressing block squeezes the lower pressing plate to stably press the steel plate to prevent the steel plate from being touched and displaced. The device is suitable for steel plates of different thicknesses.
[0020] 2. A connecting plate, a protective plate and a worm are provided. The protective plate is pulled outward to slide out of the bottom plate, and then the worm is rotated to drive the worm wheel to rotate. At this time, the worm wheel drives the protective plate to rotate to a vertical state inside the connecting plate. The front and rear sides of the bottom plate are blocked by the vertical protective plate to prevent the cutting waste from splashing and causing injuries to the workers, and reduce the difficulty of cleaning the work surface. At the same time, the protective plate is convenient for observing the cutting condition of the steel plate;
[0021] 3. A chip suction bucket and a push plate are provided. After cutting, the chip storage box is opened and the waste chips can be sucked into the waste chip storage box for storage through the suction force of the chip suction bucket. After cutting is completed, the screw is controlled to rotate so that the push plate moves back and forth. The push plate pushes the steel plate out for collection and cleans the waste chips on the work surface at the same time, which facilitates the collection of steel plates and assists in cleaning the waste chips. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0025] Figure 4 It is a side view structural diagram of the connection between the gear and the pressing block of the utility model;
[0026] Figure 5 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0027] In the figure: 1. bottom plate; 2. moving track; 3. cutting machine body; 4. cutting nozzle; 5. vertical plate; 6. electric telescopic rod; 7. rack; 8. gear; 9. pressure block; 10. lower pressure plate; 11. spring; 12. connecting plate; 13. protective plate; 14. worm gear; 15. worm; 16. chip suction bucket; 17. conveying pipe; 18. waste chip storage box; 19. screw; 20. push plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-5 The utility model provides a technical solution: a steel plate flame cutting mechanism with a shielding and protective structure, including: a bottom plate 1, a moving track 2, a cutting machine body 3, a cutting nozzle 4, a vertical plate 5, an electric telescopic rod 6, a rack 7, a gear 8, a pressure block 9, a lower pressure plate 10, a spring 11, a connecting plate 12, a protective plate 13, a worm wheel 14, a worm 15, a chip suction bucket 16, a conveying pipe 17, a waste chip storage box 18, a screw 19 and a push plate 20.
[0030] When using the steel plate flame cutting mechanism with the shielding protection structure, first Figure 1 , Figure 4 and Figure 5 As shown, the vertical plate 5 is fixedly installed on the upper end of the base plate 1, and the outer side of the vertical plate 5 is fixedly connected with an electric telescopic rod 6, and the end of the extension rod of the electric telescopic rod 6 is fixedly connected to the rear end of the rack 7, and the rack 7 is slidably connected to the outer side of the vertical plate 5 through the electric telescopic rod 6, and the gear 8 is installed on the upper side of the rack 7, and the rack 7 is meshed with the gear 8 for transmission, and the pressing block 9 is rotatably connected to the inside of the vertical plate 5, and the inside of the pressing block 9 is eccentrically penetrated and fixed by the center axis of the gear 8, and a lower pressing plate 10 is arranged below the pressing block 9, and the upper surface of the lower pressing plate 10 is kept in contact with the surface of the pressing block 9, a spring 11 is fixedly installed at the lower end of the outer side of the lower pressing plate 10, and the lower end of the spring 11 is fixedly connected to the inner wall of the cavity of the vertical plate 5, an elastic non-slip rubber pad is fixedly installed on the lower side of the inner end of the lower pressing plate 10, and a steel plate is arranged below the lower pressing plate 10;
[0031] Put the steel plate between the vertical plates 5 and 5, adjust the position of the steel plate above the bottom plate 1 to a suitable state, turn on the electric telescopic rod 6 so that the end of the extension rod extends to push the rack 7 forward, and the forward movement of the rack 7 drives the gear 8 to rotate, and the gear 8 drives the pressure block 9 to rotate, and the pressure block 9 presses the lower pressure plate 10 downward. At this time, the spring 11 is squeezed and elastically deformed, and the elastic pad at the lower end of the spring 11 fits tightly against the upper surface of the steel plate to fix the position of the steel plate to prevent the steel plate from being touched and displaced, resulting in errors.
