Sponge forming box

By designing a sponge molding box with a mobile base, adjustment assembly and crimp assembly, the problems of fixed size and sponge residue in the prior art are solved, and the versatility and flexibility of the sponge molding box are realized, reducing production costs.

CN222662425UActive Publication Date: 2025-03-25HANGZHOU XIAOSHAN HAIXIN SPONGE CO LTD
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Patent Information

Application Number
CN202420376813.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-03-25
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing sponge molding box has fixed size, which is not convenient to adjust the sponge products according to different size requirements. The sponge is likely to remain on the inner wall of the molding box after molding, affecting subsequent production.

Method used

A sponge forming box is designed, including a molding box body, a purification box, a moving base, a adjustment component and a crimping component. Through the configuration of the moving base and the adjustment component, the molded sponge does not directly contact the inner wall of the shell, and the size of the sponge is changed by the adjustment component.

Benefits of technology

The versatility and flexibility of the sponge molding box is realized, avoiding sponge residues on the inner wall of the molding box, reducing production costs, and making the production of sponges of different sizes quick and convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sponge forming box which comprises a forming box body, a purifying box, a movable base, an adjusting assembly and a crimping assembly, the purifying box is installed on the rear side of the upper end of the forming box body, and the movable base is movably inserted in the forming box body. Compared with the prior art, the sponge forming device has the advantages that the movable base, the adjusting plate, the side plate, the bottom plate and the surrounding plate are arranged to replace the left side inner wall, the front side inner wall, the rear side inner wall and the right side inner wall of the shell respectively, formed sponge does not make direct contact with the inner walls of the shell, and therefore the situation that the sponge is attached to the inner walls of the shell is avoided; according to the sponge forming device, the inner wall of the shell does not need to be cleaned, the subsequent sponge production quality cannot be affected, the size of the sponge can be changed according to needs through the arrangement of the adjusting assembly, multiple forming box bodies of different sizes do not need to be arranged, the production cost is greatly reduced, and sponge of different sizes can be produced rapidly and conveniently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sponge production, and particularly relates to a sponge forming box. Background Art

[0002] Sponge is a porous material with good water absorption and certain elasticity. It is suitable for various industries such as automobile industry and furniture manufacturing and has a wide market. In the production process of sponge, it is often necessary to put the sponge raw materials into a molding box for foaming and shaping to obtain the required shaped whole sponge.

[0003] The existing sponge molding boxes are usually of fixed size, which makes it inconvenient to adjust or change the sponge products according to different size requirements. In addition, after the inwardly molded sponge is taken out, some sponge will generally remain on the inner wall of the molding box. If it is not cleaned, it will easily affect the subsequent production. Therefore, we hope to design a sponge molding box with a new structure to solve this problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a sponge molding box to solve the problems raised in the above background technology.

[0005] The utility model is realized by the following technical scheme: a sponge molding box, comprising: a molding box body, a purification box, a movable base, an adjustment component and a crimping component, the purification box is installed on the rear side of the upper end of the molding box body, the movable base is movably inserted inside the molding box body, the adjustment component is fixed on the left side of the molding box body, and the crimping component is installed on the upper end of the molding box body;

[0006] The molding box body includes a shell and a sealing door, the right end of the shell is hinged with a sealing door, the movable base includes a movable wheel, a bottom plate and a side plate, the four corners of the lower surface of the bottom plate are respectively rotatably mounted with a movable wheel, and the front and rear sides of the upper surface of the bottom plate are respectively inserted with a side plate;

[0007] The adjustment component includes an electric cylinder 1 and an adjustment plate. An electric cylinder 1 is installed on the front and rear sides of the left end of the shell respectively. The right ends of the two electric cylinders 1 located inside the shell are fixedly connected to the front and rear sides of the left surface of the adjustment plate.

[0008] As a preferred embodiment, a rubber bottom ring is provided at the lower end of the shell, the lower end and the right end of the shell are both open, and a slide groove is respectively provided on the lower side of the front inner wall of the shell from right to left and on the lower side of the rear inner wall from right to left;

[0009] The right end of the slide groove passes through the right end of the shell to the right, and the left end of the slide groove does not pass through the left end of the shell to the left.

