Auxiliary device for special-shaped sponge processing
By designing auxiliary devices for special-shaped sponge processing, the coordinated work of the inner mold, outer mold, conveyor roller, belt conveyor and translation mechanism is solved, and the problems of low processing efficiency, complex operation and low accuracy of special-shaped sponge processing are achieved, and efficient and automated sponge processing are achieved.
Patent Information
- Application Number
- CN202420508658.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing sponge processing technology is inefficient when dealing with special-shaped sponges, complicated operation, and low processing accuracy.
An auxiliary device for special-shaped sponge processing is designed, including molding inner mold, molding outer mold, conveying roller, belt conveyor and translation mechanism. Through the coordinated work of these components, the automatic continuous processing of special-shaped sponge is realized.
Through the down-press molding of the molding internal mold, the processing efficiency of the special-shaped sponge is improved, automatic continuous processing is achieved, the working strength of the processing personnel is reduced, and the processing accuracy is improved.
Smart Images

Figure CN222662040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge processing, in particular to an auxiliary device for processing special-shaped sponges. Background Art
[0002] Nowadays, sponges are widely used in all walks of life. Due to their different uses, the shapes of sponges required are also different. Sponges of different shapes are often made by cutting them one by one through a cutting device. This method is not only very troublesome for operators to process, but also very inefficient, especially when processing special-shaped sponges. Therefore, in order to solve the above problems, it is particularly important to design an auxiliary device for processing special-shaped sponges. Summary of the invention
[0003] In order to solve the above problems, the utility model designs an auxiliary device for processing special-shaped sponges. The main part of the special-shaped sponge can be formed once during the pressing process by the arranged inner molding die, which greatly improves the processing efficiency and plays a role in increasing practical performance.
[0004] In order to solve the above-mentioned technical problems, the utility model provides an auxiliary device for processing special-shaped sponges, characterized in that it includes a workbench, an upper support plate, a molding outer mold, a molding inner mold, a molding base plate, a first lower piezoelectric cylinder and a second lower piezoelectric cylinder, and the front and rear outer walls of the workbench are provided with a support seat integrated therewith, the upper support plate is fixed to the top of the workbench through a support column, the lower end of the support column is fixed to the support seat, the molding base plate is arranged on the workbench directly below the upper support plate, and a plurality of conveying rollers are installed in sequence from left to right in the workbench on the left side of the molding base plate, and the upper end of the conveying roller extends out of the workbench, and the left end of the molding base plate is provided with a guide seat integrated therewith, the cross-section of the guide seat is triangular, and the upper end of the guide seat is aligned with the molding base The upper surfaces of the plates are flush with each other, and the lower end of the guide seat is lower than the upper end of the conveying roller. A first belt conveyor is installed in the workbench on the right side of the forming base plate, and a guide plate connected thereto is provided at the right end of the forming base plate. The guide plate is inclined, and the upper end of the guide plate is flush with the upper surface of the forming base plate. The lower end of the guide plate extends to just above the left end of the first belt conveyor. The first lower piezoelectric cylinder is connected to the upper support plate through a translation mechanism and its output shaft end is connected to the forming outer mold through a transmission frame. The forming inner mold is arranged in the forming outer mold and is connected to the second lower piezoelectric cylinder fixed on the top of the forming outer mold. The lower ends of the forming outer mold and the forming inner mold are both in the shape of a cutting edge, and the shape of the forming inner mold matches the shape of the special-shaped sponge.
[0005] Further: the translation mechanism includes a first translation electric cylinder, a first slide rail and a slide seat fixed on the top of the upper support plate, the first slide rail is provided with two and both are arranged left and right, the first lower piezoelectric cylinder is slidably connected to the two first slide rails through the slide seat, the output shaft end of the first lower piezoelectric cylinder passes through the slide seat and is movably connected to it, the output shaft end of the first translation electric cylinder is connected to the slide seat and its extension direction is parallel to the first slide rail, the top of the upper support plate is provided with a first through groove for the output shaft end of the first lower piezoelectric cylinder to pass through, the output shaft end of the first lower piezoelectric cylinder passes through the upper support plate along the first through groove and is connected to the guide frame, and the output shaft end of the first lower piezoelectric cylinder can move left and right in the first through groove.
