In-mold copper nail stabilizing device
By designing the copper nail stabilization device in the mold, using structures such as movable strips, arc-shaped support grooves and micro hydraulic telescopic cylinders, the problem of copper nails tilting or overturning under the impact of injection molding liquid is solved, and the mold opening process is simplified, improving the pass rate and production efficiency of product processing.
Patent Information
- Application Number
- CN202421433367.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the injection molding process, copper nails are prone to tilt or overturn due to the flow impact of the injection molding liquid, which reduces the pass rate of product processing, and requires disassembly of multiple fastening screws when opening the mold, which consumes a lot of time and reduces production efficiency.
A copper nail stabilization device in-mold is designed, including a base, a die body, a die body and a stabilization mechanism. The stabilization mechanism consists of a movable bar, a curved support groove, a curved pad and a miniature hydraulic telescopic cylinder. Through the cooperation of these components, the copper nails can be stabilized and the mold opening process can be simplified through the locking mechanism.
Effectively stabilize the copper nails, reduce the probability of inclination or overturning under the impact of injection molding liquid, improve the pass rate of product processing, and save time and improve production efficiency by simplifying the mold opening process.
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Figure CN222662441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, in particular to an in-mold copper nail stabilizing device. Background Art
[0002] Injection molding is a molding method that combines injection and molding. The advantages of the injection molding method are fast production speed, high efficiency, automated operation, shape and size can be set according to requirements, and the product size is precise, and it can form parts with complex shapes. The key component in injection molding is the injection mold. The injection mold consists of a concave mold and a punch. During injection molding, the concave mold and the punch are closed to form a mold cavity and fixed, and then the injection fluid is injected into the mold cavity. After the product is formed, the concave mold and the punch need to be separated, and the mold after molding needs to be taken out.
[0003] In order to increase the strength of the product or to achieve other functions such as conductivity, it is usually necessary to embed copper nails into plastic products. Therefore, when using a mold to mold such plastic products, it is usually necessary to put the copper nails into the mold, and then add injection molding liquid into the mold. As the injection molding liquid cools and forms, the copper nails can be embedded in the product. However, in the existing technology, after the copper nails are placed in the mold, they are usually not stabilized. However, during the process of adding injection molding liquid, the flow of injection molding liquid will have a certain impact on the copper nails, and the copper nails will have a greater probability of tilting or overturning, thereby reducing the qualified rate of product processing. At the same time, people usually use multiple fastening screws to fix the two molds, so people need to spend more time to remove the screws when opening the mold, thereby reducing the production and processing efficiency of the product. Utility Model Content
[0004] The utility model provides an in-mold copper nail stabilizing device to solve the problems that the copper nail is tilted or overturned due to a certain impact of the injection liquid on the copper nail and that people need to spend a lot of time when opening the mold.
[0005] In order to solve the above technical problems, the utility model provides an in-mold copper nail stabilizing device, comprising a base, a concave mold body is fixed on the upper surface of the base, a convex mold body is arranged above the base, a stabilizing mechanism is arranged inside the base, the stabilizing mechanism comprises a movable bar and a group of arc-shaped support grooves, and the outer surface of the movable bar is hinged to a group of transmission rods;
[0006] The outer surface of each transmission rod is hinged with a connecting rod, the outer surface of each connecting rod is slidably connected with a fixing sleeve, each fixing sleeve is fixed to the inner wall of the die body, the outer surface of each connecting rod is fixed with an arc pad, each arc support groove is fixed to the inner wall of the base, and the arc pad is adapted to the arc support groove;
[0007] Both ends of the movable bar are fixed with fixing rings, the inner walls of the two fixing rings are slidably connected with support rods, and the two support rods are fixed to the upper surface of the base. Through the coordinated setting of the fixing rings and the support rods, the movable bar can be supported and guided.
[0008] Furthermore, a symmetrical locking mechanism is provided on the outer surface of the base, and the locking mechanism includes a connecting tube hinged to the outer surface of the base and a limiting block 2 fixed to the bottom surface of the male mold body, and the connecting tube can be flipped on the outer surface of the base.
[0009] The inner wall of the connecting tube is slidably connected with a limiting block 1, and a group of springs are fixed to the bottom surface of the limiting block 1. The number of springs is three, and the limiting block 1 can slide upward or downward on the inner wall of the connecting tube.