[0010] As a preferred embodiment, a feed pipe is installed in the middle of the front upper end of the shell, a handle is welded on the front side of the right surface of the sealing door, and a closing plate is clamped on the left inner wall of the sealing door. The setting of the closing plate is convenient for cooperating with the side plate, pressure plate, adjustment plate and bottom plate to form a sponge molding structure, so as to avoid the formed sponge from directly contacting the inner wall of the sealing door.

[0011] As a preferred embodiment, the front and rear sides of the upper surface of the base plate are respectively recessed downward to form a slot, the right ends of the two slots both penetrate the right end of the base plate to the right, and the left ends of the two slots both do not penetrate the left end of the base plate to the left.

[0012] As a preferred embodiment, the cross-section of the card slot is T-shaped, and a card strip is provided at the lower end of the side panel. The cross-section of the card strip is T-shaped, the size of the card strip matches the size of the card slot, and the card strip is movably mounted inside the card slot. The setting of the side panel can prevent the formed sponge from directly contacting the inner wall of the shell, thereby preventing the sponge from sticking to the inner wall of the shell. There is no need to clean the inner wall of the shell, and it will not affect the subsequent sponge production quality.

[0013] As a preferred embodiment, the height of the side panel is flush with that of the adjustment panel and the closing panel, the lower end of the adjustment panel is slidably connected to the left side of the upper surface of the bottom panel, and the lower end of the closing panel is movably abutted to the right end of the upper surface of the bottom panel.

[0014] As a preferred embodiment, the crimping assembly includes a pressing plate and two electric cylinders, the upper side of the pressing plate is fixedly connected to the lower ends of the two electric cylinders, the two electric cylinders are respectively fixed on the left and right sides of the upper end of the shell, and a through hole is formed by penetrating the middle front side of the pressing plate from top to bottom, and the feed pipe passes through the pressing plate through the through hole.

[0015] After adopting the above technical solution, the beneficial effects of the utility model are as follows: by setting a movable base, the adjustment plate, the side plate, the bottom plate and the enclosing plate respectively replace the left inner wall, the front inner wall, the rear inner wall and the right inner wall of the shell, so that the formed sponge does not directly contact the inner wall of the shell, thereby avoiding the sponge from adhering to the inner wall of the shell, and there is no need to clean the inner wall of the shell, which will not affect the subsequent sponge production quality;

[0016] The setting of the adjustment component changes the size of the sponge after molding by changing the position of the adjustment plate between the bottom plate and the side plate. This setting allows the size of the sponge to be changed as needed without having to set up multiple molding boxes of different sizes, greatly reducing production costs and making the production of sponges of different sizes quick and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 The utility model is a schematic diagram of the overall structure of a sponge molding box.

[0019] Figure 2 The utility model is a schematic diagram of the internal structure of a sponge molding box.

[0020] Figure 3 It is a schematic diagram of a movable base structure of a sponge molding box of the utility model.

[0021] In the figure, 100-molding box body, 110-shell, 111-rubber bottom ring, 112-feeding pipe, 120-sealing door, 121-enclosing plate;

[0022] 200-Purification box;

[0023] 300-mobile base, 310-mobile wheel, 320-bottom plate, 321-card slot, 322-positioning strip, 330-side plate, 331-card strip;

[0024] 400-adjustment assembly, 410-electric cylinder 1, 420-adjustment plate;

[0025] 500-crimping assembly, 510-pressing plate, 520-electric cylinder 2. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 3 The utility model provides a technical solution: a sponge molding box, comprising: a molding box body 100, a purification box 200, a movable base 300, an adjustment component 400 and a crimping component 500, the molding box body 100 is equipped with a purification box 200 at the rear side of the upper end, the molding box body 100 is movably inserted with a movable base 300, the molding box body 100 is fixed with an adjustment component 400 on the left side, and the molding box body 100 is equipped with a crimping component 500 at the upper end;

[0028] The molding box body 100 includes a shell 110 and a sealing door 120. The sealing door 120 is hinged at the right end of the shell 110. The movable base 300 includes a movable wheel 310, a bottom plate 320 and a side plate 330. The four corners of the lower surface of the bottom plate 320 are rotatably mounted with a movable wheel 310. The front and rear sides of the upper surface of the bottom plate 320 are respectively inserted with a side plate 330.

