Double-station cross type power battery module busbar welding equipment
By designing a dual-station cross-type power battery module busbar welding equipment, combined with welding and grinding mechanism, the problem that existing equipment cannot effectively deal with welding scars is solved, the processing efficiency of the busbar is improved, and the efficient processing needs of the power battery module production line is met.
Patent Information
- Application Number
- CN202420632894.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing busbar welding equipment of the power battery module cannot effectively handle welding scars, resulting in low busbar processing efficiency and inability to meet production needs.
A double-station cross-type power battery module busbar welding equipment is designed, equipped with a welding mechanism and a grinding mechanism. The welding mechanism is used to weld the busbar, while the grinding mechanism is used to automatically polish the welding scars to reduce the need for manual treatment.
By automatically polishing the welding scars, the processing efficiency of the busbar is improved, and the subsequent manual processing steps are reduced, meeting the efficient processing needs of the power battery module production line.
Smart Images

Figure CN222660727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power battery processing, in particular to a double-station cross-type power battery module busbar welding device. Background Art
[0002] The power battery module assembly production line connects multiple battery cells in series and parallel to realize battery pack units with different voltages and powers, providing the basic unit battery pack for the power battery pack. In the production and processing of power battery modules, battery cell testing and module assembly are required. Among them, battery cell testing mainly distinguishes good and bad products by measuring the battery cell OCV voltage, and the module assembly line assembles the battery cells and other parts into modules, and welds some parts (mainly bus bars and collection lines). The bus bars and collection lines need to be welded on both sides of the battery module. However, since manual welding or the efficiency of a single welding device is often low, it cannot adapt to the processing speed of the production line.
[0003] In order to solve the above problems, the Chinese utility model patent with authorization announcement CN219561857U discloses a busbar collection line laser welding device, which can automatically weld the busbar and the collection line, and facilitates the adjustment of the product height during welding.
[0004] However, when the device is used in practice, weld scars may be present at the welding positions of the busbars. The device cannot process the weld scars and requires subsequent manual processing, which reduces the processing efficiency of the busbars and cannot meet the use requirements well. Utility Model Content
[0005] The purpose of the utility model is to provide a double-station cross-type power battery module busbar welding device to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A double-station cross-type power battery module bus welding device comprises: a welding frame, a pair of positioning frames are arranged below the welding frame, a conveyor belt for conveying the power battery bus is arranged below each positioning frame, a transverse movement module 1 is installed on the welding frame, and a transverse movement module 2 is installed on the transverse movement module 1; a welding mechanism, installed on the transverse movement module 2, for welding the bus of the power battery module; a grinding mechanism, installed on the welding mechanism, for grinding the weld scar at the bus welding position.
[0008] As a preferred solution, the welding mechanism includes a lifting module installed on the second transverse module, a welding seat is installed on the lifting module, and a welding gun is installed at the lower end of the welding seat.
[0009] As a preferred solution, a pair of smoke exhaust pipes are also installed at the lower end of the welding seat corresponding to the position of the welding gun.
[0010] As a preferred solution, the grinding mechanism includes a grinding frame installed on the left side of the lifting module, a grinding electric push rod is installed on the grinding frame, the telescopic end of the grinding electric push rod passes through the grinding frame and is fixed with a grinding lifting seat, grinding rod 1 and grinding rod 2 are rotatably installed under the grinding lifting seat, and a driving component for driving grinding rod 1 and grinding rod 2 to rotate is also installed on the grinding lifting seat.
[0011] As a preferred solution, the driving assembly includes a grinding motor installed on a grinding lifting seat, a grinding pulley 3 is installed at the output end of the grinding motor, a grinding pulley 4 is installed at a position corresponding to the grinding pulley 3 on the grinding rod 2, and a grinding belt 2 is sleeved between the grinding pulley 3 and the grinding pulley 4;
[0012] A grinding pulley 1 is also installed on the second grinding rod, a grinding pulley 2 is installed at a corresponding position on the first grinding rod, and a grinding belt 1 is sleeved between the first grinding pulley and the second grinding pulley.
[0013] As a preferred solution, a dust removal pipe is also installed on the positioning frame.
