Hot mixing machine for manufacturing color master batch

By designing a heat mixer with a screw rod and a heating pipe, the problems of slow heat generation speed and uneven heat receiving of existing heat mixers are solved, and the rapid and uniform heat mixing of raw materials is achieved, and the production efficiency is improved.

CN222662297UActive Publication Date: 2025-03-25SHANDONG GUANGZHIYUAN ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421435295.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-22
Publication Date
2025-03-25
Estimated Expiration
2034-06-22

AI Technical Summary

Technical Problem

The existing heat mixers produce heat slowly when mixing raw materials, and are unevenly heated, resulting in low production efficiency.

Method used

A heat mixer for color masterbatch manufacturing is designed, using a rotating shaft to drive the spiral rod to rotate, and the air flow is heated through the heating pipe, so that the raw materials are heated evenly and fully mixed.

Benefits of technology

The rapid mixing and complete heat-bearing of raw materials are achieved, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color master batch manufacturing, in particular to a hot mixing machine for manufacturing color master batches. The technical problem is to provide the hot mixing machine for manufacturing the color master batch, which can quickly mix raw materials and completely heat the raw materials for hot mixing. According to the technical scheme, the hot mixing machine for manufacturing the color master batch comprises a fixing frame, a mixing tank, a servo motor, a rotating wheel, a screw rod, a supporting column, an air blower and an air conveying pipe; the mixing tank is mounted above the fixing frame, the two supporting columns are mounted on the upper portion in the mixing tank, the screw rod is rotationally mounted between the supporting columns, the servo motor is mounted on the right side of the mixing tank, the rotating wheels are connected to the top end of the screw rod and the upper portion of a servo motor coupling, the air blower is mounted on the right side of the fixing frame, and the air conveying pipe is mounted on the upper middle portion of the right side of the fixing frame. The screw rod is driven by the rotating shaft to rotate, and air flow is heated by the heating pipe, so that raw materials are uniformly heated and fully mixed, and the raw materials can be quickly mixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch manufacturing, in particular to a heat mixer for masterbatch manufacturing. Background Art

[0002] Masterbatch is a plastic colorant. In today's society, masterbatch coloring is the most commonly used method of plastic coloring. Masterbatch is made of three main components: pigment, carrier and additive, which are well dispersed and mixed. The carrier is usually a resin that can wet and disperse the colorant well and has good compatibility. In the manufacturing process of masterbatch, hot mixer is indispensable.

[0003] During the working process of the hot mixer, through the impact, shearing, scattering and raw material friction of the blades, the hot mixer can follow the terminal temperature ladder specified in the standard and carry out product standards such as homogenization, macromolecularization and pre-plasticization.

[0004] Although existing heat mixers can produce masterbatches in large batches and meet market supply needs, their production efficiency is relatively low due to the relatively slow speed at which heat is generated by friction. In addition, during the mixing process, due to uneven heating, the raw materials at the edge of the machine may not be heat-mixed, further reducing production efficiency.

[0005] Therefore, we need to develop a heat mixer for masterbatch manufacturing that can quickly mix raw materials and allow the raw materials to be fully heated for heat mixing. Utility Model Content

[0006] In order to overcome the shortcomings of the existing heat mixers that the speed of generating heat by friction is relatively slow and the heating is uneven, the technical problem is to provide a heat mixer for masterbatch manufacturing that can quickly mix raw materials and allow the raw materials to be completely heated for heat mixing.

[0007] The technical scheme is as follows: A hot mixer for masterbatch manufacturing includes a fixed frame, a mixing tank, a servo motor, a rotating wheel, a belt, a spiral rod, a supporting column, a shell, a blower, an air duct, a heating pipe, a hot air mesh cover, a feed hopper and a discharge port. A mixing tank is installed above the fixed frame, two supporting columns are installed above the inside of the mixing tank, a spiral rod is rotatably installed between the supporting columns, a servo motor is installed on the right side of the mixing tank, a rotating wheel is connected to the top of the spiral rod and the top of the servo motor coupling, a belt is wound between the rotating wheels, a shell is installed on the top of the mixing tank, and the shell is above the two rotating wheels. A blower is installed on the right side of the fixed frame, an air duct is installed in the middle and upper right side of the fixed frame, the bottom of the air duct is connected to the blower, a heating pipe is installed on the air duct, the air duct is connected to the mixing tank, a hot air mesh cover is installed below the air duct, a feed hopper is installed below the left side of the mixing tank, and a discharge port is installed below the front side of the mixing tank.