[0029] The adjustment assembly 400 includes an electric cylinder 410 and an adjustment plate 420. An electric cylinder 410 is installed on the front and rear sides of the left end of the shell 110 respectively. The right ends of the two electric cylinders 410 located inside the shell 110 are fixedly connected to the front and rear sides of the left surface of the adjustment plate 420.

[0030] See also Figures 1 to 3 A rubber bottom ring 111 is provided at the lower end of the shell 110. The lower end and the right end of the shell 110 are both open. A slide groove is respectively provided on the lower side of the inner wall of the front end of the shell 110 from right to left and on the lower side of the inner wall of the rear end from right to left.

[0031] The right end of the slide slot passes through the right end of the housing 110 to the right, and the left end of the slide slot does not pass through the left end of the housing 110 to the left.

[0032] A feeding pipe 112 is installed in the middle of the front upper end of the shell 110, a handle is welded on the front side of the right surface of the sealing door 120, and a closing plate 121 is clamped on the left inner wall of the sealing door 120. The setting of the closing plate 121 is convenient for cooperating with the side plate 330, the pressure plate 510, the adjustment plate 420 and the bottom plate 320 to form a sponge molding structure, so as to avoid the formed sponge from directly contacting the inner wall of the sealing door 120.

[0033] The front and rear sides of the upper surface of the bottom plate 320 are respectively recessed downward to form a slot 321 . The right ends of the two slots 321 penetrate the right end of the bottom plate 320 to the right, and the left ends of the two slots 321 do not penetrate the left end of the bottom plate 320 to the left.

[0034] The cross section of the card slot 321 is T-shaped, and a card strip 331 is provided at the lower end of the side panel 330. The cross section of the card strip 331 is T-shaped, and the size specification of the card strip 331 matches the size specification of the card slot 321, and the card strip 331 is movably mounted inside the card slot 321. The setting of the side panel 330 can prevent the molded sponge from directly contacting the inner wall of the shell 110, thereby preventing the sponge from adhering to the inner wall of the shell 110. There is no need to clean the inner wall of the shell 110, and it will not affect the subsequent sponge production quality.

[0035] As the first embodiment of the present invention, before the sponge is formed, the sealing door 120 of the shell 110 is first opened, and then the positioning strip 322 on the bottom plate 320 is aligned with the slide groove on the shell 110, and the bottom plate 320 is pushed to the left side of the inside of the shell 110 through the moving wheel 310 until the left end of the positioning strip 322 abuts against the left end of the slide groove, and the electric cylinder 1 410 on the adjustment component 400 is started, and the position of the adjustment plate 420 on the bottom plate 320 is adjusted according to the size requirements of the sponge forming, and then the sealing door 120 is closed, so that the enclosing plate 121 on the inner wall of the sealing door 120 abuts against the side plate 330 and the bottom plate 320, and then the adjustment plate 400 is fed through the feeding pipe 112. 20. Sponge foaming material is injected into the rectangular box structure formed by the side plate 330, the bottom plate 320 and the enclosing plate 121. Finally, the electric cylinder 2 520 is started to lower the pressing plate 510 to abut against the upper end of the rectangular box formed by the adjusting plate 420, the side plate 330, the bottom plate 320 and the enclosing plate 121. The adjusting plate 420, the side plate 330, the bottom plate 320 and the enclosing plate 121 respectively replace the left inner wall, the front and rear inner walls and the right inner wall of the shell 110, so that the formed sponge does not directly contact the inner wall of the shell 110, thereby avoiding the sponge from adhering to the inner wall of the shell 110. There is no need to clean the inner wall of the shell 110, which will not affect the subsequent sponge production quality.

[0036] See also Figure 2 The height of the side plate 330 is flush with the height of the adjustment plate 420 and the enclosing plate 121, the lower end of the adjustment plate 420 is slidably connected to the left side of the upper surface of the bottom plate 320, and the lower end of the enclosing plate 121 is movably abutted against the right end of the upper surface of the bottom plate 320.

