Metallographic test sample preparation grinding tool and sample preparation system
By designing metallographic test sample abrasives and grinding wheel assembly with multiple limit grooves, the problems of operators' hands in the aerospace titanium alloy screw sample preparation process in metallographic test are solved, and efficient and safe multi-screw polishing is achieved.
Patent Information
- Application Number
- CN202420477125.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-12
AI Technical Summary
In metallographic tests, during the preparation of aerospace titanium alloy screws, the operator needs to manually grind off the tail material above the head and inlay it, resulting in hand pain and fatigue.
A metallographic test sample abrasive tool is designed, including a limiting part and a handle. The bottom surface of the limiting part has multiple uniformly distributed limiting grooves for placing the screw and equipped with a grinding wheel assembly for grinding.
By using this abrasive tool, the operator can handle multiple screws simultaneously, reducing the difficulty of manual operation and the probability of work injury, and improving grinding efficiency and safety.
Smart Images

Figure CN222661280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallographic testing, in particular to a metallographic testing sample preparation grinding tool and a sample preparation system. Background Art
[0002] Metallographic testing is a commonly used method in metal material analysis to observe the properties of metal organization and structure. Metallographic testing usually includes metallographic microscope observation, polishing and corrosion treatment.
[0003] Polishing is an important step in metallographic testing. Its purpose is to prepare the surface of the metallographic specimen so that the metal organization and structure can be clearly displayed under a metallographic microscope.
[0004] At present, in the process of metallographic testing and sample preparation, aviation titanium alloy screws need to be manually ground off the tail material that is higher than the head. Then they are inlaid. At present, pliers are used and the operator manually clamps them. The grinding amount is not uniform, and the operator's hands are sore and tired.
[0005] Therefore, there is still a need for a metallographic test sample preparation grinding tool and a sample preparation system to solve the above problems. Utility Model Content
[0006] The utility model provides a metallographic testing sample preparation grinding tool and a sample preparation system for solving the above problems.
[0007] The purpose of the utility model is achieved by the following technical solutions:
[0008] A metallographic test sample preparation grinding tool, comprising:
[0009] A limiting member, wherein the bottom surface of the limiting member has a plurality of limiting grooves evenly distributed along the length direction, the depth of the limiting grooves is less than the diameter of the screw rod of the bolt, so that the portion to be ground off protrudes from the bottom surface, and the length of the limiting grooves is less than or equal to the length of the screw rod of the bolt;
[0010] A handle is connected to the top surface.
[0011] In one embodiment, the limiting member includes a fixed member and a movable member, an adjusting groove is provided on the fixed member near the bottom surface, the movable member can move along the length direction of the limiting member in the adjusting groove, the limiting groove includes a first limiting groove and a second limiting groove, the first limiting groove is provided on the fixed member, and the second limiting groove is provided at the bottom of the movable member;
[0012] The locking member is connected to both sides of the fixed member and the movable member, and is used to squeeze the fixed member and the movable member closer from both sides so that the first limiting groove and the second limiting groove cooperate with the screw of the locking bolt.
[0013] In one embodiment, the top of the movable member in the adjustment groove has a first sliding surface, and the fixed member has a second sliding surface in the corresponding adjustment groove. During adjustment, the fixed member and the movable member cooperate through the first sliding surface and the second sliding surface.
[0014] In one embodiment, the locking member includes a cushion block and an adjusting bolt, wherein the cushion block is connected to the fixing member via the adjusting bolt and abuts against the moving member.
[0015] A sample preparation system, comprising the metallographic test sample preparation abrasive tool as described in any one of the above;
[0016] It also includes a grinding wheel assembly, which has a rotatable grinding wheel and is used for grinding the bolts in the limiting groove to remove the excess.
