Auxiliary welding tool for protective frame of electric tricycle

By designing an electric tricycle protective frame assisted welding tool including substrate, positioning block, positioning plate and fixing clip, the problems of complex installation and limited applicability in the prior art are solved, and a more efficient and precise installation process is achieved.

CN222660510UActive Publication Date: 2025-03-25SICHUAN HONGZUN MOTORCYCLE MFG CO LTD
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Patent Information

Application Number
CN202420860520.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-25
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In the prior art, the auxiliary welding device for electric tricycle protective frames is complex to install and is only suitable for protective frames of the same type and size, with low installation efficiency and limited applicability.

Method used

An auxiliary welding tool including a substrate, a positioning block, a positioning plate and a fixing clip is designed. By opening multiple mounting slots on the substrate, the positioning block and the positioning plate can be slidably installed to adapt to protective frames of different shapes and locking positioning through adjustable fixing clips.

Benefits of technology

It improves the scope of application and installation accuracy of the device, simplifies the installation process, enhances the reliability and stability of the installation, and improves the overall installation efficiency.

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Abstract

The utility model relates to an auxiliary welding tool for a protective frame of an electric tricycle, and belongs to the technical field of electric vehicle part production tools. Comprising a base plate, a plurality of positioning blocks, a plurality of positioning plates and a plurality of fixing clamps. A plurality of mounting grooves are formed in the base plate; the plurality of positioning blocks are correspondingly mounted in the plurality of mounting grooves in a sliding manner; the multiple positioning plates are correspondingly installed on the multiple positioning blocks in a sliding mode and slide towards the to-be-machined protection frame so as to abut against the protection frame and position the relative position between the to-be-machined protection frame and the base plate. Each fixing clamp is provided with two clamping parts, an included angle is formed between the two clamping parts, the two clamping parts are provided with a first containing space and a second containing space respectively, the size of the first containing space and the size of the second containing space can be adjusted, and a protection frame to be machined is arranged in the first containing space and the second containing space in a penetrating mode respectively. The auxiliary welding device is used for solving the technical problems that in the prior art, an auxiliary welding device is too complex in installation, only protective frames of the same type and size can be fixed, the installation efficiency is low, and the applicability is limited.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tooling for producing electric vehicle parts, and particularly relates to an auxiliary welding tooling for a protective frame of an electric tricycle. Background Art

[0002] Electric vehicles are one of the common means of transportation in my country. Electric vehicles include a load-bearing system, an energy system, a drive system, a braking system, and a driving system. The load-bearing system includes an electric vehicle frame, which is one of the core components of an electric vehicle. It supports the weight of the vehicle body, the rider, and all the cargo, and assumes an important safety function. The protective frame of the electric tricycle has the function of protection and shielding. It is welded from multiple metal pipes to form a complete protective frame, and many functional ears and metal plates are welded according to actual installation needs. Almost all of them are formed by welding. Therefore, in order to meet the needs of welding, these welding fixtures are integrated into a fixture plate to assist in welding. The metal frame to be welded is spliced ​​and fixed by multiple fixtures and positioning blocks or positioning plates. For welding at the bend, multiple fixtures and positioning blocks need to be installed continuously for positioning to ensure the accuracy of welding.

[0003] In the above-mentioned prior art, there are at least the following problems in the auxiliary welding process of the electric tricycle protective frame:

[0004] The installation of the auxiliary welding device is too complicated and can only fix protective frames of the same type and size, resulting in low installation efficiency and limited applicability. Utility Model Content

[0005] The utility model provides an axial flow fan with a noise reduction function, which is used to solve the technical problems in the prior art that the auxiliary welding device is too complicated to install, can only fix protective frames of the same type and size, has low installation efficiency and limited applicability.

[0006] In order to achieve the above object, the utility model is implemented through the following technical solutions:

[0007] An auxiliary welding tool for a protective frame of an electric tricycle includes: a base plate, a plurality of positioning blocks, a plurality of positioning plates, and a plurality of fixing clamps. The base plate is provided with a plurality of mounting grooves; a plurality of positioning blocks are slidably installed in the plurality of mounting grooves in a one-to-one correspondence; a plurality of positioning plates are slidably installed on the plurality of positioning blocks in a one-to-one correspondence, and slide toward the protective frame to be processed to abut against the side wall of the protective frame to locate the relative position between the protective frame to be processed and the base plate; each of the fixing clamps has two clamping parts, and there is an angle between the two clamping parts, and the two clamping parts respectively have a first accommodating space and a second accommodating space of adjustable size, and the protective frames to be processed are respectively inserted into the first accommodating space and the second accommodating space to fix the relative position between the plurality of protective frames to be processed.

