Sponge production equipment with excess material scraping assembly

By designing a structure with residual material scraping components in the sponge production equipment, and using a motor-driven scraping mechanism to automatically remove residual material from the inner wall of the mixing equipment, the problems of manual scraping that are high labor intensity, difficult to thorough cleaning, high safety risks and high time cost are solved, and efficient and safe equipment cleaning is achieved.

CN222662418UActive Publication Date: 2025-03-25HANGZHOU XIAOSHAN HAIXIN SPONGE CO LTD
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Patent Information

Application Number
CN202420414340.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-25
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

In existing sponge production equipment, it is difficult to completely remove residual materials on the inner wall of the mixing equipment, resulting in a decrease in the quality of stirring, and manual scraping has problems such as high labor intensity, difficulty in thorough cleaning, high safety risks and high time costs.

Method used

A sponge production equipment with residual material scraping assembly is designed, including a mixing barrel, a rotating mechanism, a scraping mechanism center body and a limiting mechanism. The spur gear and arcuate rack are driven to rotate through the motor, and the scraper and cleaning brush are used to scrape and brush the residual material.

Benefits of technology

Automatic scraping of residual materials is achieved, labor intensity is reduced, the inner wall of the equipment is thoroughly cleaned, production efficiency and safety is improved, and time and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides sponge production equipment with an excess material scraping component, which comprises a stirring barrel, a rotating mechanism, a scraping mechanism center body and a limiting mechanism, and a workbench is arranged at the lower end of the right side surface of the stirring barrel. Compared with the prior art, the device has the following beneficial effects that by arranging the first motor, the second motor, the rotating mechanism, the straight gear, the scraping mechanism center body, the first scraping mechanism and the second scraping mechanism, the first motor drives the straight gear to rotate on an arc-shaped rack of the rotating mechanism, so that the rotating mechanism rotates; a supporting rod is driven to enable a scraping mechanism center body to rotate to the inner side of a stirring barrel, a motor shaft at the lower end of a second motor drives the scraping mechanism center body to rotate, scrapers of first scraping mechanisms on the left side and the right side of the scraping mechanism center body scrape hard excess materials, cleaning brushes of second scraping mechanisms on the front side and the rear side of the scraping mechanism center body brush the excess materials for the second time, and the effect of scraping the excess materials can be achieved; by adding the sliding groove and the limiting mechanism, the disassembly and assembly effect can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the field of sponge production equipment, in particular to a sponge production equipment with a residual material scraping component. Background Art

[0002] A variety of equipment is needed in sponge production equipment, among which the stirring equipment is used to stir and mix the raw materials. After a long time of use, some residual materials will remain on the inner wall of the stirring equipment and adhere to the inner wall for a long time, thus affecting the quality of subsequent raw material stirring. The common method for scraping the inner wall of the stirring equipment is manual scraping, which has the following problems.

[0003] High labor intensity: Manual scraping requires people to operate manually, standing for a long time and repetitive labor, which can easily cause fatigue and physical discomfort to workers.

[0004] Difficult to achieve thorough cleaning: Manual scraping may not be able to completely remove the residue on the inner wall of the equipment, resulting in incomplete cleaning.

[0005] High safety risk: Manual scraping may pose a risk of accidental injury, especially when the scraping tool contacts the inner wall of the equipment. If you accidentally scratch your hands or other body parts, it may cause injury.

[0006] High time cost: Manual scraping requires a lot of time and human resources, which reduces production efficiency and increases production costs.

[0007] In summary, there are many problems with the manual scraping method, so our company now proposes a new structure to solve the above technical problems. Utility Model Content

[0008] In view of the deficiencies in the prior art, the utility model aims to provide a sponge production device with a residual material scraping component to solve the problems raised in the above background technology.

[0009] The utility model is realized through the following technical scheme: a sponge production equipment with a residual material scraping component, comprising: a mixing barrel, a rotating mechanism, a scraping mechanism central body and a limiting mechanism, a workbench is provided at the lower end of the right side surface of the mixing barrel, a rotating mechanism is provided on the upper surface of the workbench, an arc-shaped rack is provided at the right end of the upper surface of the rotating mechanism, a cylinder is provided above the rotating mechanism, a support rod is provided above the cylinder, a scraping mechanism central body is provided at the lower left of the support rod, a rotating shaft is provided at the upper end of the scraping mechanism central body, a connecting shaft is provided at the lower side of the rotating shaft, sliding grooves are provided on the four side surfaces of the connecting shaft, a scraping mechanism 1 is provided on the left and right side surfaces of the connecting shaft, a scraping mechanism 2 is provided on the front and rear side surfaces of the connecting shaft, and a limiting mechanism is provided on the upper surface of the connecting shaft.