[0014] As a preferred solution, a mobile module two is installed on the positioning frame, a mobile module one is installed on the mobile module two, a positioning mechanism is installed on the mobile module one, the positioning mechanism includes a positioning slide installed on the mobile module one, a positioning electric push rod is installed on the positioning slide through a bracket, and the telescopic end of the positioning electric push rod passes through the bracket and is fixed with a positioning pressure plate.
[0015] As a preferred solution, a connecting plate is further installed on the positioning pressure plate, an adjusting electric push rod is installed on the connecting plate, an adjusting mounting seat is installed on the telescopic end of the adjusting electric push rod, and a distance measuring module is installed on the adjusting mounting seat.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the polishing lifting seat is pushed downward by the polishing electric push rod, so that the polishing rod 1 and the polishing rod 2 are close to the position of the weld scar, and the weld scar can be polished, which is simple to operate. At the same time, the dust generated by the polishing can be sucked out through the dust removal pipe, which can effectively reduce the pollution to the workshop, and no subsequent manual polishing is required, which can better meet the use requirements. The utility model has a simple structure, can process the weld scar, and no subsequent manual processing of the weld scar is required. It can effectively improve the processing efficiency of the busbar and can better meet the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a schematic diagram of the overall three-dimensional structure of a double-station cross-type power battery module busbar welding equipment;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the welding frame position of a double-station cross-type power battery module busbar welding equipment;
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the welding mechanism position of a double-station cross-type power battery module busbar welding equipment;
[0020] Figure 4 A schematic diagram of the three-dimensional structure of a grinding mechanism of a double-station cross-type power battery module busbar welding device;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the positioning mechanism of a double-station cross-type power battery module busbar welding equipment;
[0022] Figure 6 The figure is a schematic diagram of the three-dimensional structure of the positioning mechanism of a double-station cross-type power battery module busbar welding equipment.
[0023] In the figure: 1-welding frame, 11-transverse movement module one, 12-transverse movement module two, 13-lifting module, 2-positioning frame, 21-moving module one, 22-moving module two, 23-dust removal pipe, 3-positioning mechanism, 31-positioning slide, 32-positioning electric push rod, 33-positioning pressure plate, 34-connecting seat, 35-adjusting electric push rod, 36-adjusting mounting seat, 37-distance measuring module, 4-welding mechanism, 41-welding seat, 42-welding gun, 43-exhaust pipe, 5-grinding mechanism, 51-grinding frame, 52-grinding electric push rod, 53-grinding rod one, 531-grinding pulley one, 532-grinding pulley two, 533-grinding belt one, 54-grinding motor, 55-grinding rod two, 551-grinding pulley three, 552-grinding pulley four, 553-grinding belt two. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example: See Figures 1 to 6A double-station cross-type power battery module busbar welding device comprises: a welding frame 1, a pair of positioning frames 2 are arranged below the welding frame 1, and a conveyor belt for conveying the power battery busbar is arranged below each positioning frame 2, a transverse module 1 11 is installed on the welding frame 1, and a transverse module 2 12 is installed on the transverse module 1 11; a welding mechanism 4 is installed on the transverse module 2 12, and is used to weld the busbar of the power battery module; a grinding mechanism 5 is installed on the welding mechanism 4, and is used to grind the weld scar at the welding position of the busbar. In this embodiment, the transverse module 1 11 and the transverse module 2 12 are existing mature technologies. By setting the cooperation of the transverse module 1 11 and the transverse module 2 12, the forward, backward, left and right movement of the welding mechanism 4 can be realized, so as to facilitate the welding work at different positions of the busbar.
[0026] The working principle of the utility model: when in use, the bus is conveyed to the bottom of the welding frame 1 by the conveyor belt, and then the position of the welding mechanism 4 is adjusted by the transverse movement module 11 and the transverse movement module 2 12. Then, the bus is welded by the welding mechanism 4. After the welding is completed, the welding scar can be polished by the polishing mechanism 5. No subsequent manual processing is required, which can effectively improve the processing efficiency of the bus, thereby better meeting the use requirements.
[0027] As a further solution, the welding mechanism 4 includes a lifting module 13 installed on the transverse module 12, a welding seat 41 is installed on the lifting module 13, a welding gun 42 is installed at the lower end of the welding seat 41, and a pair of exhaust pipes 43 are also installed at the lower end of the welding seat 41 corresponding to the welding gun 42. In this embodiment, the lifting module 13 and the welding gun 42 are both existing mature technologies, and an exhaust pump is installed on the exhaust pipe 43 to facilitate the removal of waste smoke generated by welding.