[0008] Furthermore, the positioning plate includes: an abutment plate, a drive plate, a drive rod, and two guide posts. The drive plate is provided with a rotary hole; the drive rod is rotatably mounted in the rotary hole, the positioning block is provided with a mounting hole, the drive rod extends into the mounting hole, and slides relative to the inner wall of the mounting hole; the two guide posts are installed between the abutment plate and the drive plate, the positioning block is provided with two guide holes, and the two guide posts are slidably mounted in the two guide holes in a one-to-one correspondence.

[0009] Furthermore, the abutment plate and the drive plate are respectively located on both sides of the positioning block, and the drive plate is slid to push the abutment plate to abut against the side wall of the protective frame to be processed to locate the relative position between the protective frame to be processed and the substrate.

[0010] Furthermore, the plurality of mounting grooves are distributed along a plurality of preset directions.

[0011] Furthermore, the welding tool also includes: a plurality of mounting blocks and two elastic elements. The plurality of mounting blocks are mounted on the positioning block in a one-to-one correspondence, the plurality of mounting blocks are respectively engaged with the inner walls of the plurality of mounting grooves, and the plurality of mounting blocks slide along the extension direction of the corresponding mounting grooves; the two guide holes of the two elastic elements have step surfaces, and the two elastic elements are mounted between the driving plate and the step surfaces.

[0012] Furthermore, the fixing clamp further comprises: a fixing rod, two fixing blocks, and two clamping blocks. The two clamping parts are installed at both ends of the fixing rod; the two fixing blocks are respectively installed at both ends of the fixing rod; the two clamping blocks are slidably installed at both ends of the fixing rod, and the accommodating space is formed between the clamping blocks and the fixing blocks.

[0013] An auxiliary welding tool for an electric tricycle protective frame provided by an embodiment of the utility model has a plurality of installation grooves, so that the positioning block can change the installation position of the protective frame according to the different shapes of the protective frame, thereby improving the application range of the device; by installing the positioning plate that can slide relative to the positioning block, the actual welding position of the protective frame is fine-tuned, thereby further improving the scope of use and installation accuracy; the two clamping parts of the fixing frame lock the already positioned protective frame to be welded, thereby improving the reliability and stability of the installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 A schematic diagram of the structure of an auxiliary welding tool for an electric tricycle protective frame provided in an embodiment of the utility model;

[0016] Figure 2 A schematic diagram of the structure of a fixing clip provided in an embodiment of the utility model;

[0017] Figure 3 A schematic diagram of the structure of the positioning block and the positioning plate provided in the embodiment of the utility model;

[0018] Figure 4 An exploded view of a positioning block and a positioning plate provided in an embodiment of the utility model;

[0019] Figure 5 A schematic structural diagram of an auxiliary welding tool for an electric tricycle protective frame provided in an embodiment of the utility model.

[0020] In the figure:

[0021] 10-base plate; 101-mounting groove; 20-positioning block; 21-positioning plate; 30-fixing clip; 31-clamping portion; 32-first accommodating space; 33-second accommodating space; 211-abutment plate; 212-driving plate; 213-swivel hole; 214-driving rod; 201-mounting hole; 215-guide column; 202-guide hole; 203-mounting block; 204-elastic element; 301-fixing rod; 302-fixing block; 303-clamping block. DETAILED DESCRIPTION

[0022] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0023] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0024] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0025] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be welding, bolt connection, or riveting; it can be fixed connection, detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] Example

[0027] Please refer to Figure 1 and Figure 2 As shown, this embodiment provides an auxiliary welding tool for the protective frame of an electric tricycle, including: a base plate 10, a plurality of positioning blocks 20, a plurality of positioning plates 21, and a plurality of fixing clamps 30. The base plate 10 is provided with a plurality of mounting grooves 101; a plurality of positioning blocks 20 are slidably installed in the plurality of mounting grooves 101 in a one-to-one correspondence; a plurality of positioning plates 21 are slidably installed on the plurality of positioning blocks 20 in a one-to-one correspondence, and slide toward the protective frame to be processed to abut against the side wall of the protective frame to locate the relative position between the protective frame to be processed and the base plate 10; each fixing clamp 30 has two clamping parts 31, and there is an angle between the two clamping parts 31, and the two clamping parts 31 respectively have a first accommodating space 32 and a second accommodating space 33 of adjustable size, and the protective frames to be processed are respectively inserted into the first accommodating space 32 and the second accommodating space 33 to fix the relative positions between the plurality of protective frames to be processed.