[0010] Each of the above-mentioned springs is fixed to the inner wall of the connecting tube, and the limit block one is adapted to the limit block two. By clamping the limit block one with the limit block two, the position of the die body and the punch body can be limited, and the fixation of the die body and the punch body after merging can be more convenient.
[0011] Furthermore, a group of positioning cylinders are fixed to the bottom surface of the male mold body, a group of positioning rods are fixed to the upper surface of the base, and the positioning rods are slidably connected to the inner wall of the positioning cylinders.
[0012] Specifically, a micro hydraulic telescopic cylinder is installed on the upper surface of the base, and the output end of the micro hydraulic telescopic cylinder is fixed to the bottom surface of the movable bar. The movable bar can be driven to move upward or downward by starting the micro hydraulic telescopic cylinder.
[0013] Preferably, an injection port is provided on the upper surface of the male mold body, and a group of reserved holes are provided on the inner wall of the female mold body. People can add injection liquid into the mold cavity formed after the female mold body and the male mold body are combined through the injection port, and copper nails can be placed into the female mold body through the reserved holes provided on the bottom wall of the female mold body.
[0014] Compared with the related art, the utility model has the following beneficial effects:
[0015] 1. The utility model can stabilize the copper nails after being placed in the cavity body through the arrangement of the cavity body, the stabilizing mechanism and the micro hydraulic telescopic cylinder, thereby reducing the probability of the copper nails tilting or overturning under the impact of the injection liquid, further improving the qualified rate of product processing, and at the same time effectively reducing the time spent by people in opening the mold, and improving the production and processing efficiency of the product.
[0016] 2. The utility model can effectively save the time spent on opening the die body and the punch body by setting up the connecting cylinder, the limit block 1, the spring, the limit block 2 and other structures. By pulling the limit block 1 upward until it is separated from the limit block 2, and then flipping the connecting cylinder, the limit of the die body and the punch body is released. At this time, people only need to lift the punch body upward to complete the mold opening relatively quickly, which effectively saves the time spent on mold opening.
[0017] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a front view schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the locking mechanism of the utility model;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the stabilizing mechanism of the utility model;
[0022] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure at point A in the middle.
[0023] Numbers in the figure:
[0024] 1. Base;
[0025] 2. The die body; 3. The punch body;
[0026] 4. Stabilizing mechanism; 401. movable bar; 402. transmission rod; 403. connecting rod; 404. fixing sleeve; 405. arc pad; 406. arc support groove; 407. fixing ring; 408. support rod;
[0027] 5. Locking mechanism; 501. Connecting tube; 502. Limiting block 1; 503. Spring; 504. Limiting block 2;
[0028] 6. Positioning cylinder; 7. Positioning rod; 8. Injection port; 9. Micro hydraulic telescopic cylinder. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1 to Figure 4 , a copper nail stabilizing device in a mold, comprising a base 1, a die body 2 is fixed on the upper surface of the base 1, a convex mold body 3 is arranged above the base 1, the die body 2 and the convex mold body 3 are adapted to each other, and a mold cavity can be formed by merging the die body 2 and the convex mold body 3 together, and a stabilizing mechanism 4 is arranged inside the base 1, and the copper nails placed in the die body 2 can be stabilized by setting the stabilizing mechanism 4, and the stabilizing mechanism 4 comprises a movable bar 401 and a group of arc-shaped support grooves 406, and the outer surface of the movable bar 401 is hinged to a group of transmission rods 402, and the number of the transmission rods 402 and the arc-shaped support grooves 406 is equal, and the copper nails placed in the die body 2 can be supported by the arc-shaped support grooves 406, and as the movable bar 401 moves up and down, the transmission rods 402 can be driven to rotate;
[0031] The outer surface of each transmission rod 402 is hinged with a connecting rod 403, and the outer surface of each connecting rod 403 is slidably connected with a fixing sleeve 404, and each fixing sleeve 404 is fixed to the inner wall of the die body 2, and the fixing sleeve 404 can play a role of limiting and guiding the connecting rod 403. The outer surface of each connecting rod 403 is fixed with an arc pad 405, and the arc pad 405 is closely contacted with the outer surface of the copper nail, and the copper nail can be clamped under the action of the arc pad 405 and the arc support groove 406, so as to stabilize the copper nail. Each arc support groove 406 is fixed to the inner wall of the base 1, and the arc pad 405 is adapted to the arc support groove 406;
[0032] Both ends of the movable bar 401 are fixed with fixing rings 407, the inner walls of the two fixing rings 407 are slidably connected with support rods 408, and the two support rods 408 are fixed to the upper surface of the base 1. Through the coordinated setting of the fixing rings 407 and the support rods 408, the movable bar 401 can be supported and guided.