[0008] More preferably, it also includes a support frame, a material frame, a guide rod, a slide plate, a first protrusion, an elastic member, a second protrusion, a blocking rod and a handle. Two support frames are installed on the left side below the fixed frame, a material frame is installed between the support frames above, the bottom of the material frame is in contact with the feed hopper, guide rods are installed on the front and rear sides of the upper left side of the material frame, a slide plate is slidably installed between the guide rods, and the front and rear sides of the slide plate are respectively connected to the top of the adjacent guide rods with elastic members, twelve first protrusions are evenly installed on the bottom of the slide plate, a handle is installed in the middle of the left side of the slide plate, five second protrusions are provided below the material frame, and a blocking rod is installed on the right side of the material frame.

[0009] More preferably, it also includes an opening and closing door, a sliding rail, a rack, a gear, a connecting rod, a turntable, a block, and a torsion spring. A sliding rail is installed at the lower middle portion of the left side of the mixing tank, an opening and closing door is slidably installed below the sliding rail, a connecting rod is rotatably installed between the front and rear sides of the left side of the fixed frame, a turntable is installed at the front end of the connecting rod, three gears are installed at the front and rear of the connecting rod, a block is rotatably installed at the front left side of the fixed frame, a torsion spring is connected to the block and the fixed frame, and two racks are symmetrically installed at the front and rear of the left side of the opening and closing door, and the gears are respectively meshed with adjacent racks.

[0010] More preferably, the discharge port is cylindrical.

[0011] More preferably, the support frame is L-shaped.

[0012] More preferably, the lower part of the mixing tank is funnel-shaped.

[0013] Compared with the prior art, the utility model has the following advantages: 1. The utility model drives the spiral rod to rotate through the rotating shaft, and heats the airflow through the heating tube, so that the raw materials are heated evenly and fully mixed, thereby achieving rapid mixing of the raw materials and allowing the raw materials to be fully heated for hot mixing.

[0014] 2. The utility model fixes the raw material container by means of the slide plate and the first protrusion, and allows the raw material to enter the feed hopper downward at a uniform speed through the second protrusion, thereby facilitating the feeding of the raw material.

[0015] 3. The utility model rotates the turntable to move the opening and closing door, which further enables the opening and closing door to intermittently block the raw materials from entering the feed port, thereby achieving interval feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 The utility model is a three-dimensional cross-sectional structural schematic diagram of a mixing tank, a servo motor, a rotating wheel, a belt, a spiral rod, a supporting column, a housing, a blower, an air delivery pipe, a heating pipe, a hot air mesh cover and a feed hopper.

[0018] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the practical fixing frame, mixing tank and discharge port.

[0019] Figure 4 The utility model is a three-dimensional structural schematic diagram of the material frame, guide rods, slide plate, opening and closing door, slide rail and blocking rod.

[0020] Figure 5 It is a three-dimensional structural schematic diagram of the practical skateboard, the first protrusion and the handle.

[0021] Figure 6 The utility model is a three-dimensional cross-sectional structural schematic diagram of the material frame, the opening and closing door, the slide rail, the rack, the gear, the connecting rod, the rotating disk, the card block blocking rod and the second protrusion.

[0022] Figure 7 It is a three-dimensional structural schematic diagram of the practical turntable, gear, clamp block and torsion spring.