[0028] In this embodiment, if Figure 1 As shown, multiple positioning blocks 20 are slidably distributed along multiple installation grooves 101 to position the protective frames to be welded. During the welding process, the position of the positioning block 20 can be changed in real time so that the welding connection port is staggered with the positioning block 20, reducing the influence of the positioning block 20 on the welding connection port. The positioning plate 21 slides relative to the positioning block 20 to fine-tune the protective frame, further improving the accuracy of installation positioning, and cooperates with the fixing frame to preliminarily position and fix the protective frame. Figure 1 As shown, the angle between the two clamping parts 31 of the fixing clamp 30 can be 90°, and the protective frame to be welded is inserted into the first accommodating space 32 and the second accommodating space 33. The sizes of the first accommodating space 32 and the second accommodating space 33 are changed by adjusting the clamping part 31 to fix the relative position between the two protective frames to be welded, thereby further improving the installation accuracy, reducing positioning errors and installation steps, and improving the scope of application of the tooling.

[0029] Further, in some implementations of this embodiment, Figure 1 , Figure 3 and Figure 4 As shown, the positioning plate 21 includes: an abutment plate 211, a driving plate 212, a driving rod 214, and two guide posts 215. The driving plate 212 is provided with a rotary hole 213; the driving rod 214 is rotatably mounted in the rotary hole 213, the positioning block 20 is provided with a mounting hole 201, the driving rod 214 extends into the mounting hole 201, and slides relative to the inner wall of the mounting hole 201; the two guide posts 215 are installed between the abutment plate 211 and the driving plate 212, the positioning block 20 is provided with two guide holes 202, and the two guide posts 215 are slidably mounted in the two guide holes 202 in a one-to-one correspondence.

[0030] In this embodiment, if Figure 4 As shown, the driving rod 214 has a step surface, which abuts against the surface of the driving plate 212. The driving rod 214 and the mounting hole 201 are threadedly connected. The driving rod 214 is rotated, and the driving rod 214 is screwed into the mounting hole 201 along the axial direction. The step surface pushes the driving surface to slide along the axial direction of the driving rod 214, thereby driving the abutment plate 211 to abut against the side wall of the protective frame, thereby improving the installation accuracy.

[0031] Further, in some implementations of this embodiment, Figure 3 As shown, the abutment plate 211 and the driving plate 212 are respectively located on both sides of the positioning block 20. The driving plate 212 is slid to push the abutment plate 211 to abut against the side wall of the protective frame to be processed to locate the relative position between the protective frame to be processed and the substrate 10.

[0032] In this embodiment, if Figure 3 As shown, the drive plate 212 and the abutment plate 211 are respectively located on both sides of the guide column 215, the guide column 215 is inserted into the guide hole 202, and the drive plate 212 and the abutment plate 211 are respectively arranged on both sides of the positioning block 20, thereby increasing the adjustable range of positioning and thus increasing the scope of application.

[0033] Further, in some implementations of this embodiment, Figure 5 As shown, the plurality of mounting slots 101 are distributed along a plurality of preset directions.

[0034] In this embodiment, if Figure 5 As shown, the multiple preset directions include at least direction A and direction B, and the multiple installation grooves 101 can be distributed at intervals along direction A and direction B, thereby increasing the moving range of the positioning block 20 and further increasing the application range of the welding tooling.

[0035] Further, in some implementations of this embodiment, Figure 3 and Figure 4As shown, the welding tool also includes: a plurality of mounting blocks 203 and two elastic elements 204. The plurality of mounting blocks 203 are mounted on the positioning block 20 in a one-to-one correspondence, and the plurality of mounting blocks 203 are respectively engaged with the inner walls of the plurality of mounting grooves 101, and the plurality of mounting blocks 203 slide along the extension direction of the corresponding mounting grooves 101; the two elastic elements 204 are specifically springs, and the two guide holes 202 have step surfaces, and the two elastic elements 204 are mounted between the driving plate 212 and the step surfaces.

[0036] In this embodiment, if Figure 4 As shown, the cross section of the mounting block 203 is T-shaped, and the mounting groove 101 has the same cross-sectional shape as the mounting block 203 , which limits the sliding of the positioning block 20 to prevent the positioning block 20 from sliding out of the substrate 10 and failing.

[0037] Further, in some implementations of this embodiment, Figure 1 and Figure 2 As shown, the fixing clamp 30 further includes: a fixing rod 301, two fixing blocks 302, and two clamping blocks 303. The two clamping parts 31 are installed at both ends of the fixing rod 301; the two fixing blocks 302 are respectively installed at both ends of the fixing rod 301; the two clamping blocks 303 are slidably installed at both ends of the fixing rod 301, and a receiving space is formed between the clamping blocks 303 and the fixing blocks 302.

