Energy-saving spiral stirring plastic wire drawing machine

By designing an energy-saving spiral agitating system and filter device in a plastic wire drawing machine, the problems of filter box blockage and excessive equipment burden are solved, the motor usage and energy consumption are reduced, and the production efficiency and equipment service life are improved.

CN222662243UActive Publication Date: 2025-03-25BEIHUI AUTOMATION (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202421293038.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

After long-term use of existing plastic wire drawing machines, the filter box is prone to clogging, resulting in production interruption and reduced work efficiency. At the same time, the equipment is overloaded due to the operation of multiple motors, which increases energy consumption and economic costs.

Method used

An energy-saving spiral stirring plastic wire drawing machine is designed. Through the cooperation of synchronous wheel, eccentric wheel, push rod, connecting rod and other components, a single motor drives the movement of the mixing rod and screen plate, reduces the use of the motor, and filters the exhaust gas through the filter plate and activated carbon plate in the filter box, reducing the equipment burden and energy consumption.

Benefits of technology

It effectively reduces the use of motors, reduces equipment burden and energy consumption, improves production efficiency, reduces economic costs, and facilitates maintenance and replacement of filter plates and activated carbon plates, extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic processing, and discloses an energy-saving spiral stirring plastic wire drawing machine which comprises a plastic heating barrel, a sieve plate is slidably connected to the middle of the inner side of the plastic heating barrel, a motor is fixedly installed in the middle of the front end of the plastic heating barrel, and the output end of the motor is fixedly connected with a first synchronizing wheel. The left end of the rear portion of the eccentric wheel is fixedly connected with a mounting column, two push rods are rotationally connected to the outside of the mounting column, the other ends of the push rods are rotationally connected with connecting rods, and the other ends of the two connecting rods are rotationally connected to the left end and the right end of the screening plate. Limiting sleeves are fixedly connected to the left side and the right side of the front end of the plastic heating barrel. According to the utility model, the use amount of the motor is reduced, the stirring rod and the sieve plate are driven to move by a single motor, the energy consumption is reduced, the phenomenon of faults caused by overweight equipment burden due to a plurality of motors is reduced, and the energy is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic processing, in particular to an energy-saving spiral stirring plastic wire drawing machine. Background Art

[0002] Plastic wire drawing machine is a special set of equipment used in the plastic products industry. Its main function is to heat, melt and stretch plastic raw materials into filaments. Through the rotation of the spiral, the plastic particles are driven to move along the spiral path to achieve comprehensive mixing. This mixing method ensures that in the subsequent processing, the composition and color of the plastic raw materials are more uniform, thereby improving the consistency of product quality and reducing the scrap rate.

[0003] After searching, a Chinese patent with application number CN201821818620.6 discloses a plastic wire drawing machine. Long-term use will cause the filter box to be filled with impurities, affecting the normal filtering function. In severe cases, the filter box will even be blocked, resulting in production interruption and reduced work efficiency. Therefore, it is necessary to clean the inside of the filter box regularly. The filter box is generally fixedly connected below the feed port, and it is difficult to disassemble and clean it, which is time-consuming and laborious, causing inconvenience to the workers in the cleaning work. Therefore, the problem of the filter box being inconvenient to clean and reducing production efficiency is solved.

[0004] In the above-mentioned plastic wire drawing machine, since the material needs to be stirred and filtered, motors are used in the filtering and stirring processes, which may cause the overall motor usage of the plastic wire drawing machine to be large. Too many motors running at the same time may easily lead to excessive burden on the equipment, resulting in malfunctions, and easily increase energy consumption of the equipment, which is not conducive to energy saving and increases the economic cost of the production process. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an energy-saving spiral stirring plastic wire drawing machine.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving spiral stirring plastic wire drawing machine, comprising a plastic heating barrel, a sieve plate is slidably connected to the middle part of the inner side of the plastic heating barrel, a motor is fixedly installed in the middle part of the front end of the plastic heating barrel, a synchronous wheel 1 is fixedly connected to the output end of the motor, an eccentric wheel is fixedly connected to the rear end of the synchronous wheel 1, a mounting column is fixedly connected to the rear left end of the eccentric wheel, two push rods are rotatably connected to the outside of the mounting column, the other end of the push rod is rotatably connected to a connecting rod, and the other ends of the two connecting rods are rotatably connected to the left and right ends of the sieve plate, the left and right sides of the front end of the plastic heating barrel are fixedly connected to the limiting sleeve, the front end of the bottom of the plastic heating barrel is rotatably connected to the mounting rod, one end of the mounting rod is fixedly connected to the synchronous wheel 2, the outside of the synchronous wheel 1 and the synchronous wheel 2 is provided with a synchronous belt, the other end of the mounting rod is fixedly connected to the driving bevel gear, the bottom of the plastic heating barrel is rotatably connected to the spiral stirring rod, one end of the spiral stirring rod is fixedly connected to the driven bevel gear, and the driving bevel gear and the driven bevel gear are meshed.

