Concrete prefabricated part pouring mold

Abstract

The utility model belongs to the technical field of prefabricated part pouring equipment, and particularly relates to a concrete prefabricated part pouring mold which comprises a lower mold body, an upper mold body is hinged to one side of the top of the lower mold body, a feeding pipe is arranged in the middle of the top wall of the upper mold body in a penetrating mode, and two fixing lugs are fixed to the positions, located on the two sides of the feeding pipe, of the inner top wall of the upper mold body. A first rotating shaft is rotationally installed between the outer walls of the two fixing lugs, two rotating blocks are fixed to the outer wall of the first rotating shaft, a plurality of inserting grooves are formed in the bottoms of the rotating blocks, inserting rods are arranged in the inserting grooves in a damping sliding mode, springs are fixed to the top ends of the inserting rods, and the top ends of the springs are fixed to the inner top walls of the inserting grooves; concrete of the mold is continuously vibrated, it is ensured that the concrete is fully dense and free of bubbles and laitance, diffusion of the concrete to the periphery can be accelerated, concrete accumulation is avoided, the overall quality of prefabricated parts is improved, and then the overall performance and safety of buildings are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of prefabricated component casting equipment, and specifically relates to a concrete prefabricated component casting mold. Background Art

[0002] Precast concrete components refer to building components such as beams, slabs, columns, pipes, and building decoration accessories that are pre-made in factories using concrete as the basic material and combined with steel bars. These components undergo strict production processes and quality control, and are then transported to the construction site for hoisting and installation. This production method effectively reduces wet operations on the construction site, is beneficial to energy conservation and environmental protection, and avoids waste of raw materials. However, when pouring concrete into the casting mold, gaps are likely to remain between the concrete structures and form bubbles, which affects the molding quality of the precast concrete components.

[0003] For example, the Chinese patent for a concrete precast component casting mold with the authorization announcement CN 220052181 U includes a support plate, a mold body, a vibration mechanism and a scraping mechanism. The mold body is arranged on the support plate for casting concrete; the vibration mechanism includes a first power unit and a plurality of buffer components. The output end of the first power unit is connected to the mold body for driving the mold body to vibrate. The plurality of buffer components are arranged at intervals between the mold body and the support plate for buffering the force between the mold body and the support plate; the scraping mechanism is arranged in the mold body for scraping the concrete in the mold body.

[0004] However, in the process of pouring concrete into the mold, the concrete cannot be continuously vibrated. The first power unit is started only after the pouring is completed. This practice often leads to uneven distribution of concrete, which is prone to cold joints and cannot ensure the full density of concrete and the ideal state of no bubbles and no laitance. This unevenness and the presence of bubbles and laitance will undoubtedly seriously reduce the overall quality of precast concrete components, thereby affecting the overall performance and safety of the building. Utility Model Content

[0005] The purpose of this utility model is to provide a casting mold for precast concrete components, which can continuously vibrate the concrete in the mold to ensure that the concrete is fully dense, free of bubbles and laitance, and can also accelerate the diffusion of concrete to the surroundings to avoid concrete accumulation, thereby improving the overall quality of the precast components, and thus also improving the overall performance and safety of the building.

[0006] The technical solutions adopted in this utility are as follows:

[0007] A casting mold for precast concrete components comprises a lower mold, an upper mold is hingedly connected to one side of the top of the lower mold, a feed pipe is provided through the middle of the top wall of the upper mold, two fixed ears are fixed on the inner top wall of the upper mold and on both sides of the feed pipe, a first rotating shaft is rotatably installed between the outer walls of the two fixed ears, two rotating blocks are fixed on the outer wall of the first rotating shaft, a plurality of plug-in slots are opened at the bottom of the rotating block, a plug-in rod is provided for damping sliding inside the plug-in slot, a spring is fixed on the top of the plug-in rod, and the top of the spring is fixed to the inner top wall of the plug-in slot, a second mounting plate is fixed at the bottom end of the plurality of plug-in rods located below the plug-in slot, a vibrating rod is provided at the bottom of the second mounting plate, a worm gear is fixed to one end of the first rotating shaft through the outer wall of the fixed ear, a double-headed motor is provided on the inner top wall of the upper mold and on one side of the feed pipe, both ends of the output shaft of the double-headed motor are connected to the second rotating shaft, and a worm meshing with the worm gear is fixed to one end of the second rotating shaft.

[0008] Furthermore, a material distribution support plate is fixed on the inner top wall of the upper mold and located directly below the feed pipe, and a triangular block is fixed on the top of the material distribution support plate.

[0009] Furthermore, a first mounting plate is fixed to one side of the top wall of the upper mold, a movable groove is opened on one side of the first mounting plate, a screw rod is rotatably installed inside the movable groove, an L-shaped movable block is threadedly screwed on the outer wall of the screw rod, a scraper is fixed at the bottom of the L-shaped movable block and located below the material dividing support plate, and a first motor connected to the screw rod is provided on the outer wall of the upper mold.

