Tool for manufacturing hydraulic end socket
By designing hydraulic head production tooling, using components such as horizontal bar support seats, transition support connecting plates and vertical telescopic drives, the rapid, safe removal and buffer protection of hydraulic heads are achieved, and the problem of insufficient rapid and safe removal in the prior art is solved.
Patent Information
- Application Number
- CN202420622092.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In the prior art, the removal process of the hydraulic seal head is not fast and safe enough, and it is difficult to effectively protect the seal head and prevent impact and deformation.
A hydraulic head production tool is designed, including a bottom counterweight seat, a lower head support part, a semicircular head chuck and a hydraulic head. The hydraulic head is quickly removed and buffered by components such as horizontal bar support seat, transition support connecting plate, vertical telescopic drive part and L-shaped plate.
The rapid and safe removal of hydraulic seal heads is achieved, and the barrier and buffer protection for tilt removal is increased to prevent impact and deformation of the seal heads. At the same time, the components formed are designed in a combined manner, which is easy to manufacture and maintain.
Smart Images

Figure CN222660917U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of end cap production and application, and in particular relates to a tool for producing a hydraulic end cap, which is used for quickly and safely removing a processed end cap. Background Art
[0002] A head is a pipe component that is usually used to close the end of a pipe. It can be used to close the end of a pipe and can also be used at the end of a pressure vessel. Heads are usually made of steel plates and can be divided into various shapes, including round, oval, irregular, etc. However, most heads are composed of two or more elements, including a main body and additional parts such as flanges. The assembly method of the head can be welding, forging and machining.
[0003] End caps are widely used in the fields of petroleum, chemical industry, metallurgy, shipbuilding, electricity, medicine, light industry, etc., especially in hydraulic, pneumatic and low and medium pressure systems. End caps can usually be used to seal the surface of pressure vessels, seal pipeline systems, prevent corrosion and dirt from entering pipelines, etc. This kind of pipeline component is not only practical, but also safe, especially under high pressure and high temperature conditions, it can more effectively prevent pipeline leakage and safety accidents.
[0004] The production process of the head includes processing steps such as grinding and drilling, which requires matching corresponding auxiliary tooling to improve the efficiency of the processing steps such as grinding and drilling of the head. How to design a structure that can facilitate the unloading of the hydraulic head is the current problem to be solved.
[0005] Therefore, based on the above problems, the utility model provides a tool for manufacturing a hydraulic head. Utility Model Content
[0006] Purpose of the utility model: The purpose of the utility model is to provide a tooling for the production of hydraulic heads to solve the technical problems existing in the processing processes of head grinding, drilling and other processing steps in the prior art.
[0007] Technical solution: The utility model is a tooling for producing a hydraulic head, comprising a bottom counterweight seat, a lower support portion of the head, a semicircular head slot and a hydraulic head, a horizontal bar support seat and a vertical telescopic drive portion are arranged on the bottom counterweight seat and on both sides of the lower support portion of the head and the hydraulic head, a group of transition support connecting plates are movably arranged on the horizontal bar support seat, one end face of the group of transition support connecting plates is provided with a horizontal U-shaped head carrier, the inner wall of the horizontal U-shaped head carrier is provided with a horizontal U-shaped groove, and the outer wall of one end face of the horizontal U-shaped head carrier is provided with a fixed connecting plate connected to the vertical telescopic drive portion.
[0008] In the technical solution of the present invention, the tooling for manufacturing the hydraulic head also includes transverse support seat grooves symmetrically arranged at both ends of the transverse support seat, transition support connecting plate through holes respectively arranged in one end of the transition support connecting plate, and transverse support seat through holes arranged in the transverse support seat, and screws and screw nuts that movably connect the transverse support seat and the transition support connecting plate through the transverse support seat through holes and the transition support connecting plate through holes.
[0009] In the technical solution, the tooling for making the hydraulic head also includes a transition connection portion arranged on the vertical telescopic drive portion, a transition connection portion screw groove arranged in the end face of one end of the transition connection portion, and internal screw holes and limit grooves arranged in both sides of the fixed connection plate, and bolts that fix the transition connection portion and the fixed connection plate through the transition connection portion screw grooves and internal screw holes.
[0010] In the technical solution of the present invention, the tooling for manufacturing the hydraulic head also includes an L-shaped plate arranged on the end face of one end of the bottom counterweight seat and located on one side of the horizontal strip support seat, and a plurality of L-shaped plate through holes evenly arranged in one end of the L-shaped plate, and an adjusting screw respectively arranged on the L-shaped plate through the L-shaped plate through the L-shaped plate through holes, and a first adjusting nut and a second adjusting nut respectively arranged on the adjusting screw, and a spring washer respectively arranged on the adjusting screw, and a spring respectively arranged on the adjusting screw and located between the spring washers, and a vertical buffer baffle respectively arranged on the end face of one end of the adjusting screw.