[0006] Furthermore: a guide groove is provided at the top right end of the molding bottom plate, a telescopic electric cylinder is installed in the guide groove, the telescopic electric cylinder is connected to the limit block, and the upper end of the limit block extends out of the guide groove under the action of the telescopic electric cylinder.
[0007] Furthermore: a lifting electric cylinder is fixed to the bottom of each of the front and rear ends of the forming base plate, and the shaft end of the lifting electric cylinder is connected to the bearing seat. A second through groove is opened on the forming base plate relative to the bearing seat. The bearing seat extends into the second through groove under the action of the lifting electric cylinder and its upper end is flush with the upper surface of the forming base plate. A second belt conveyor is arranged in the workbench below the first belt conveyor, and the right end of the bearing seat is located directly above the left end of the second belt conveyor. A pushing electric cylinder is installed at the bottom of the forming base plate on the left side of the bearing seat, and the shaft end of the pushing electric cylinder is connected to the pushing plate, and the right end of the second belt conveyor extends out of the workbench.
[0008] Furthermore: a first groove is provided on the bearing seat at a cutting edge relative to the lower end of the inner molding mold, and a second groove is provided on the molding bottom plate at a cutting edge relative to the lower end of the outer molding mold.
[0009] After adopting the above structure, the beneficial effects of the utility model are as follows:
[0010] 1. The utility model can form the main part of the special-shaped sponge at one time during the pressing process by means of the inner forming mold, which greatly improves the processing efficiency.
[0011] 2. The utility model can achieve continuous automatic processing by means of the conveying roller, the first belt conveyor, the second belt conveyor and the translation mechanism, thus playing a role in increasing practical performance.
[0012] 3. The utility model adopts the above structure, which can not only greatly reduce the work intensity of the processing personnel, but also greatly improve the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Figure 2 for Figure 1 A is an enlarged view of the middle image.
[0016] Figure 3 It is a structural schematic diagram of the translation structure.
[0017] Figure 4 It is a schematic diagram of the connection between the forming base plate and the bearing seat. DETAILED DESCRIPTION
[0018] like Figure 1 and Figure 2 An auxiliary device for processing special-shaped sponges shown in the figure comprises a workbench 1, an upper support plate 8, a molding outer mold 16, a molding inner mold, a molding base plate 3, a first lower piezoelectric cylinder 13 and a second lower piezoelectric cylinder 17, a support seat 6 integrally connected thereto is arranged on the front and rear outer walls of the workbench, the upper support plate is fixed to the top of the workbench through a support column 7, the lower end of the support column is fixed to the support seat, the molding base plate is arranged on the workbench directly below the upper support plate, a plurality of conveying rollers 2 are sequentially installed from left to right in the workbench on the left side of the molding base plate, the upper end of the conveying roller extends out of the workbench, the left end of the molding base plate is provided with a guide seat 20 integrally connected thereto, the cross-section of the guide seat is triangular, and the upper end of the guide seat is aligned with the upper surface of the molding base plate. The lower end of the guide seat is lower than the upper end of the conveying roller. A first belt conveyor 4 is installed in the workbench on the right side of the molding base plate. A guide plate connected to it is arranged at the right end of the molding base plate. The guide plate is arranged in an inclined manner. The upper end of the guide plate is flush with the upper surface of the molding base plate. The lower end of the guide plate extends to the top of the left end of the first belt conveyor. The first lower piezoelectric cylinder is connected to the upper support plate through a translation mechanism and its shaft end is connected to the molding outer mold through a transmission frame 15. The molding inner mold is arranged in the molding outer mold and connected to the second lower piezoelectric cylinder fixed on the top of the molding outer mold. The lower ends of the molding outer mold and the molding inner mold are both in the shape of a cutting blade. The shape of the molding inner mold matches the shape of the special-shaped sponge. When working, the sponge is transported to the molding base plate along with the conveying roller. The first lower piezoelectric cylinder is first started to use the molding outer mold to perform preliminary cutting on the sponge to prevent the unprocessed area from being affected when the special-shaped sponge body is processed. Then the second lower piezoelectric cylinder is started to use the molding inner mold to complete the processing of the special-shaped sponge body. The utility model can form the main body of the special-shaped sponge at one time during the downward pressing process by means of the arranged inner forming mold, thereby greatly improving the processing efficiency.