[0010] As a preferred embodiment, the scraping mechanism 1 and the scraping mechanism 2 are both provided with a slide rail 1 near one end of the connecting shaft, and the slide rail 1 is movably engaged with the slide groove. By sliding the slide rail 1 of the scraping mechanism 1 and the scraping mechanism 2 up and down along the slide groove, the scraping mechanism 1 and the scraping mechanism 2 can be easily disassembled and assembled.

[0011] As a preferred embodiment, the scraping mechanism 1 is provided with a scraper on the side of one end away from the connecting shaft, and the scraping mechanism 2 is provided with a cleaning brush on the side of one end away from the connecting shaft. The hard residue is scraped off by two sets of scrapers, and the attached residue is brushed off by two sets of cleaning brushes, thereby achieving the effect of scraping off the residue.

[0012] As a preferred embodiment, a connecting ring is provided at the upper end of the limiting mechanism, and four groups of slide rails 2 are provided at the lower end of the limiting mechanism, and the four groups of slide rails 2 are equally distributed in a circle, and the slide rails 2 are movably engaged with the slide grooves. A threaded hole 1 is penetrated through the upper surface of the slide rail 2, and a threaded hole 2 is opened on the upper surface of the slide rail 1. The threaded hole 1 is concentric with the threaded hole 2 and the inner side is connected by bolts. By passing the limiting mechanism connecting ring through the rotating shaft, the slide rail 2 at the lower end of the connecting ring is embedded in the slide groove, and the bolts are screwed into the threaded holes and the threaded holes 2 to fix the limiting mechanism, so that the scraping mechanism 1 and the scraping mechanism 2 can be disassembled and assembled.

[0013] As a preferred embodiment, a second motor is provided on the upper left surface of the support rod, a motor shaft is provided at the lower end of the second motor, and the motor shaft is connected to the rotating shaft through a coupling.

[0014] As a preferred embodiment, a mounting platform is provided on the left side of the arc-shaped rack, and a rotating shaft is provided on the lower surface of the mounting platform.

[0015] As a preferred embodiment, a bearing mounting hole is opened on the upper surface of the workbench, a bearing is installed inside the bearing mounting hole, the rotating shaft passes through the bearing, a spur gear is provided above the arc-shaped rack, the spur gear and the arc-shaped rack are meshed with each other, and an electric motor is provided to the right rear of the spur gear.

[0016] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by arranging motor 1, motor 2, rotating mechanism, spur gear, scraper mechanism central body, scraper mechanism 1 and scraper mechanism 2, motor 1 drives the spur gear to rotate on the arc-shaped rack of the rotating mechanism, so that the rotating mechanism rotates, drives the support rod to rotate the scraper mechanism central body to the inside of the mixing barrel, the motor shaft at the lower end of motor 2 drives the scraper mechanism central body to rotate, the scrapers of scraper mechanism 1 on the left and right sides of the scraper mechanism central body scrape off the hard residual materials, and the cleaning brushes of scraper mechanism 2 on the front and rear sides brush off the residual materials for a second time, so as to achieve the effect of scraping off the residual materials, and by adding slide grooves and limiting mechanisms, the effect of disassembly and assembly can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a schematic diagram of the overall structure on the left side of a sponge production device with a residual material scraping component according to the utility model.

[0019] Figure 2 It is a schematic diagram of the overall structure of the right side of a sponge production device with a residual material scraping component according to the utility model.

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0021] Figure 4 The utility model is a schematic diagram of the overall structure of a central body of a scraping mechanism in a sponge production device with a residual material scraping component.

[0022] Figure 5 The utility model is a schematic diagram of the overall structure of a limiting mechanism in a sponge production device with a residual material scraping component.

[0023] Figure 6 It is a schematic diagram of the overall structure of the upper side of the rotating mechanism in a sponge production device with a residual material scraping component of the utility model.

[0024] Figure 7 It is a schematic diagram of the overall structure of the lower side of a rotating mechanism in a sponge production device with a residual material scraping component according to the utility model.