[0017] Compared with the prior art, the beneficial effects of the present invention include at least:
[0018] By providing a limit piece with a plurality of evenly distributed limit grooves at the bottom, a plurality of screws can be placed at the bottom of the limit grooves at the same time. The staff holds the handle and grinds the bottom of the plurality of screws close to the grinding wheel, avoiding the staff from manually holding the bolts individually and placing them on the grinding wheel for grinding, thereby reducing the difficulty of work and the probability of work-related injuries, and improving the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The structure of the metallographic test sample preparation grinding tool of the embodiment of the utility model is schematically shown. Figure 1 ;
[0020] Figure 2 The structure of the metallographic test sample preparation grinding tool of the embodiment of the utility model is schematically shown. Figure 2 ;
[0021] Figure 3 The metallographic test sample preparation abrasive tool explosion of the utility model embodiment Figure 1 ;
[0022] Figure 4 The metallographic test sample preparation abrasive tool explosion of the utility model embodiment Figure 2 .
[0023] In the figure: 1. limit member; 11. limit groove; 111. first limit groove; 112. second limit groove; 12. fixing member; 121. adjustment groove; 13. moving member; 2. handle; 3. locking member; 31. pad; 32. adjusting bolt; 4. first sliding surface; 5. second sliding surface. DETAILED DESCRIPTION
[0024] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided to make the present invention more comprehensive and complete and to fully convey the concepts of example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their repeated description will be omitted.
[0025] The words expressing positions and directions described in the present utility model are all explained by taking the drawings as examples, but they can be changed as needed, and all the changes are included in the protection scope of the present utility model.
[0026] Reference Figure 1-4 The utility model provides a metallographic test sample preparation grinding tool, comprising: a limiter 1 and a handle 2.
[0027] The bottom surface of the limiter 1 has a plurality of limit grooves 11 evenly distributed along the length direction, the depth of the limit grooves 11 is less than the diameter of the screw of the bolt, so that the part to be ground out extends from the bottom surface, and the length of the limit grooves 11 is less than or equal to the length of the screw of the bolt. The limiter 1 is, for example, a rectangular block with a rectangular cross section, and the material can be hard metal. The cross-sectional shape of the limit groove 11 is, for example, a fan-shaped, so that the bolt part placed in the limit groove 11 extends from the bottom surface of the limiter 1. When the staff uses it, they hold the handle 2, and then place multiple bolts to be ground in the limit groove 11, start the grinding equipment at the bottom, and quickly grind the multiple bolts, which simplifies the grinding difficulty, reduces the risk of accidents caused by workers' grinding, improves safety, and can grind multiple bolts at a time, improving work efficiency. The handle 2 is connected to the top surface.
[0028] In one embodiment, the limiting member 1 includes a fixed member 12 and a movable member 13, and an adjusting groove 121 is provided on the fixed member 12 near the bottom surface, and the movable member 13 can move along the length direction of the limiting member 1 in the adjusting groove 121, and the limiting groove 11 includes a first limiting groove 111 and a second limiting groove 112, wherein the first limiting groove 111 is provided on the fixed member 12, and the second limiting groove 112 is provided at the bottom of the movable member 13. The adjusting groove 121 is provided on the fixed member 12, and is horizontally penetrated in the horizontal direction, and has openings on both sides, so that the movable member 13 can extend partly from the openings on both sides. The two side arc surfaces that the first limiting groove 111 butts with are the arc surfaces of the two side parts of the bolt, and the first limiting groove 111 butts with the top and the arc segments on both sides of the bolt.
[0029] The locking member 3 is connected to both sides of the fixed member 12 and the movable member 13, and is used to squeeze the fixed member 12 and the movable member 13 from both sides to make the first limiting groove 111 and the second limiting groove 112 cooperate with the screw of the locking bolt. The locking members 3 on both sides make the locking members 3 on both sides, and the locking members 3 can be connected to both sides of the fixed member 12 by bolts, buckles, etc., so that the movable member 13 after abutment has a lateral thrust along the length direction of the adjustment groove 121. Under the thrust of the locking member 3, the two first limiting grooves 111 and the second limiting grooves 112 with a tendency to move relative to each other cooperate from different positions respectively, and the bolt is locked, so that the unlocked bolt is clamped from both sides of the top of the stud, and the position of the bolt can be locked on the basis of facilitating the operator to clamp multiple times, so as to prevent the bolt from flying and collapsing during the grinding process, and the locking position can prevent the grinding position from being not unique, causing the bolt to rotate and damage the bolt sample, thereby improving safety.