[0023] The marks in the accompanying drawings are: 1. fixed frame, 2. mixing tank, 3. servo motor, 4. rotating wheel, 5. belt, 6. screw rod, 7. support column, 8. casing, 9. blower, 10. air duct, 11. heating pipe, 12. hot air mesh cover, 13. feed hopper, 14. discharge port, 15. supporting frame, 16. material frame, 17. guide rod, 18. skateboard, 1801, first protrusion, 19. elastic member, 20. opening and closing door, 21. slide rail, 22. rack, 23. gear, 24. connecting rod, 25. turntable, 26. block, 27. torsion spring, 28. blocking rod, 29, second protrusion, 30. handle. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Example 1

[0026] A heat mixer for masterbatch production, such as Figure 1-Figure 3As shown, it includes a fixed frame 1, a mixing tank 2, a servo motor 3, a rotating wheel 4, a belt 5, a screw rod 6, a support column 7, a shell 8, a blower 9, an air pipe 10, a heating pipe 11, a hot air mesh cover 12, a feed hopper 13 and a discharge port 14. The mixing tank 2 is installed above the fixed frame 1, and two support columns 7 are installed above the inside of the mixing tank 2. The screw rod 6 is rotatably installed between the support columns 7. The screw rod 6 is used to move the raw materials. The servo motor 3 is installed on the right side of the mixing tank 2. The servo motor 3 is used to provide a power source. The top of the screw rod 6 and the top of the coupling of the servo motor 3 are connected to the rotating wheel 4, and the belt 5 is wound between the rotating wheels 4. The shell 8 is installed on the top of the mixing tank 2. The outer shell 8 is above the two wheels 4, and a blower 9 is installed on the right side of the fixed frame 1. The blower 9 is used to generate airflow. An air duct 10 is installed in the upper middle of the right side of the fixed frame 1. The bottom of the air duct 10 is connected with the blower 9. A heating pipe 11 is installed on the air duct 10. The heating pipe 11 is used to heat the airflow. The air duct 10 is connected with the mixing tank 2. A hot air mesh cover 12 is installed below the air duct 10. More preferably, the lower middle part of the mixing tank 2 is funnel-shaped for fully hot mixing the raw materials. A feed hopper 13 is installed at the lower left side of the mixing tank 2, and a discharge port 14 is installed at the lower front side of the mixing tank 2. The discharge port 14 is cylindrical, which is convenient for moving the processed masterbatch products to the outside world.

[0027] When people need to process and produce masterbatch, the existing heat mixer generates heat relatively slowly by friction, and the heating is uneven. Therefore, people can use this equipment to process and produce masterbatch by heat mixing. First, the raw materials are put into the feed hopper 13, and the raw materials move downward along the feed hopper 13 to the bottom of the screw rod 6. Then, the blower 9 is started, the blower 9 generates airflow, the heating pipe 11 heats the airflow, and the airflow enters and moves along the air delivery pipe 10 into the hot air net cover 12. Then, the servo motor 3 is started, and the output shaft of the servo motor 3 drives the right wheel 4 to rotate, and the right wheel 4 is driven by the belt 5. The middle wheel 4 rotates, and the middle wheel 4 drives the screw rod 6 to rotate, and the screw rod 6 drives the raw material to rotate and move upward. When the raw material moves to the top of the screw rod 6, it falls downward into the hot air mesh cover 12 and is dispersed into particles by the hot air mesh cover 12. At the same time, the raw material contacts the hot air and is hot-mixed and processed into masterbatch. Finally, the masterbatch moves along the inner wall of the mixing tank 2 to the discharge port 14, and then moves to the outside along the discharge port 14. When the raw material does not need to be hot-mixed, turn off the servo motor 3 and turn off the blower 9. In addition, the fixed frame 1 is used to fix the equipment, and the support column 7 is used to fix the screw rod 6.