[0025] In the figure, 100-mixing barrel, 110-working table, 120-motor 1, 130-rotating mechanism, 140-mounting table, 150-rotating shaft, 160-arc rack, 170-cylinder, 180-support rod, 190-motor 2;

[0026] 200 - scraping mechanism center body, 210 - rotating shaft, 220 - connecting shaft, 230 - sliding groove, 240 - scraping mechanism II, 250 - scraping mechanism I, 260 - limiting mechanism, 270 - connecting ring, 280 - sliding rail II, 290 - spur gear. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 7 The utility model provides a technical solution: a sponge production device with a residual material scraping assembly, comprising: a mixing barrel 100, a rotating mechanism 130, a scraping mechanism center body 200 and a limiting mechanism 260, and a workbench 110 is provided at the lower end of the right side of the mixing barrel 100;

[0029] A rotating mechanism 130 is provided on the upper surface of the workbench 110, an arc-shaped rack 160 is provided on the right end of the upper surface of the rotating mechanism 130, a cylinder 170 is provided above the rotating mechanism 130, a support rod 180 is provided above the cylinder 170, and a scraping mechanism central body 200 is provided at the lower left of the support rod 180;

[0030] A rotating shaft 210 is provided at the upper end of the scraping mechanism center body 200, a connecting shaft 220 is provided at the lower side of the rotating shaft 210, sliding grooves 230 are provided on the four sides of the connecting shaft 220, a scraping mechanism 1 250 is provided on the left and right sides of the connecting shaft 220, a scraping mechanism 2 240 is provided on the front and rear sides of the connecting shaft 220, and a limiting mechanism 260 is provided on the upper surface of the connecting shaft 220.

[0031] Scraping mechanism 1 250 and scraping mechanism 2 240 are both provided with a slide rail 1 near one end of the connecting shaft 220, and the slide rail 1 is movably engaged with the slide groove 230. By sliding the slide rail 1 of scraping mechanism 1 250 and scraping mechanism 2 240 up and down along the slide groove 230, the scraping mechanism 1 250 and scraping mechanism 2 240 can be easily disassembled and assembled.

[0032] Scraping mechanism 1 250 is provided with a scraper on the side of one end away from the connecting shaft 220, and scraping mechanism 2 240 is provided with a cleaning brush on the side of one end away from the connecting shaft 220. The two sets of scrapers are used to scrape off the hard residue, and the two sets of cleaning brushes are used to brush off the attached residue, thereby achieving the effect of scraping off the residue.

[0033] A connecting ring 270 is disposed at the upper end of the limiting mechanism 260, and four sets of second slide rails 280 are disposed at the lower end of the limiting mechanism 260. The four sets of second slide rails 280 are equally distributed in a circle, and the second slide rails 280 and the slide grooves 230 are movably engaged with each other;

[0034] A threaded hole 1 is penetrated through the upper surface of the slide rail 280, and a threaded hole 2 is opened on the upper surface of the slide rail 1. The threaded hole 1 is concentric with the threaded hole 2 and the inner sides are connected by bolts. By passing the connecting ring 270 of the limiting mechanism 260 through the rotating shaft 210, the slide rail 280 at the lower end of the connecting ring 270 is embedded in the slide groove 230, and the bolts are screwed into the threaded hole and the threaded hole 2 to fix the limiting mechanism 260, so that the scraping mechanism 1 250 and the scraping mechanism 2 240 can be disassembled and assembled.

[0035] A second motor 190 is provided on the upper left surface of the support rod 180, and a motor shaft is provided at the lower end of the second motor 190. The motor shaft is connected to the rotating shaft 210 through a coupling. By connecting the motor shaft at the lower end of the second motor 190 to the rotating shaft 210, the scraping mechanism center body 200 can be driven to rotate.

[0036] A mounting platform 140 is disposed on the left side of the arc-shaped rack 160 , and a rotating shaft 150 is disposed on the lower surface of the mounting platform 140 .

[0037] A bearing mounting hole is provided on the upper surface of the workbench 110, a bearing is installed inside the bearing mounting hole, and the rotating shaft 150 passes through the bearing;

[0038] A spur gear 290 is provided above the arc-shaped rack 160, and the spur gear 290 is meshed with the arc-shaped rack 160. A motor 120 is provided to the right rear of the spur gear 290, and the motor 1 drives the spur gear 290 to rotate on the arc-shaped rack 160, so that the rotating shaft 150 at the lower end of the rotating mechanism 130 rotates along the inner side of the bearing, thereby moving the scraping mechanism 1 250 and the scraping mechanism 2 240 to the inner side of the mixing barrel 100.

[0039] See also Figure 1-Figure 2 and Figure 6-Figure 7 As the first embodiment of the utility model: In order to solve the problem that the residual material inside the stirring device in the common sponge production equipment is manually scraped off, there are problems such as high labor intensity, difficulty in achieving thorough cleaning, high safety risks and high time cost. First, the user starts the motor 120 to drive the spur gear 290 to rotate on the arc rack 160 of the rotating mechanism 130, so that the rotating mechanism 130 rotates, and then drives the cylinder 170 and the support rod 180 to rotate, so that the scraping mechanism center body 200 rotates to the inside of the stirring barrel 100, and drives the support rod 180 to move up and down through the cylinder 170 to complete the operation of moving the scraping mechanism center body 200 to the inside of the stirring barrel 100. Secondly, the user starts the motor 2 190 to drive the scraping mechanism center body 200 to rotate through the motor shaft at its lower end, and the scraper of the scraping mechanism 1 250 on the left and right sides of the scraping mechanism center body 200 scrapes the hard residual material, and the cleaning brush of the scraping mechanism 2 240 on the front and rear sides brushes the residual material for the second time, so as to achieve the effect of scraping the residual material.