[0007] As a further description of the above technical solution:

[0008] An air outlet pipe is fixedly connected to the rear end of the top of the plastic heating barrel, a filter box is fixedly connected to the other end of the air outlet pipe, and an exhaust pipe is fixedly connected to the bottom of the filter box.

[0009] As a further description of the above technical solution:

[0010] A plurality of installation frames are fixedly connected inside the filter box, and a large-pore filter plate is arranged inside the installation frame at the top.

[0011] As a further description of the above technical solution:

[0012] A small-pore filter plate is arranged inside the middle installation frame, and an activated carbon plate is arranged inside the bottom installation frame.

[0013] As a further description of the above technical solution:

[0014] A sealing strip 1 is arranged on the right end of the outside of the filter box, and an opening and closing cover is arranged on the right end of the outside of the filter box.

[0015] As a further description of the above technical solution:

[0016] A second sealing strip is arranged inside the opening and closing cover, the first sealing strip is engaged with the second sealing strip, and a bolt is threadedly connected to the top end of the opening and closing cover.

[0017] As a further description of the above technical solution:

[0018] A feeding pipe is fixedly connected to the middle of the top of the plastic heating barrel, and a discharging pipe is fixedly connected to the bottom of the rear of the plastic heating barrel.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model increases the function of reducing the use of motors for the plastic wire drawing machine through the mutual cooperation of synchronous wheel 1, eccentric wheel, mounting column, push rod, connecting rod, limit sleeve, mounting rod, synchronous wheel 2, synchronous belt, active bevel gear and driven bevel gear, which is beneficial to drive the movement of stirring rod and screen plate by a single motor, and is beneficial to reducing energy consumption, thereby reducing the phenomenon of equipment overload caused by multiple motors, thereby reducing the phenomenon of malfunction caused by multiple motors, facilitating energy saving, and saving economic costs generated in the production process.

[0021] 2. The utility model adds a function of filtering the waste gas generated during the heating and stirring of materials to the plastic wire drawing machine through the mutual cooperation of the air outlet pipe, the filter box, the exhaust pipe, the installation frame, the large-hole filter plate, the small-hole filter plate, the activated carbon plate, the opening and closing cover, and the bolts, which is beneficial to protecting the environment and reducing the pollution of the ambient air. At the same time, it is beneficial to the disassembly, maintenance and replacement of the filter plate and the activated carbon plate, and reduces the phenomenon of reduced filtering performance due to excessive impurities remaining on the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the connecting rod structure of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the exhaust pipe structure of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0025] Figure 4 This is a schematic diagram of the sieve plate structure of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0026] Figure 5 This is a schematic diagram of the eccentric wheel structure of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0027] Figure 6 This is a structural schematic diagram of a sealing strip of an energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0028] Figure 7 This is a schematic diagram of the installation frame structure of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model;

[0029] Figure 8 This is a schematic diagram of the second structure of the sealing strip of the energy-saving spiral stirring plastic wire drawing machine proposed by the utility model.

[0030] Legend:

[0031] 1. Plastic heating barrel; 2. Sieve plate; 3. Motor; 4. Synchronous wheel 1; 5. Eccentric wheel; 6. Mounting column; 7. Push rod; 8. Connecting rod; 9. Limit sleeve; 10. Mounting rod; 11. Synchronous wheel 2; 12. Synchronous belt; 13. Active bevel gear; 14. Spiral stirring rod; 15. Driven bevel gear; 16. Exhaust pipe; 17. Filter box; 18. Exhaust pipe; 19. Mounting frame; 20. Large-hole filter plate; 21. Small-hole filter plate; 22. Activated carbon plate; 23. Sealing strip 1; 24. Opening and closing cover; 25. Sealing strip 2; 26. Bolts; 27. Feed pipe; 28. Discharge pipe. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] As attached Figure 1-8 As shown, an embodiment of the utility model provided is an energy-saving spiral stirring plastic wire drawing machine, comprising a plastic heating barrel 1, a sieve plate 2 is slidably connected to the inner middle part of the plastic heating barrel 1, a motor 3 is fixedly installed in the middle of the front end of the plastic heating barrel 1, a synchronous wheel 4 is fixedly connected to the output end of the motor 3, an eccentric wheel 5 is fixedly connected to the rear end of the synchronous wheel 4, a mounting column 6 is fixedly connected to the rear left end of the eccentric wheel 5, two push rods 7 are rotatably connected to the outside of the mounting column 6, the other end of the push rod 7 is rotatably connected to a connecting rod 8, the other ends of the two connecting rods 8 are rotatably connected to the left and right ends of the sieve plate 2, and the left and right sides of the front end of the plastic heating barrel 1 are fixed. A fixed connection limiting sleeve 9 is provided, and the front end of the bottom of the plastic heating barrel 1 is rotatably connected with a mounting rod 10, one end of the mounting rod 10 is fixedly connected with a synchronous wheel 2 11, and a synchronous belt 12 is arranged outside the synchronous wheel 1 4 and the synchronous wheel 2 11, and the other end of the mounting rod 10 is fixedly connected with a driving bevel gear 13, and the bottom of the plastic heating barrel 1 is rotatably connected with a spiral stirring rod 14, and one end of the spiral stirring rod 14 is fixedly connected with a driven bevel gear 15, and the driving bevel gear 13 and the driven bevel gear 15 are meshedly connected, so that a motor 3 can drive the screen plate 2 to screen the plastic raw materials while driving the spiral stirring rod 14 to rotate, thereby facilitating energy saving.