[0028] The working principle of the welding mechanism 4 is: during welding, the welding seat 41 is driven downward by the lifting module 13, so that the welding gun 42 is close to the welding position, and then the welding position of the bus can be welded by the welding gun 42. The welding smoke generated during welding is sucked away through the exhaust pipe 43, which is convenient for centralized treatment.
[0029] As a further solution, the grinding mechanism 5 includes a grinding frame 51 installed on the left side of the lifting module 13, and a grinding electric push rod 52 is installed on the grinding frame 51. The telescopic end of the grinding electric push rod 52 passes through the grinding frame 51 and is fixed with a grinding lifting seat. A grinding rod 1 53 and a grinding rod 2 55 are rotatably installed below the grinding lifting seat. A driving component for driving the grinding rod 1 53 and the grinding rod 2 55 to rotate is also installed on the grinding lifting seat;
[0030] The driving assembly includes a grinding motor 54 mounted on a grinding lifting seat, a grinding pulley 3 551 is mounted on the output end of the grinding motor 54, a grinding pulley 4 552 is mounted on the grinding rod 2 55 at a position corresponding to the grinding pulley 3 551, and a grinding belt 2 553 is sleeved between the grinding pulley 3 551 and the grinding pulley 4 552;
[0031] A grinding pulley 1 531 is also installed on the grinding rod 2 55, a grinding pulley 2 532 is installed at a corresponding position on the grinding rod 1 53, and a grinding belt 1 533 is sleeved between the grinding pulley 1 531 and the grinding pulley 2 532. In this embodiment, a dust removal pipe 23 is also installed on the positioning frame 2, and the end of the dust removal pipe 23 is connected to an external dust collection component (the dust collection component is an existing mature technology).
[0032] The working principle of the grinding mechanism 5 is as follows: when the conveyor belt transports the bus of the power battery module to the position of the dust removal pipe 23, the grinding mechanism 5 is moved to the corresponding position through the transverse movement module 11 and the transverse movement module 2 12, and then the grinding motor 54 is started, and the grinding motor 54 drives the grinding pulley 3 551 to rotate, and the grinding belt 2 553 cooperates with the grinding pulley 4 552 and the grinding pulley 3 551 to drive the grinding rod 2 55 to rotate, and then, the grinding belt belt 1 533 cooperates with the grinding pulley 1 531 and the grinding pulley 2 532 to realize the rotation of the grinding rod 1 53, and then, the grinding electric push rod 52 pushes the grinding lifting seat downward, so that the grinding rod 1 53 and the grinding rod 2 55 are close to the welding scar position, and the welding scar can be ground. The operation is simple, and the dust generated by the grinding can be sucked out through the dust removal pipe 23, which can effectively reduce the pollution to the workshop, and no subsequent manual grinding is required, which can better meet the use requirements.
[0033] As a further solution, a moving module 2 22 is installed on the positioning frame 2, a moving module 1 21 is installed on the moving module 2 22, a positioning mechanism 3 is installed on the moving module 1 21, the positioning mechanism 3 includes a positioning slide 31 installed on the moving module 1 21, a positioning electric push rod 32 is installed on the positioning slide 31 through a bracket, the telescopic end of the positioning electric push rod 32 passes through the bracket and is fixed with a positioning pressure plate 33, a connecting plate 34 is also installed on the positioning pressure plate 33, an adjusting electric push rod 35 is installed on the connecting plate 34, an adjusting mounting seat 36 is installed on the telescopic end of the adjusting electric push rod 35, and a distance measuring module 37 is installed on the adjusting mounting seat 36. In this embodiment, the distance measuring module 37, the moving module 1 21 and the moving module 2 22 are existing mature technologies, a CCD camera is also arranged below the distance measuring module 37, and a plurality of through holes are distributed on the positioning pressure plate 33.