[0028] Example 2

[0029] On the basis of Example 1, Figure 4-Figure 6As shown, it also includes a support frame 15, a material frame 16, a guide rod 17, a slide plate 18, a first protrusion 1801, an elastic member 19, a second protrusion 29, a blocking rod 28 and a handle 30. Two support frames 15 are installed on the left side below the fixed frame 1, and a material frame 16 is installed between the support frames 15 above. The support frame 15 is L-shaped and is used to better fix the material frame 16. The material frame 16 is used to place the raw material container. The bottom of the material frame 16 is in contact with the feed hopper 13. Guide rods 17 are installed on both the front and rear sides of the upper left side of the material frame 16. A slide plate 18 is slidably installed between the guide rods 17. The front and rear sides of the slide plate 18 are respectively connected to the top of the adjacent guide rods 17 with elastic members 19. Twelve first protrusions 1801 are evenly installed on the bottom of the slide plate 18. The first protrusion 1801 is used to fix the raw material container. A handle 30 is installed in the middle of the left side of the slide plate 18. The handle 30 is used to facilitate the movement of the slide plate 18. There are five second protrusions 29 below the material frame 16, and a blocking rod 28 is installed on the right side of the material frame 16.

[0030] In order to facilitate the feeding of raw materials, first, the handle 30 is moved upward, and the handle 30 drives the slide plate 18 to move upward along the guide rod 17. At this time, the elastic member 19 is deformed, and the container with raw materials is placed on the material frame 16. Then, the handle 30 is no longer moved, and the elastic member 19 is reset downward to drive the slide plate 18 to move downward. The slide plate 18 drives the first protrusion 1801 to move downward, and the first protrusion 1801 contacts and fixes the container. Next, the container opening is opened. Since the second protrusion 29 has the function of buffering the raw materials, the raw materials will enter the feed hopper 13 at a uniform speed downward. When the container does not need to be fixed, the handle 30 is moved upward to make the first protrusion 1801 detach from the container. The support frame 15 is used to fix the material frame 16, and the blocking rod 28 is used to prevent the container from falling into the feed hopper 13.

[0031] like Figure 4 , Figure 6 and Figure 7 As shown, it also includes an opening and closing door 20, a slide rail 21, a rack 22, a gear 23, a connecting rod 24, a turntable 25, a block 26, and a torsion spring 27. A slide rail 21 is installed at the middle and lower left side of the mixing tank 2, and an opening and closing door 20 is slidably installed below the slide rail 21. The opening and closing door 20 is used to block the raw materials. A connecting rod 24 is rotatably installed between the front and rear sides of the left side of the fixed frame 1, a turntable 25 is installed at the front end of the connecting rod 24, and three gears 23 are installed at the front and rear of the connecting rod 24. A block 26 is rotatably installed at the front left side of the fixed frame 1. The block 26 is used to fix the opening and closing door 20, and the block 26 is connected to the fixed frame 1 with a torsion spring 27. Two racks 22 are symmetrically installed at the front and rear of the left side of the opening and closing door 20. The rack 22 is used to drive the opening and closing door 20 to move, and the gears 23 are respectively meshed with the adjacent racks 22.

[0032] In order to achieve intermittent feeding, in the initial state, the bottom of the opening and closing door 20 is in contact with the feed hopper 13, and the opening and closing door 20 prevents the raw materials from entering the feed hopper 13. When the opening and closing door 20 needs to be opened, first, the turntable 25 is rotated, and the turntable 25 drives the connecting rod 24 to rotate, and the connecting rod 24 drives the gear 23 to rotate. At this time, the torsion spring 27 is deformed, and the two middle gears 23 are respectively engaged with the rack 22, and the two middle gears 23 respectively drive the adjacent racks 22 to move, and the rack 22 drives the opening and closing door 20 to move along the slide rail 21, and the bottom of the opening and closing door 20 is separated from the feed hopper 13, and the raw materials enter the feed hopper 13. Subsequently, the turntable 25 is no longer rotated. At this time, due to the action of gravity, the opening and closing door 20 moves downward, and the racks 22 respectively drive the adjacent gears 23 to rotate in the opposite direction, and the two rear gears 23 are respectively engaged with the racks 22. The gear 23 drives the connecting rod 24 to rotate in the opposite direction. At this time, the torsion spring 27 is reset, and the torsion spring 27 drives the block 26 to rotate. The block 26 is engaged with the front gear 23, so that the front gear 23 stops rotating. The front gear 23 makes the connecting rod 24, the two middle gears 23 and the turntable 25 no longer move, and the two middle gears 23 make the rack 22 no longer move, thereby further fixing the opening and closing door 20. When the opening and closing door 20 needs to be closed, the block 26 is rotated in the opposite direction so that the block 26 is disengaged from the front gear 23, and the opening and closing door 20 moves downward along the slide rail 21. When the block 26 is engaged with the front gear 23 again, the block 26 is rotated in the opposite direction again, so that the opening and closing door 20 continues to move downward until the bottom of the opening and closing door 20 contacts the feed hopper 13.