[0037] The crimping assembly 500 includes a pressing plate 510 and an electric cylinder 520. The upper side of the pressing plate 510 is fixedly connected to the lower ends of the two electric cylinders 520. The two electric cylinders 520 are respectively fixed on the left and right sides of the upper end of the shell 110. A through hole is formed by penetrating the middle front side of the pressing plate 510 from top to bottom, and the feed pipe 112 passes through the pressing plate 510 through the through hole.

[0038] As the second embodiment of the present invention, the setting of the adjustment component 400 changes the position of the adjustment plate 420 between the bottom plate 320 and the side plate 330, thereby changing the size of the sponge after molding. This setting allows the size of the sponge to be changed as required without having to set up multiple molding boxes of different sizes, greatly reducing production costs and making the production of sponges of different sizes quick and convenient.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sponge forming box, comprising: A molding box body (100), a purification box (200), a movable base (300), an adjustment component (400) and a crimping component (500), characterized in that a purification box (200) is installed on the rear side of the upper end of the molding box body (100), a movable base (300) is movably inserted inside the molding box body (100), an adjustment component (400) is fixed on the left side of the molding box body (100), and a crimping component (500) is installed on the upper end of the molding box body (100); The molding box body (100) comprises a shell (110) and a sealing door (120), the sealing door (120) being hinged at the right end of the shell (110), the movable base (300) comprising a movable wheel (310), a bottom plate (320) and a side plate (330), the four corners of the lower surface of the bottom plate (320) are respectively rotatably mounted with a movable wheel (310), and the front and rear sides of the upper surface of the bottom plate (320) are respectively plugged with a side plate (330); The adjustment assembly (400) comprises an electric cylinder (410) and an adjustment plate (420); an electric cylinder (410) is respectively installed on the front side and the rear side of the left end of the housing (110); and the right ends of the two electric cylinders (410) located inside the housing (110) are fixedly connected to the front side and the rear side of the left surface of the adjustment plate (420).

2. A sponge forming box as claimed in claim 1, characterized in that: A rubber bottom ring (111) is provided at the lower end of the shell (110); the lower end and the right end of the shell (110) are both designed to be open; a sliding groove is respectively provided on the lower side of the front inner wall of the shell (110) from right to left and on the lower side of the rear inner wall from right to left; The right end of the slide groove passes through the right end of the shell (110) to the right, and the left end of the slide groove does not pass through the left end of the shell (110) to the left.

3. A sponge forming box as claimed in claim 2, characterized in that: A feed pipe (112) is installed in the middle of the front upper end of the shell (110), a handle is welded on the front right side of the sealing door (120), and a closing plate (121) is mounted on the left inner wall of the sealing door (120).

4. A sponge forming box as claimed in claim 3, characterized in that: The front side and the rear side of the upper surface of the bottom plate (320) are respectively recessed downward to form a slot (321), the right ends of the two slots (321) both penetrate the right end of the bottom plate (320) to the right, and the left ends of the two slots (321) both penetrate the left end of the bottom plate (320) to the left.

5. A sponge forming box as claimed in claim 4, characterized in that: The cross section of the card slot (321) is in a T-shaped structure. A card strip (331) is provided at the lower end of the side plate (330). The cross section of the card strip (331) is in a T-shaped structure. The size of the card strip (331) matches the size of the card slot (321), and the card strip (331) is movably mounted inside the card slot (321).

6. A sponge forming box as claimed in claim 5, characterized in that: The height of the side plate (330) is flush with that of the adjustment plate (420) and the closing plate (121); the lower end of the adjustment plate (420) is slidably connected to the left side of the upper surface of the bottom plate (320); and the lower end of the closing plate (121) is movably abutted against the right end of the upper surface of the bottom plate (320).

7. A sponge forming box as claimed in claim 6, characterized in that: The crimping assembly (500) includes a pressing plate (510) and an electric cylinder (520). The upper side of the pressing plate (510) is fixedly connected to the lower ends of the two electric cylinders (520). The two electric cylinders (520) are respectively fixed on the left and right sides of the upper end of the shell (110). A through hole is formed through the middle front side of the pressing plate (510) from top to bottom, and the feed pipe (112) passes through the pressing plate (510) through the through hole.