[0032] like Figure 1 , Figure 2 and Figure 3As shown, the connecting plate 12 and the protective plate 13 are both slidably connected in the cavity opened inside the bottom plate 1, and the protective plate 13 is rotatably connected to the inner side of the connecting plate 12. The right end of the rotating shaft of the protective plate 13 and the connecting plate 12 is fixedly installed with a worm gear 14, and the lower side of the worm gear 14 is meshed with a worm 15 for transmission, and the worm 15 is rotatably connected to the right end of the connecting plate 12;
[0033] Hold the handle on the outside of the protective plate 13 and pull it outward. At this time, the connecting plate 12 and the protective plate 13 slide outward together until the protective plate 13 slides out of the bottom plate 1. Then, rotate the worm 15 and manually lift the protective plate 13. At this time, the worm 15 is meshed with the worm wheel 14 to make the worm wheel 14 and the protective plate 13 rotate together. When the position of the protective plate 13 and the connecting plate 12 is vertical, stop rotating the worm 15. Under the self-locking function of the worm 15, the protective plate 13 is ensured to stand stably on the front and back sides of the bottom plate 1, so as to avoid the splashing of waste chips generated by steel plate cutting to cause injuries to the staff and reduce the difficulty of cleaning the work surface;
[0034] The scrap suction bucket 16 is fixedly installed on the outside of the cutting nozzle 4 by bolts, and the scrap suction bucket 16 is an outwardly inclined structure, and the cross section of the scrap suction bucket 16 is circular, and a conveying pipe 17 is fixedly installed on the outside of the scrap suction bucket 16, and the other end of the conveying pipe 17 is connected and fixed to a waste scrap storage box 18, and the waste scrap storage box 18 is fixedly installed on the upper right end of the bottom plate 1, and the moving track 2 is fixedly installed on the upper right end of the bottom plate 1, and the cutting machine body 3 is slidably connected to the upper end of the moving track 2, and the cutting nozzle 4 is installed at the end of the installation pipe of the cutting machine body 3;
[0035] The control power of the cutting machine body 3 is turned on to start the cutting machine body 3. The cutting machine body 3 moves forward and backward on the moving track 2. The cutting nozzle 4 moves left and right on the cross bar at the upper end of the cutting machine body 3. The steel plate is cut by flame. The fan at the upper end of the waste chip storage box 18 is turned on to make the chip suction bucket 16 generate suction force. The waste chips generated during cutting are sucked into the conveying pipe 17 from the chip suction bucket 16 and then discharged into the waste chip storage box 18 from the end of the conveying pipe 17 to quickly clean up the waste chips.
[0036] The screw rod 19 is rotatably connected to the outer side of the vertical plate 5, and the left and right ends of the upper part of the push plate 20 are slidably connected to the inside of the through groove opened in the vertical plate 5. The screw rod 19 is rotatably connected to the push plate 20, and the lower end of the push plate 20 is evenly fixed with bristles, and the bristles slide on the upper end surface of the bottom plate 1. After the cutting is completed, the protective plate 13 and the connecting plate 12 are retracted to the inside of the bottom plate 1, and the control power of the screw rod 19 is turned on. When the screw rod 19 rotates, it drives the push plate 20 to move back and forth, and pushes the steel plate after cutting out of the top of the bottom plate 1, and the brush at the lower end of the push plate 20 sweeps off the waste chips remaining above the bottom plate 1, assists in cleaning the waste chips, and prevents the residual waste chips from hindering the subsequent cutting work.
[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. In addition, the directional terms such as up, down, left, right, front, and back in the text only represent their relative positions rather than absolute positions.