[0011] Compared with the prior art, the beneficial effects of the hydraulic head manufacturing tooling of the utility model are: 1. It can quickly unload the hydraulic head that has been finely processed. At the same time, the added L-shaped plate, several L-shaped plate through holes, adjusting screw, first adjusting nut, second adjusting nut, spring washer, spring and vertical buffer baffle can provide corresponding blocking and buffering protection for the tilted unloading of the hydraulic head, thereby achieving safe unloading and protecting the hydraulic head to achieve the function of anti-impact deformation; 2. The constituent components adopt a modular design, which is easy to manufacture and disassemble. At the same time, the constituent components are made of stainless steel, which is durable and easy to promote. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art,
[0013] The drawings required for use in the examples are briefly introduced. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 This is a schematic diagram of the main structure of a hydraulic head manufacturing tooling of the utility model;
[0015] Figure 2 It is a schematic diagram of the top view of the structure of a tooling for manufacturing a hydraulic head of the utility model;
[0016] Among them, the serial numbers in the figure are as follows: 100-bottom counterweight seat, 101-head lower support part, 102-semicircular head slot, 103-horizontal bar support seat, 104-horizontal bar support seat groove, 105-screw, 106-screw nut, 107-transition support connecting plate, 108-transition support connecting plate through hole, 109-horizontal bar support seat through hole, 110-horizontal U-shaped head carrier, 111-horizontal U-shaped groove , 112-fixed connecting plate, 113-inner screw hole, 114-limiting groove, 115-vertical telescopic driving part, 116-transition connecting part, 117-transition connecting part screw groove, 118-bolt, 119-L-type plate, 120-L-type plate through hole, 121-adjusting screw, 122-first adjusting nut, 123-second adjusting nut, 124-spring washer, 125-spring, 126-vertical buffer baffle. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0018] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. Embodiment 1
[0020] like Figure 1 and Figure 2 The hydraulic head manufacturing tool shown in the figure includes a bottom counterweight seat 100, a head lower support portion 101, a semicircular head slot 102 and a hydraulic head 127.
[0021] On the bottom counterweight seat 100, and on both sides of the head lower support portion 101 and the hydraulic head 127, a horizontal bar support seat 103 and a vertical telescopic driving portion 115 are arranged.
[0022] A set of transition support connecting plates 107 is movably provided on the horizontal bar support seat 103.
[0023] A transverse U-shaped end support platform 110 is provided on one end surface of a set of transition support connecting plates 107.
[0024] The inner wall of the transverse U-shaped end cap carrier 110 is provided with a transverse U-shaped groove 111.
[0025] A fixed connecting plate 112 connected to the vertical telescopic driving part 115 is provided on the outer wall of one end surface of the horizontal U-shaped end cover carrier 110;
[0026] Among them, the vertical telescopic driving part 115 includes but is not limited to a hydraulic cylinder, the horizontal U-shaped groove 111 is located on the outer side of the lower support part 101 of the head, and the hydraulic head 127 is placed in the semicircular head slot 102. Embodiment 2
[0027] On the basis of the first embodiment, the tooling for manufacturing the hydraulic head further includes a transverse strip support seat groove 104 symmetrically arranged at both ends of the transverse strip support seat 103, and a transition support connecting plate through hole 108 respectively arranged at one end of the transition support connecting plate 107, and a transverse strip support seat through hole 109 arranged in the transverse strip support seat 103, and a screw 105 and a screw nut 106 that movably connect the transverse strip support seat 103 and the transition support connecting plate 107 through the transverse strip support seat through hole 109 and the transition support connecting plate through hole 108;
[0028] During installation, the transition support connecting plate 107 is located in the horizontal strip-shaped support seat groove 104 . Embodiment 3
[0029] On the basis of the first or second embodiment, the hydraulic head manufacturing tooling further includes a transition connection portion 116 arranged on the vertical telescopic drive portion 115, and a transition connection portion screw groove 117 arranged in an end surface of one end of the transition connection portion 116, and an inner screw hole 113 and a limit groove 114 arranged in both surfaces of the fixed connection plate 112, and a bolt 118 for fixing and assembling the transition connection portion 116 and the fixed connection plate 112 through the transition connection portion screw groove 117 and the inner screw hole 113;
[0030] The transition connection portion 116 and the limiting groove 114 are respectively configured as circular structures, and the transition connection portion 116 is embedded in the limiting groove 114 . Embodiment 4
[0031] On the basis of Example 1 or Example 2 or Example 3, the tooling for manufacturing the hydraulic head also includes an L-shaped plate 119 arranged on the end face of one end of the bottom counterweight seat 100 and located on one side of the horizontal strip support seat 103, and a plurality of L-shaped plate through holes 120 evenly arranged in one end of the L-shaped plate 119, and an adjusting screw 121 respectively arranged on the L-shaped plate 119 through the L-shaped plate through holes 120, and a first adjusting nut 122 and a second adjusting nut 123 respectively arranged on the adjusting screw 121, and a spring washer 124 respectively arranged on the adjusting screw 121, and a spring 125 respectively arranged on the adjusting screw 121 and located between the spring washers 124, and a vertical buffer baffle 126 respectively arranged on the end face of one end of the adjusting screw 121. In order to achieve a good buffering effect, a wear-resistant and high-temperature resistant rubber layer can be adhered to one side of the vertical buffer baffle 126.