[0010] The technical effects achieved by this utility model are:

[0011] The practical concrete precast component casting mold is provided with a vibrating rod, which can continuously vibrate the concrete in the mold during the concrete pouring process to ensure that the concrete is fully dense and free of bubbles and floating slurry, and can also accelerate the diffusion of concrete to the surroundings to avoid concrete accumulation, thereby improving the overall quality of the precast components, and further improving the overall performance and safety of the building. After the pouring is completed, the vibrating rod can be rotated and folded to separate from the concrete to avoid affecting the subsequent precast component production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a side view cutaway three-dimensional structure schematic diagram of the present utility model;

[0013] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model in a front view;

[0014] Figure 3 This is a practical Figure 1 A schematic diagram of the enlarged structure of the middle A area;

[0015] Figure 4It is a schematic diagram of the cross-section structure of the rotating block of the present utility model;

[0016] Figure 5 This is a schematic diagram of the cutaway structure of the practical vibrating rod;

[0017] Figure 6 It is a schematic diagram of the cut-away structure of the practical material dividing support plate.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0019] 1. Lower mold; 2. Upper mold; 3. Feed pipe; 4. First mounting plate; 5. Moving groove; 6. Screw; 7. L-shaped moving block; 8. Scraper; 9. First motor; 10. Material distribution support plate; 11. Fixed ear; 12. First rotating shaft; 13. Rotating block; 14. Plug-in groove; 15. Plug-in rod; 16. Spring; 17. Second mounting plate; 18. Vibrating rod; 19. Worm gear; 20. Double-headed motor; 21. Second rotating shaft; 22. Worm; 23. Baffle; 24. Vibrating motor. DETAILED DESCRIPTION

[0020] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with the embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the present invention, and does not strictly limit the scope of protection specifically requested by the present invention.

[0021] like Figure 1-5As shown, a casting mold for precast concrete components comprises a lower mold 1, an upper mold 2 is hingedly connected to one side of the top of the lower mold 1, a feed pipe 3 is provided through the middle of the top wall of the upper mold 2, two fixing ears 11 are fixed to the inner top wall of the upper mold 2 and located on both sides of the feed pipe 3, a first rotating shaft 12 is rotatably installed between the outer walls of the two fixing ears 11, two rotating blocks 13 are fixed to the outer wall of the first rotating shaft 12, a plurality of plug-in grooves 14 are provided at the bottom of the rotating block 13, a plug-in rod 15 is provided for damping sliding inside the plug-in groove 14, a spring 16 is fixed to the top of the plug-in rod 15, and the top of the spring 16 is fixed to the inner top wall of the plug-in groove 14 to reduce the vibration of the vibrating rod 18 to the mold, and a second mounting plate is fixed to the bottom end of the plurality of plug-in rods 15 located below the plug-in groove 14 17, a vibrating rod 18 is arranged at the bottom of the second mounting plate 17, one end of the first rotating shaft 12 passes through the outer wall of the fixing ear 11 and is fixed with a worm gear 19, a double-headed motor 20 is arranged on the inner top wall of the upper mold 2 and on one side of the feeding pipe 3, both ends of the output shaft of the double-headed motor 20 are connected with a second rotating shaft 21, one end of the second rotating shaft 21 is fixed with a worm 22 meshing with the worm gear 19, the worm gear 19 and the worm gear 22 are provided with a self-locking function, which can fix the rotating vibrating rod 18, the structure is simple, the operation is convenient, and it is convenient to continuously vibrate the concrete in the mold during the pouring process to ensure that the concrete is fully dense, free of bubbles and laitance, and can also accelerate the diffusion of concrete to the surroundings, thereby improving the angle efficiency and the quality of the production of precast concrete components;

[0022] like Figure 6 As shown, a material distribution support plate 10 is fixed on the inner top wall of the upper mold 2 and is located directly below the feed pipe 3. A triangular block is fixed on the top of the material distribution support plate 10 to increase the material discharge speed, prevent the concrete from accumulating in only one place and spreading to the surroundings, and improve the casting efficiency; baffles 23 are fixed obliquely on the inner top wall of the lower mold 1 and are located on both sides of the material distribution support plate 10 to limit the discharged concrete, so that the concrete falls accurately into the vibrating rod 18 area in the lower mold 1;

[0023] like Figure 1 As shown, a first mounting plate 4 is fixed to one side of the top wall of the upper mold 2, a moving groove 5 is provided on one side of the first mounting plate 4, a screw rod 6 is rotatably installed inside the moving groove 5, an L-shaped moving block 7 is screwed on the outer wall of the screw rod 6, a scraper 8 is fixed to the bottom of the L-shaped moving block 7 and located below the material distribution support plate 10, a first motor 9 connected to the screw rod 6 is provided on the outer wall of the upper mold 2, and the scraper 8 is used to scrape the upper surface of the concrete flat, so that bubbles on the surface of the concrete structure can be eliminated and the flatness of the top surface of the concrete precast component can be ensured;

[0024] like Figure 5As shown, the vibrating rod 18 is composed of a hollow tube and a vibrating motor 24. Two vibrating motors 24 are fixed inside the hollow tube, which is relatively perfect and convenient for vibrating the concrete in the mold. The vibrating effect is good and the concrete is ensured to be fully dense.