[0038] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A steel plate flame cutting mechanism with a shielding and protective structure, comprising: A base plate (1) for supporting, a movable track (2) fixedly mounted on the upper end of the base plate (1), and a cutting machine body (3) arranged above the movable track (2); It is characterized by further comprising: A vertical plate (5), the vertical plate (5) being fixedly mounted on the upper end of the bottom plate (1), and an electric telescopic rod (6) being fixedly connected to the outer side of the vertical plate (5), and an extension rod end of the electric telescopic rod (6) being fixedly connected to the rear end of a rack (7), and a gear (8) being mounted above the rack (7); A pressing block (9), wherein the pressing block (9) is installed inside the vertical plate (5), and the center axis of the gear (8) penetrates and fixes the inside of the pressing block (9), and a lower pressing plate (10) is arranged below the pressing block (9), and the upper surface of the lower pressing plate (10) is kept in contact with the surface of the pressing block (9); a protective plate (13), the protective plate (13) being mounted on the inner side of the connecting plate (12), and the connecting plate (12) being slidably connected to the inner side of the left side of the bottom plate (1), the connecting plate (12) and the protective plate (13) forming a rotating structure, and the middle part of the protective plate (13) being arranged with a transparent material; A chip suction bucket (16), the chip suction bucket (16) being fixedly mounted on the outside of the cutting nozzle (4) by means of bolts, and a conveying pipe (17) being fixedly mounted on the outside of the chip suction bucket (16), and the other end of the conveying pipe (17) being connected and fixedly mounted to a waste chip storage box (18), and the waste chip storage box (18) being fixedly mounted on the upper right end of the bottom plate (1); A push plate (20) is installed between the vertical plates (5) and the left and right ends of the upper portion of the push plate (20) are slidably connected to the inside of a through slot opened in the vertical plate (5), and screw rods (19) are installed inside the left and right ends of the push plate (20).
2. The steel plate flame cutting mechanism with a shielding and protective structure according to claim 1, characterized in that: The upper end of the cutting nozzle (4) is fixedly connected to the end of the mounting tube of the cutting machine body (3), and the cutting machine body (3) is slidably connected to the upper side of the movable track (2), and the chip suction bucket (16) is in an outwardly inclined structure, and the cross section of the chip suction bucket (16) is circular.
3. The steel plate flame cutting mechanism with a shielding and protection structure according to claim 1, characterized in that: The rack (7) is slidably connected to the outer side of the vertical plate (5) via the electric telescopic rod (6), and the rack (7) is meshed with the gear (8) for transmission, and the gears (8) are arranged at equal intervals on the outer side of the vertical plate (5).
4. The steel plate flame cutting mechanism with a shielding and protection structure according to claim 1, characterized in that: The pressing block (9) is rotatably connected inside the vertical plate (5) via a gear (8), and the longitudinal section of the pressing block (9) is an elliptical structure, and the central axis of the gear (8) is eccentrically fixed inside the pressing block (9), and the lower pressing plate (10) slides up and down inside the vertical plate (5) through the squeezing of the pressing block (9).
5. The steel plate flame cutting mechanism with a shielding and protective structure according to claim 4, characterized in that: A spring (11) is fixedly mounted on the lower outer end of the lower pressing plate (10), and the lower end of the spring (11) is fixedly connected to the inner wall of the cavity of the vertical plate (5). An elastic anti-skid rubber pad is fixedly mounted on the lower inner end of the lower pressing plate (10), and a steel plate is arranged below the lower pressing plate (10).
6. The steel plate flame cutting mechanism with a shielding and protective structure according to claim 1, characterized in that: A worm wheel (14) is fixedly mounted on the right end of the rotating shaft of the protection plate (13) and the connecting plate (12), and the lower side of the worm wheel (14) is meshed with a worm (15) for transmission, and the worm (15) is rotatably connected to the right end of the connecting plate (12). The protection plate (13) can be vertically arranged on the front and rear sides of the bottom plate (1).
7. The steel plate flame cutting mechanism with a shielding and protection structure according to claim 1, characterized in that: The rear end of the screw rod (19) is fixedly connected to a driving power source, and the screw rod (19) is rotatably connected to a push plate (20). Bristles are evenly fixedly mounted on the lower end of the push plate (20), and the bristles slide on the upper end surface of the bottom plate (1).