[0032] The working principle or structural principle of the hydraulic head manufacturing tooling of this structure:
[0033] ① Place the hydraulic head 127 to be drilled / grinded in the semicircular head groove 102 of the head lower support 101 by using a hoisting device;
[0034] ② Use corresponding processing equipment to complete corresponding drilling / grinding and other processing procedures, then start the vertical telescopic drive unit 115, the vertical telescopic drive unit 115 lifts the horizontal U-shaped head carrier 110 through the fixed connecting plate 112, at this time a set of transition support connecting plates 107 rotate in the horizontal strip support seat groove 104 with the screw 105 as the rotation center, and during the lifting, the horizontal U-shaped groove 111 on the inner wall of the horizontal U-shaped head carrier 110 contacts the hydraulic head 127, that is, drives the hydraulic head 127 to be lifted synchronously, and under the action of gravity, slides to the opening of the horizontal U-shaped groove 111, so that the corresponding hydraulic head 127 can be quickly unloaded, and after unloading is completed, the vertical telescopic drive unit 115 drives the horizontal U-shaped head carrier 110 and the horizontal U-shaped groove 111 to reset through the fixed connecting plate 112, and then performs the next cycle process operation.
[0035] In addition, the quickly removed hydraulic head 127 will contact the L-shaped plate 119 and, under the action of inertia, contact the vertical buffer baffle 126. At this time, the adjusting screw 121, the first adjusting nut 122, the second adjusting nut 123, the spring washer 124 and the spring 125 used in conjunction with the vertical buffer baffle 126 complete a certain buffer protection function.
[0036] The design of this structure does not require the hydraulic head 127 to be mounted and unloaded by hoisting equipment after the hydraulic head 127 has completed drilling / grinding and other processing procedures, and is particularly suitable for the production of large-sized heads.
[0037] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A tool for manufacturing a hydraulic head, comprising a bottom counterweight seat (100), a head lower support portion (101), a semicircular head slot (102) and a hydraulic head (127), characterized in that: A horizontal bar-shaped support seat (103) and a vertical telescopic driving portion (115) are arranged on the bottom counterweight seat (100) and on both sides of the head lower support portion (101) and the hydraulic head (127). A group of transition support connecting plates (107) are movably arranged on the horizontal bar-shaped support seat (103). A transverse U-shaped end support platform (110) is provided on one end surface of the set of transition support connecting plates (107). The inner wall of the transverse U-shaped end cap carrier (110) is provided with a transverse U-shaped groove (111). A fixed connection plate (112) connected to the vertical telescopic drive unit (115) is provided on the outer wall of one end surface of the horizontal U-shaped end cover carrier (110).
2. The tooling for manufacturing a hydraulic head according to claim 1, characterized in that: The tooling for manufacturing the hydraulic head also includes transverse strip support seat grooves (104) symmetrically arranged at both ends of the transverse strip support seat (103), transition support connecting plate through holes (108) respectively arranged at one end of the transition support connecting plate (107), and transverse strip support seat through holes (109) arranged in the transverse strip support seat (103), and screw rods (105) and screw rod nuts (106) for movably connecting the transverse strip support seat (103) and the transition support connecting plate (107) through the transverse strip support seat through holes (109) and the transition support connecting plate through holes (108).
3. A tool for manufacturing a hydraulic head according to claim 2, characterized in that: The tooling for manufacturing the hydraulic head also includes a transition connection part (116) arranged on the vertical telescopic drive part (115), a transition connection part screw groove (117) arranged in an end surface of one end of the transition connection part (116), an internal screw hole (113) and a limit groove (114) arranged in both surfaces of the fixed connection plate (112), and a bolt (118) for fixing and assembling the transition connection part (116) and the fixed connection plate (112) through the transition connection part screw groove (117) and the internal screw hole (113).
4. The tooling for manufacturing a hydraulic head according to claim 3, characterized in that: The hydraulic head manufacturing tooling also includes an L-shaped plate (119) arranged on the end surface of one end of the bottom counterweight seat (100) and located on one side of the horizontal strip support seat (103), and a plurality of L-shaped plate through holes (120) evenly arranged in one end of the L-shaped plate (119), and an adjusting screw (121) respectively arranged on the L-shaped plate (119) through the L-shaped plate through holes (120), and a first adjusting nut (122) and a second adjusting nut (123) respectively arranged on the adjusting screw (121), and a spring washer (124) respectively arranged on the adjusting screw (121), and a spring (125) respectively arranged on the adjusting screw (121) and located between the spring washers (124), and a vertical buffer baffle (126) respectively arranged on the end surface of one end of the adjusting screw (121).