[0025] like Figure 1 As shown, a protective cover is fixed to the inner top wall of the upper mold 2 for protecting the worm wheel 19 and the worm 22, and the worm wheel 19 and the worm 22 are located inside the protective cover, which is convenient for protecting the worm wheel 19 and the worm 22 and preventing concrete from sticking to the worm wheel 19 and the worm 22 and affecting their transmission.

[0026] The working principle of the utility model is as follows: when in use, concrete enters the mold through the feeding pipe 3, falls onto the material distribution support plate 10, and then falls onto the mold through the two sides of the material distribution support plate 10 respectively, and the vibrating rod 18 is started, and the vibrating rod 18 vibrates the concrete, while feeding and vibrating. When the concrete filling is completed, the double-headed motor 20 is started, and the double-headed motor 20 drives the worm 22 on the second rotating shaft 21 to rotate, and the worm 22 drives the worm wheel 19 to rotate, and the worm wheel 19 drives the rotating block 13 on the first rotating shaft 12 to rotate, and the rotating block 13 drives the vibrating rod 18 to rotate through the plug-in rod 15, so that the vibrating rod 18 contacts the top wall of the upper mold 2 and separates from the concrete, and then the first motor 9 is started, and the first motor 9 drives the screw rod 6 to rotate, and the screw rod 6 drives the L-shaped moving block 7 to move, and the L-shaped moving block 7 drives the scraper 8 to scrape the upper surface of the concrete.

[0027] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A casting mold for a precast concrete component, comprising a lower mold (1), an upper mold (2) being hingedly connected to one side of the top of the lower mold (1), a feed pipe (3) being provided through the middle of the top wall of the upper mold (2), and characterized in that: Two fixing ears (11) are fixed on the inner top wall of the upper mold (2) and located on both sides of the feed pipe (3); a first rotating shaft (12) is rotatably mounted between the outer walls of the two fixing ears (11); two rotating blocks (13) are fixed on the outer wall of the first rotating shaft (12); a plurality of plug-in slots (14) are provided at the bottom of the rotating block (13); a plug-in rod (15) is provided inside the plug-in slot (14) for damping sliding; a spring (16) is fixed at the top end of the plug-in rod (15); and the top end of the spring (16) is fixed to the inner top wall of the plug-in slot (14); A second mounting plate (17) is fixed to the bottom end of the plug-in rod (15) located below the plug-in slot (14), a vibrating rod (18) is arranged at the bottom of the second mounting plate (17), one end of the first rotating shaft (12) passes through the outer wall of the fixing ear (11) and is fixed with a worm gear (19), a double-headed motor (20) is arranged on the inner top wall of the upper mold (2) and located on one side of the feed pipe (3), both ends of the output shaft of the double-headed motor (20) are connected to a second rotating shaft (21), and one end of the second rotating shaft (21) is fixed with a worm (22) meshing with the worm gear (19).

2. The precast concrete component casting mold according to claim 1, characterized in that: A material distribution support plate (10) is fixed on the inner top wall of the upper mold (2) and located directly below the feed pipe (3), and a triangular block is fixed on the top of the material distribution support plate (10).

3. The precast concrete component casting mold according to claim 1, characterized in that: Baffles (23) are obliquely fixed on the inner top wall of the lower mold (1) and on both sides of the material distribution support plate (10).

4. The casting mold for precast concrete components according to claim 1, characterized in that: A first mounting plate (4) is fixed to one side of the top wall of the upper mold (2), a movable groove (5) is opened on one side of the first mounting plate (4), a screw rod (6) is rotatably mounted inside the movable groove (5), an L-shaped movable block (7) is screwed on the outer wall of the screw rod (6), a scraper (8) is fixed at the bottom of the L-shaped movable block (7) and located below the material distribution support plate (10), and a first motor (9) connected to the screw rod (6) is arranged on the outer wall of the upper mold (2).

5. The casting mold for precast concrete components according to claim 1, characterized in that: The vibration rod (18) is composed of a hollow tube and a vibration motor (24), and two vibration motors (24) are fixed inside the hollow tube.

6. The casting mold for precast concrete components according to claim 1, characterized in that: A protective cover that can protect the worm wheel (19) and the worm (22) is fixed to the inner top wall of the upper mold (2), and the worm wheel (19) and the worm (22) are located inside the protective cover.

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