[0030] In a specific embodiment, the movable member 13 has a first sliding surface 4 at the top located in the adjustment groove 121, and the fixed member 12 has a second sliding surface 5 in the corresponding adjustment groove 121. During adjustment, the fixed member 12 and the movable member 13 cooperate through the first sliding surface 4 and the second sliding surface 5 to prevent the position of the movable member 13 in the vertical direction in the fixed member 12 from changing, wherein the first sliding surface 4 and the second sliding surface 5 can be two planes parallel to the horizontal plane, or can be inclined planes with an angle to the horizontal plane, to prevent the movable member 13 from moving upward when working as a component of the clamping bolt, causing part of the bolt abutting in the second connecting groove to fall off and lose the locking effect.
[0031] More specifically, the locking member 3 includes a pad 31 and an adjusting bolt 32, wherein the pad 31 is connected to the fixing member 12 through the adjusting bolt 32 and abuts against the moving member 13. Threaded holes are provided on both sides of the fixing member 12, and the position between the moving member 13 and the fixing member 12 is adjusted by adjusting the bolt 32 to achieve the purpose of locking the bolt.
[0032] A sample preparation system comprises any one of the above-mentioned metallographic test sample preparation abrasive tools.
[0033] It also includes: a grinding wheel assembly (not shown in the figure), which has a rotatable grinding wheel for grinding the bolts in the limiting groove 11 to remove the excess.
[0034] Although the embodiments of the utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the utility model. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the utility model without departing from the principles and purpose of the utility model. All of these changes should fall within the scope of protection of the claims of the utility model.
Claims
1. A metallographic test sample preparation grinding tool, characterized in that: include: A limiting member, wherein the bottom surface of the limiting member has a plurality of limiting grooves evenly distributed along the length direction, the depth of the limiting grooves is less than the diameter of the screw rod of the bolt, so that the portion to be ground off protrudes from the bottom surface, and the length of the limiting grooves is less than or equal to the length of the screw rod of the bolt; A handle is connected to the top surface.
2. The metallographic test sample preparation abrasive tool according to claim 1, characterized in that: The limiting member includes a fixed member and a movable member, an adjusting groove is provided on the fixed member near the bottom surface, the movable member can move along the length direction of the limiting member in the adjusting groove, the limiting groove includes a first limiting groove and a second limiting groove, the first limiting groove is provided on the fixed member, and the second limiting groove is provided at the bottom of the movable member; The locking member is connected to both sides of the fixed member and the movable member, and is used to squeeze the fixed member and the movable member closer from both sides so that the first limiting groove and the second limiting groove cooperate with the screw of the locking bolt.
3. The metallographic test sample preparation abrasive tool according to claim 2, characterized in that: The top of the movable member in the adjusting groove has a first sliding surface, and the fixed member has a second sliding surface in the corresponding adjusting groove. During adjustment, the fixed member and the movable member cooperate through the first sliding surface and the second sliding surface.
4. The metallographic test sample preparation grinding tool according to claim 3, characterized in that: The locking member comprises a cushion block and an adjusting bolt. The cushion block is connected to the fixing member via the adjusting bolt and abuts against the moving member.
5. A sample preparation system, characterized in that: A metallographic test sample preparation abrasive tool comprising any one of claims 1 to 4; It also includes a grinding wheel assembly, wherein the grinding wheel assembly has a rotatable grinding wheel for grinding and removing the excess of the bolts in the limiting groove.