[0019] like Figure 1 and Figure 3 The translation mechanism shown includes a first translation electric cylinder 11 fixed on the top of the upper support plate, a first slide rail 14 and a slide seat 12. The first slide rails are provided with two and are both arranged left and right. The first lower piezoelectric cylinder is slidably connected to the two first slide rails through the slide seat. The output shaft end of the first lower piezoelectric cylinder passes through the slide seat and is movably connected to it. The output shaft end of the first translation electric cylinder is connected to the slide seat and its extension direction is parallel to the first slide rail. The top of the upper support plate is provided with a first through groove for the output shaft end of the first lower piezoelectric cylinder to pass through. The output shaft end of the first lower piezoelectric cylinder passes through the upper support plate along the first through groove and is connected to the guide frame. The output shaft end of the first lower piezoelectric cylinder can move left and right in the first through groove. After the processing is completed, the translation mechanism is started so that the remaining waste after processing is transported to the first belt conveyor under the drive of the outer molding mold, and then transported out by the first belt conveyor.
[0020] like Figure 1 A guide groove is provided at the top of the right end of the molding base plate, in which a telescopic electric cylinder is installed, which is connected to the limit block 9, and the upper end of the limit block extends out of the guide groove under the action of the telescopic electric cylinder. The sponge stays on the molding base plate under the obstruction of the limit block, and after the processing is completed, the telescopic electric cylinder is driven to put the limit block into the molding base plate, so that the remaining waste can be smoothly transported to the first belt conveyor.
[0021] like Figure 4 A lifting electric cylinder is fixed at the bottom of the front and rear ends of the molding base plate shown, and the shaft end of the lifting electric cylinder is connected to the bearing seat 19. A second through groove is provided on the molding base plate relative to the bearing seat. The bearing seat extends into the second through groove under the action of the lifting electric cylinder and its upper end is flush with the upper surface of the molding base plate. A second belt conveyor 5 is arranged in the workbench below the first belt conveyor. The right end of the bearing seat is located directly above the left end of the second belt conveyor. A push electric cylinder 21 is installed at the bottom of the molding base plate on the left side of the bearing seat. The shaft end of the push electric cylinder is connected to the push plate 22, and the right end of the second belt conveyor extends out of the workbench. A first groove is provided on the bearing seat at the cutting edge relative to the lower end of the molding inner mold, and a second groove is provided on the molding base plate at the cutting edge relative to the lower end of the molding outer mold. The processed and formed special-shaped sponge body descends with the bearing seat under the action of the lifting electric cylinder. When the special-shaped sponge body is separated from the second through groove, the push electric cylinder is started, and the push plate is used to push it to the second belt conveyor, so that it is transported out by the second belt conveyor. The utility model can achieve continuous automatic processing by means of the conveying roller, the first belt conveyor, the second belt conveyor and the translation mechanism, which plays a role in increasing practical performance; and the utility model adopts the above structure, which can not only greatly reduce the work intensity of the processing personnel, but also greatly improve the processing accuracy.
[0022] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should be regarded as the protection scope of the utility model.