[0034] As attached Figure 3As shown, the rear end of the top of the plastic heating barrel 1 is fixedly connected with an air outlet pipe 16, the other end of the air outlet pipe 16 is fixedly connected with a filter box 17, the bottom of the filter box 17 is fixedly connected with an exhaust pipe 18, the top of the opening and closing cover 24 is threadedly connected with a bolt 26, the middle of the top of the plastic heating barrel 1 is fixedly connected with a feed pipe 27, and the rear bottom end of the plastic heating barrel 1 is fixedly connected with a discharge pipe 28. The air outlet pipe 16 is used to discharge the exhaust gas inside the plastic heating barrel 1 into the interior of the air outlet pipe 16, and then the exhaust gas is filtered through the interior of the filter box 17, and the filtered gas is discharged through the exhaust pipe 18 after filtration.

[0035] As attached Figure 6 As shown, a plurality of mounting frames 19 are fixedly connected inside the filter box 17, a large-pore filter plate 20 is arranged inside the top mounting frame 19, a small-pore filter plate 21 is arranged inside the middle mounting frame 19, an activated carbon plate 22 is arranged inside the bottom mounting frame 19, and a sealing strip 23 is arranged at the right end of the outside of the filter box 17 to facilitate the installation of the large-pore filter plate 20, the small-pore filter plate 21 and the activated carbon plate 22 through the mounting frame 19, and the sealing strip 23 is made of rubber.

[0036] As attached Figure 8 As shown, an opening and closing cover 24 is provided on the outside of the right end of the filter box 17, and a sealing strip 25 is provided inside the opening and closing cover 24. The sealing strip 1 23 is engaged with the sealing strip 25. The engagement of the sealing strip 1 23 with the sealing strip 25 facilitates improving the sealing performance of the filter box 17.