[0033] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A hot mixer for masterbatch production, characterized in that: The invention comprises a fixed frame (1), a mixing tank (2), a servo motor (3), a rotating wheel (4), a belt (5), a spiral rod (6), a supporting column (7), a housing (8), a blower (9), an air delivery pipe (10), a heating pipe (11), a hot air net cover (12), a feed hopper (13) and a discharge port (14). The mixing tank (2) is installed above the fixed frame (1), two supporting columns (7) are installed above the inside of the mixing tank (2), a spiral rod (6) is rotatably installed between the supporting columns (7), a servo motor (3) is installed on the right side of the mixing tank (2), and a rotating shaft is connected between the top of the spiral rod (6) and the top of the coupling of the servo motor (3). The mixing tank (2) is provided with a housing (8) mounted on the top of the mixing tank (2), the housing (8) being above the two rotating wheels (4), a blower (9) being mounted on the right side of the fixing frame (1), an air delivery pipe (10) being mounted on the upper middle portion of the right side of the fixing frame (1), the bottom of the air delivery pipe (10) being connected to the blower (9), a heating pipe (11) being mounted on the air delivery pipe (10), the air delivery pipe (10) being connected to the mixing tank (2), a hot air net cover (12) being mounted below the air delivery pipe (10), a feed hopper (13) being mounted below the left side of the mixing tank (2), and a discharge port (14) being mounted below the front side of the mixing tank (2).

2. A hot mixer for producing masterbatch according to claim 1, characterized in that: The fixed frame (1) further comprises a support frame (15), a material frame (16), a guide rod (17), a slide plate (18), a first protrusion (1801), an elastic member (19), a second protrusion (29), a blocking rod (28) and a handle (30). Two support frames (15) are installed on the left side below the fixed frame (1), and a material frame (16) is installed between the support frames (15) above. The bottom of the material frame (16) contacts the feed hopper (13), and both the front and rear sides of the upper left side of the material frame (16) are A guide rod (17) is installed, a slide plate (18) is slidably installed between the guide rods (17), and elastic members (19) are respectively connected to the top of the adjacent guide rods (17) on the front and rear sides of the slide plate (18), twelve first protrusions (1801) are evenly installed on the bottom of the slide plate (18), a handle (30) is installed in the middle of the left side of the slide plate (18), five second protrusions (29) are arranged below the material frame (16), and a blocking rod (28) is installed on the right side of the material frame (16).

3. A hot mixer for producing masterbatch according to claim 2, characterized in that: The invention also comprises an opening and closing door (20), a slide rail (21), a rack (22), a gear (23), a connecting rod (24), a rotating disk (25), a block (26), and a torsion spring (27). The slide rail (21) is installed at the middle and lower part of the left side of the mixing tank (2). The opening and closing door (20) is slidably installed below the slide rail (21). A connecting rod (24) is rotatably installed between the front and rear sides of the left side of the fixed frame (1). A rotating disk (25) is installed at the front end of the connecting rod (24). Three gears (23) are installed at the front and rear of the connecting rod (24). A block (26) is rotatably installed at the front of the left side of the fixed frame (1). The block (26) and the fixed frame (1) are connected to a torsion spring (27). Two racks (22) are symmetrically installed at the front and rear of the left side of the opening and closing door (20). The gears (23) are respectively meshed with adjacent racks (22).

4. A hot mixer for producing masterbatch according to claim 2, characterized in that: The discharge port (14) is cylindrical.

5. A hot mixer for producing masterbatch according to claim 2, characterized in that: The support frame (15) is L-shaped.

6. A hot mixer for producing masterbatch according to claim 2, characterized in that: The lower middle portion of the mixing tank (2) is funnel-shaped.