Claims
1. An auxiliary device for processing special-shaped sponges, characterized in that: The invention comprises a workbench (1), an upper support plate (8), an outer molding die (16), an inner molding die, a molding base plate (3), a first lower piezoelectric cylinder (13) and a second lower piezoelectric cylinder (17); a support seat (6) connected to the front and rear outer walls of the workbench is provided; the upper support plate is fixed to the top of the workbench through a support column (7); the lower end of the support column is fixed to the support seat; the molding base plate is provided on the workbench directly below the upper support plate; a plurality of conveying rollers (2) are installed in sequence from left to right in the workbench on the left side of the molding base plate; the upper end of the conveying rollers protrudes from the workbench; the left end of the molding base plate is provided with a guide seat (20) connected to the mold base plate; the cross section of the guide seat is triangular; the upper end of the guide seat is flush with the upper surface of the molding base plate. The lower end of the guide seat is lower than the upper end of the conveying roller. A first belt conveyor (4) is installed in the workbench on the right side of the molding base plate. A guide plate connected to the molding base plate is provided at the right end. The guide plate is inclined. The upper end of the guide plate is flush with the upper surface of the molding base plate. The lower end of the guide plate extends to the top of the left end of the first belt conveyor. The first lower piezoelectric cylinder is connected to the upper support plate through a translation mechanism and its output shaft end is connected to the molding outer mold through a transmission frame (15). The molding inner mold is arranged in the molding outer mold and is connected to the second lower piezoelectric cylinder fixed on the top of the molding outer mold. The lower ends of the molding outer mold and the molding inner mold are both in the shape of a cutting blade. The shape of the molding inner mold matches the shape of the special-shaped sponge.
2. The auxiliary device for processing special-shaped sponges according to claim 1, characterized in that: The translation mechanism comprises a first translation electric cylinder (11), a first slide rail (14) and a slide seat (12) fixed on the top of the upper support plate, wherein the first slide rail is provided with two and both are arranged left and right, the first lower piezoelectric cylinder is slidably connected to the two first slide rails through the slide seat, the output shaft end of the first lower piezoelectric cylinder passes through the slide seat and is movably connected thereto, the output shaft end of the first translation electric cylinder is connected to the slide seat and its extension direction is parallel to the first slide rail, the top of the upper support plate is provided with a first through groove for the output shaft end of the first lower piezoelectric cylinder to pass through, the output shaft end of the first lower piezoelectric cylinder passes through the upper support plate along the first through groove and is connected to the guide frame, and the output shaft end of the first lower piezoelectric cylinder can move left and right in the first through groove.
3. The auxiliary device for processing special-shaped sponges according to claim 1, characterized in that: A guide groove is provided at the top of the right end of the molding bottom plate, a telescopic electric cylinder is installed in the guide groove, the telescopic electric cylinder is connected to a limit stopper (9), and the upper end of the limit stopper extends out of the guide groove under the action of the telescopic electric cylinder.
4. The auxiliary device for processing special-shaped sponges according to claim 1, characterized in that: A lifting electric cylinder is fixed to the bottom of each of the front and rear ends of the molding base plate, and the shaft end of the lifting electric cylinder is connected to the bearing seat (19). A second through groove is opened on the molding base plate relative to the bearing seat. The bearing seat extends into the second through groove under the action of the lifting electric cylinder and its upper end is flush with the upper surface of the molding base plate. A second belt conveyor (5) is arranged in the workbench below the first belt conveyor, and the right end of the bearing seat is located directly above the left end of the second belt conveyor. A pushing electric cylinder (21) is installed at the bottom of the molding base plate on the left side of the bearing seat, and the shaft end of the pushing electric cylinder is connected to the pushing plate (22). The right end of the second belt conveyor extends out of the workbench.
5. The auxiliary device for processing special-shaped sponges according to claim 4, characterized in that: A first groove is arranged on the bearing seat at a cutting edge at the lower end of the inner molding die, and a second groove is arranged on the molding bottom plate at a cutting edge at the lower end of the outer molding die.