[0037] Working principle: When in use, the plastic raw material is put into the plastic heating barrel 1 through the feed pipe 27, and then the motor 3 is turned on, so that the output end of the motor 3 drives the synchronous wheel 4 and the eccentric wheel 5 to rotate at the same time. When the eccentric wheel 5 rotates, it drives the two push rods 7 outside the mounting column 6 to move left and right with the rotation of the eccentric wheel 5. When moving to the left, the push rod 7 pushes the connecting rod 8 to move left, so that the connecting rod 8 pulls the sieve plate 2 to move left, and then when the mounting column 6 in the eccentric wheel 5 rotates to the right, it indirectly drives The sieve plate 2 moves to the right, so that the sieve plate 2 is easy to shake and screen, which is beneficial to screening the plastic raw materials put in. When the screened materials fall under the sieve plate 2, the synchronous belt 12 is driven to move through the rotation of the synchronous wheel 1 4, which is beneficial to driving the synchronous wheel 2 11 to rotate. When the synchronous wheel 2 11 rotates, it drives the mounting rod 10 to rotate, which is convenient for the mounting rod 10 to drive the active bevel gear 13 to rotate, and the meshing of the active bevel gear 13 and the driven bevel gear 15 is beneficial to driving the driven bevel gear 15 to rotate. The spiral stirring rod 14 is driven to stir the material in a spiral manner, which is beneficial to saving the usage of the motor 3, thereby facilitating energy saving. When exhaust gas is generated during the stirring and heating process, the exhaust gas will be transported to the inside of the filter box 17 through the exhaust pipe 16, and then the exhaust gas will pass through the large-pore filter plate 20 to filter out large impurities, and then pass through the small-pore filter plate 21 to filter out smaller impurities. Then the exhaust gas will pass through the activated carbon plate 22, and the adsorption filtration of the activated carbon plate 22 will facilitate the filtered gas to be discharged to the exhaust pipe 18. The outside is convenient for filtering the exhaust gas, and then when it is necessary to replace and maintain the activated carbon plate 22 or the large-pore filter plate 20 and the small-pore filter plate 21, the bolt 26 is turned so that the bolt 26 rotates through the top thread of the opening and closing cover 24, and then the bottom end of the bolt 26 is disengaged from the hole groove in the top of the filter box 17, and then the opening and closing cover 24 is disengaged from the right end of the filter box 17, and then the filter plate or activated carbon plate 22 to be replaced according to the need to be taken out from the inside of the mounting frame 19 for easy replacement, and the operation is reversed during installation.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy-saving spiral stirring plastic wire drawing machine, comprising a plastic heating barrel (1), characterized in that: The middle part of the inner side of the plastic heating barrel (1) is slidably connected to a sieve plate (2); a motor (3) is fixedly installed in the middle part of the front end of the plastic heating barrel (1); the output end of the motor (3) is fixedly connected to a synchronous wheel (4); the rear end of the synchronous wheel (4) is fixedly connected to an eccentric wheel (5); the rear left end of the eccentric wheel (5) is fixedly connected to a mounting column (6); the outside of the mounting column (6) is rotatably connected to two push rods (7); the other end of the push rod (7) is rotatably connected to a connecting rod (8); the other ends of the two connecting rods (8) are rotatably connected to the left and right ends of the sieve plate (2); the front left end of the plastic heating barrel (1) is fixedly connected to a synchronous wheel (4); the rear left end of the synchronous wheel (4) is fixedly connected to an eccentric wheel (5); the rear left end of the eccentric wheel (5) is fixedly connected to a mounting column (6); the outside of the mounting column (6) is rotatably connected to two push rods (7); the other end of the push rod (7) is rotatably connected to a connecting rod (8); the other ends of the two connecting rods (8) are rotatably connected to the left and right ends of the sieve plate (2); The right two sides are fixedly connected to limit sleeves (9); the front end of the bottom of the plastic heating barrel (1) is rotatably connected to a mounting rod (10); one end of the mounting rod (10) is fixedly connected to a second synchronous wheel (11); a synchronous belt (12) is arranged outside the first synchronous wheel (4) and the second synchronous wheel (11); the other end of the mounting rod (10) is fixedly connected to a driving bevel gear (13); the bottom of the plastic heating barrel (1) is rotatably connected to a spiral stirring rod (14); one end of the spiral stirring rod (14) is fixedly connected to a driven bevel gear (15); the driving bevel gear (13) and the driven bevel gear (15) are meshingly connected.

2. The energy-saving spiral stirring plastic wire drawing machine according to claim 1 is characterized in that: The rear end of the top of the plastic heating barrel (1) is fixedly connected to an air outlet pipe (16), the other end of the air outlet pipe (16) is fixedly connected to a filter box (17), and the bottom of the filter box (17) is fixedly connected to an exhaust pipe (18).

3. The energy-saving spiral stirring plastic wire drawing machine according to claim 2 is characterized in that: A plurality of mounting frames (19) are fixedly connected to the interior of the filter box (17), and a large-pore filter plate (20) is arranged inside the top mounting frame (19).

4. The energy-saving spiral stirring plastic wire drawing machine according to claim 3 is characterized in that: A small-pore filter plate (21) is arranged inside the middle installation frame (19), and an activated carbon plate (22) is arranged inside the bottom installation frame (19).

5. The energy-saving spiral stirring plastic wire drawing machine according to claim 2 is characterized in that: A sealing strip (23) is provided at the right end of the outside of the filter box (17), and an opening and closing cover (24) is provided at the right end of the outside of the filter box (17).

6. The energy-saving spiral stirring plastic wire drawing machine according to claim 5 is characterized in that: A second sealing strip (25) is provided inside the opening and closing cover (24), the first sealing strip (23) is engaged with the second sealing strip (25), and a bolt (26) is threadedly connected to the top end of the opening and closing cover (24).

7. The energy-saving spiral stirring plastic wire drawing machine according to claim 1 is characterized in that: A feed pipe (27) is fixedly connected to the middle of the top end of the plastic heating barrel (1), and a discharge pipe (28) is fixedly connected to the bottom end of the rear end of the plastic heating barrel (1).

Citation Information

Patent Citations

  • Plastic wire drawing machine

    CN209227118U