[0038] In this embodiment, if Figure 2 As shown, the fixing rod 301 is a bent rod, and there is an angle between the two bent parts. The angle between the two bent parts of the fixing rod 301 is the same as the angle between the two clamping parts 31, so as to improve the supporting strength of the fixing rod 301 for the protective frame to be welded. A threaded screw drive is adopted between the clamping block 303 and the fixing block 302 to improve the reliability of installation and fixation. An anti-slip pad is also arranged between the fixing block 302 and the protective frame to be welded to further improve the reliability and stability of installation and fixation.

[0039] In summary, when using an auxiliary welding tool for an electric tricycle protective frame, the protective frame to be welded is preliminarily positioned by sliding the positioning block 20 installed in the installation groove 101, the opening of multiple installation grooves 101 improves the overall application range of the tool, and the rotating drive rod 214 cooperates with the elastic element 204 to control the reciprocating sliding of the drive plate 212 and the abutment plate 211, and further fine-tunes the welding positioning of the protective frame to improve the accuracy of installation and positioning, and the protective frame to be welded is inserted into the first accommodating space 32 and the second accommodating space 33 at both ends of the fixing clamp 30, and the clamping block 303 is adjusted to move toward the fixing block 302 to abut against the two sides of the protective frame, and the protective frame is locked and fixed at the preset angle of the fixing rod 301, thereby reducing the installation steps of positioning and locking, and the installation grooves 101 distributed in multiple preset directions and the positioning block 20 in the sliding installation material installation groove 101 further improve the application range of the tool, and improve the installation efficiency and convenience.

[0040] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An auxiliary welding tool for an electric tricycle protective frame, characterized in that: include: A base plate (10) is provided with a plurality of mounting grooves (101); A plurality of positioning blocks (20) are slidably mounted in the plurality of mounting grooves (101) in a one-to-one correspondence; A plurality of positioning plates (21) are slidably mounted on the plurality of positioning blocks (20) in a one-to-one correspondence, and slide toward the protective frame to be processed so as to abut against the side wall of the protective frame so as to locate the relative position between the protective frame to be processed and the substrate (10); A plurality of fixing clamps (30), each of the fixing clamps (30) having two clamping parts (31), an angle being formed between the two clamping parts (31), and the two clamping parts (31) respectively having a first accommodating space (32) and a second accommodating space (33) of adjustable size, and protective frames to be processed are respectively arranged in the first accommodating space (32) and the second accommodating space (33) to fix the relative positions of the plurality of protective frames to be processed.

2. The auxiliary welding tool for the electric tricycle protective frame according to claim 1 is characterized in that: The positioning plate (21) comprises: Abutment plate (211); The driving plate (212) is provided with a rotating hole (213); A driving rod (214) is rotatably mounted in the rotating hole (213); a mounting hole (201) is provided on the positioning block (20); the driving rod (214) extends into the mounting hole (201) and slides relative to the inner wall of the mounting hole (201); Two guide posts (215) are installed between the abutment plate (211) and the drive plate (212); two guide holes (202) are provided on the positioning block (20); and the two guide posts (215) are slidably installed in the two guide holes (202) in a one-to-one correspondence.

3. The auxiliary welding tool for the electric tricycle protective frame according to claim 2 is characterized in that: The abutment plate (211) and the drive plate (212) are respectively located on two sides of the positioning block (20), and the drive plate (212) is slid to push the abutment plate (211) to abut against the side wall of the protective frame to be processed, so as to locate the relative position between the protective frame to be processed and the substrate (10).

4. The auxiliary welding tool for the electric tricycle protective frame according to claim 3 is characterized in that: The plurality of mounting grooves (101) are distributed along a plurality of preset directions.

5. The auxiliary welding tool for the electric tricycle protective frame according to claim 4 is characterized in that: Also includes: A plurality of mounting blocks (203) are mounted on the positioning block (20) in a one-to-one correspondence, the plurality of mounting blocks (203) are respectively engaged with the inner walls of the plurality of mounting grooves (101), and the plurality of mounting blocks (203) slide along the extension direction of the corresponding mounting grooves (101); Two elastic elements (204), the two guide holes (202) have step surfaces in them, and the two elastic elements (204) are installed between the driving plate (212) and the step surfaces.

6. The auxiliary welding tool for the electric tricycle protective frame according to claim 5 is characterized in that: The fixing clip (30) further comprises: A fixing rod (301), wherein the two clamping parts (31) are mounted at two ends of the fixing rod (301); Two fixing blocks (302) are respectively installed at two ends of the fixing rod (301); Two clamping blocks (303) are slidably mounted on the two ends of the fixing rod (301), and the accommodation space is formed between the clamping blocks (303) and the fixing blocks (302).