[0034] The working principle of the positioning mechanism 3 is: the positioning mechanism 3 is driven to move by the moving module 1 21 cooperating with the moving module 2 22. When the CCD camera can detect the welding position of the bus, it stops moving. Then, the positioning electric push rod 32 extends to push the positioning pressure plate 33 downward, thereby pressing the bus so that its welding position is located below the through hole. Then the distance measuring module 37 measures the distance between the welding mechanism 4 and the welding position, which is convenient for controlling the welding mechanism 4 to move to the welding position of the bus and facilitates the welding work; the adjusting mounting seat 36 is driven to move by adjusting the electric push rod 35, so that the CCD camera moves to another welding position, and then the distance is measured by the distance measuring module 37, so as to facilitate the control of the welding mechanism 4 to move to another welding position, thereby completing the welding work of the bus.
[0035] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.
Claims
1. A double-station cross-type power battery module busbar welding equipment, characterized in that: include: A welding frame (1), wherein a pair of positioning frames (2) are arranged below the welding frame (1), and a conveyor belt for conveying a power battery bus is arranged below each positioning frame (2), and a transverse movement module (11) is installed on the welding frame (1), and a transverse movement module (12) is installed on the transverse movement module (11); A welding mechanism (4), mounted on the second transverse module (12), for welding the busbars of the power battery module; The grinding mechanism (5) is installed on the welding mechanism (4) and is used to grind the welding scar at the welding position of the busbar.
2. A double-station cross-type power battery module busbar welding device according to claim 1, characterized in that: The welding mechanism (4) comprises a lifting module (13) mounted on the second transverse module (12); a welding seat (41) is mounted on the lifting module (13); and a welding gun (42) is mounted at the lower end of the welding seat (41).
3. A double-station cross-type power battery module busbar welding device according to claim 2, characterized in that: A pair of smoke exhaust pipes (43) are also installed at the lower end of the welding seat (41) at a position corresponding to the welding gun (42).
4. A double-station cross-type power battery module busbar welding device according to claim 3, characterized in that: The grinding mechanism (5) comprises a grinding frame (51) mounted on the left side of the lifting module (13); a grinding electric push rod (52) is mounted on the grinding frame (51); a telescopic end of the grinding electric push rod (52) passes through the grinding frame (51) and is fixed with a grinding lifting seat; a grinding rod 1 (53) and a grinding rod 2 (55) are rotatably mounted below the grinding lifting seat; a driving assembly for driving the grinding rod 1 (53) and the grinding rod 2 (55) to rotate is also mounted on the grinding lifting seat.
5. A double-station cross-type power battery module busbar welding device according to claim 4, characterized in that: The driving assembly comprises a grinding motor (54) mounted on a grinding lifting seat, a grinding pulley 3 (551) is mounted on the output end of the grinding motor (54), a grinding pulley 4 (552) is mounted on the grinding rod 2 (55) at a position corresponding to the grinding pulley 3 (551), and a grinding belt 2 (553) is sleeved between the grinding pulley 3 (551) and the grinding pulley 4 (552); The second polishing rod (55) is also provided with a polishing pulley (531), and a corresponding position of the first polishing rod (53) is provided with a polishing pulley (532), and a polishing belt (533) is sleeved between the first polishing pulley (531) and the second polishing pulley (532).
6. A double-station cross-type power battery module busbar welding device according to claim 5, characterized in that: A dust removal pipe (23) is also installed on the positioning frame (2).
7. A double-station cross-type power battery module busbar welding device according to claim 6, characterized in that: The positioning frame (2) is mounted with a second moving module (22), the second moving module (22) is mounted with a first moving module (21), the first moving module (21) is mounted with a positioning mechanism (3), the positioning mechanism (3) comprises a positioning slide (31) mounted on the first moving module (21), a positioning electric push rod (32) is mounted on the positioning slide (31) via a bracket, the telescopic end of the positioning electric push rod (32) passes through the bracket and is fixed with a positioning pressure plate (33).
8. The double-station cross-type power battery module busbar welding equipment according to claim 7 is characterized in that: A connecting plate (34) is also installed on the positioning pressure plate (33), an adjusting electric push rod (35) is installed on the connecting plate (34), an adjusting mounting seat (36) is installed on the telescopic end of the adjusting electric push rod (35), and a distance measuring module (37) is installed on the adjusting mounting seat (36).
Citation Information
Patent Citations
Bus-bar collection line laser welding equipment
CN219561857U