[0040] See also Figure 1-Figure 5 , as the second embodiment of the utility model: based on the above embodiment, the scraping mechanism 1 250 and the scraping mechanism 2 240 need to solve the problem that they cannot be disassembled and assembled. First, the four sides of the connecting shaft 220 at the lower end of the rotating shaft 210 are provided with sliding grooves 230. The user slides the slide rail 1 of the scraping mechanism 1 250 and the scraping mechanism 2 240 downward along the sliding groove to the lower end. Secondly, the user passes the connecting ring 270 at the upper end of the limiting mechanism 260 through the rotating shaft 210, embeds the slide rail 2 280 at the lower end of the connecting ring 270 into the sliding groove 230 and slides downward, screws the bolts into the threaded holes and the threaded holes 2 to fix the limiting mechanism 260, so as to achieve the effect of disassembling and assembling the scraping mechanism 1 250 and the scraping mechanism 2 240.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sponge production device with a residual material scraping component, comprising: A mixing barrel (100), a rotating mechanism (130), a scraping mechanism central body (200) and a limiting mechanism (260), characterized in that a workbench (110) is provided at the lower end of the right side of the mixing barrel (100); A rotating mechanism (130) is provided on the upper surface of the workbench (110), an arc-shaped rack (160) is provided at the right end of the upper surface of the rotating mechanism (130), a cylinder (170) is provided above the rotating mechanism (130), a support rod (180) is provided above the cylinder (170), and a scraping mechanism central body (200) is provided at the lower left of the support rod (180); A rotating shaft (210) is provided at the upper end of the central body (200) of the scraping mechanism, a connecting shaft (220) is provided at the lower side of the rotating shaft (210), sliding grooves (230) are provided on the four side surfaces of the connecting shaft (220), a scraping mechanism 1 (250) is provided on the left and right side surfaces of the connecting shaft (220), a scraping mechanism 2 (240) is provided on the front and rear side surfaces of the connecting shaft (220), and a limiting mechanism (260) is provided on the upper surface of the connecting shaft (220).

2. A sponge production device with a residual material scraping component as claimed in claim 1, characterized in that: The scraping mechanism 1 (250) and the scraping mechanism 2 (240) are both provided with a slide rail 1 near one end of the connecting shaft (220), and the slide rail 1 is movably engaged with the slide groove (230).

3. A sponge production device with a residual material scraping assembly as claimed in claim 2, characterized in that: The scraping mechanism 1 (250) is provided with a scraper on the side of one end away from the connecting shaft (220), and the scraping mechanism 2 (240) is provided with a cleaning brush on the side of one end away from the connecting shaft (220).

4. A sponge production device with a residual material scraping assembly as claimed in claim 3, characterized in that: The upper end of the limiting mechanism (260) is provided with a connecting ring (270), and the lower end of the limiting mechanism (260) is provided with four groups of slide rails (280), the four groups of slide rails (280) are equally distributed in a circle, and the slide rails (280) and the slide grooves (230) are movably engaged with each other; A threaded hole 1 is penetrated through the upper surface of the second slide rail (280), and a threaded hole 2 is opened on the upper surface of the first slide rail. The threaded hole 1 is concentric with the threaded hole 2 and the inner sides are connected by bolts.

5. A sponge production device with a residual material scraping assembly as claimed in claim 4, characterized in that: A second motor (190) is provided on the upper left surface of the support rod (180), a motor shaft is provided at the lower end of the second motor (190), and the motor shaft is connected to the rotating shaft (210) via a coupling.

6. The sponge production equipment with a residual material scraping assembly according to claim 1, characterized in that: A mounting platform (140) is provided on the left side of the arc-shaped rack (160), and a rotating shaft (150) is provided on the lower surface of the mounting platform (140).

7. A sponge production device with a residual material scraping assembly as claimed in claim 6, characterized in that: A bearing mounting hole is provided on the upper surface of the workbench (110), a bearing is mounted inside the bearing mounting hole, and the rotating shaft (150) passes through the bearing; A spur gear (290) is provided above the arc-shaped rack (160), the spur gear (290) and the arc-shaped rack (160) are meshed with each other, and a motor 1 (120) is provided at the right rear of the spur gear (290).