[0033] Please refer to Figure 2 A symmetrical locking mechanism 5 is provided on the outer surface of the base 1. The locking mechanism 5 includes a connecting tube 501 hinged to the outer surface of the base 1 and a limiting block 504 fixed to the bottom surface of the punch body 3. The connecting tube 501 can be flipped on the outer surface of the base 1.
[0034] Please refer to Figure 2 The inner wall of the connecting tube 501 is slidably connected to a limiting block 502 , a group of springs 503 are fixed to the bottom surface of the limiting block 502 , and the number of the springs 503 is three. The limiting block 502 can slide upward or downward on the inner wall of the connecting tube 501 .
[0035] Please refer to Figure 2 Each of the above-mentioned springs 503 is fixed to the inner wall of the connecting tube 501, and the limit block 1 502 is adapted to the limit block 2 504. By engaging the limit block 1 502 with the limit block 2 504, the position of the die body 2 and the punch body 3 can be limited, and the fixation of the die body 2 and the punch body 3 after they are combined can be more convenient.
[0036] Please refer to Figure 2 A group of positioning cylinders 6 are fixed to the bottom surface of the male mold body 3 , and a group of positioning rods 7 are fixed to the upper surface of the base 1 . The positioning rods 7 are slidably connected to the inner wall of the positioning cylinders 6 .
[0037] Please refer to Figure 3 A micro hydraulic telescopic cylinder 9 is installed on the upper surface of the base 1, and the output end of the micro hydraulic telescopic cylinder 9 is fixed to the bottom surface of the movable bar 401. By starting the micro hydraulic telescopic cylinder 9, the movable bar 401 can be driven to move upward or downward. When demolding, the micro hydraulic telescopic cylinder 9 must be started to drive the movable bar 401 to move downward until the arc pad 405 is no longer in contact with the outer surface of the copper nail.
[0038] Please refer to Figure 2 An injection port 8 is provided on the upper surface of the male mold body 3, and a group of reserved holes are provided on the inner wall of the female mold body 2. People can inject injection liquid into the mold cavity formed after the female mold body 2 and the male mold body 3 are combined through the injection port 8, and the copper nails can be placed into the female mold body 2 through the reserved holes provided on the inner bottom wall of the female mold body 2.
[0039] The specific implementation process of the utility model is as follows: first, the copper nail is placed into the reserved hole opened on the inner bottom wall of the concave mold body 2 until the bottom end of the copper nail contacts the arc-shaped support groove 406. At this time, the micro hydraulic telescopic cylinder 9 is started to drive the movable bar 401 to move upward. With the flipping of the transmission rod 402, the arc-shaped pad 405 can be driven to contact the outer surface of the copper nail. Under the clamping action of the arc-shaped pad 405 and the arc-shaped support groove 406 on the copper nail, the copper nail is stabilized, thereby reducing the copper nail in the injection liquid. The probability of tilting or tipping under impact further improves the qualified rate of product processing, and then the die body 2 and the punch body 3 are combined together, and the positioning cylinder 6 must be ensured to be slidably connected to the outer surface of the positioning rod 7. At this time, the limiting block 1 502 is slid outward, and the connecting cylinder 501 is turned over until the limiting block 1 502 can be tightly connected with the limiting block 2 504 under the pulling force of the spring 503, so as to achieve the fixation of the die body 2 and the punch body 3 after they are combined;
[0040] When the mold needs to be opened, the limit block 1 502 is pulled upward until it is separated from the limit block 2 504, and then the connecting tube 501 is flipped over to release the limit of the die body 2 and the punch body 3. At this time, people only need to lift the punch body 3 upward to complete the mold opening relatively quickly, which effectively saves the time spent on mold opening and improves the production and processing efficiency of the product.
[0041] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An in-mold copper nail stabilizing device, comprising a base (1), characterized in that: A female mold body (2) is fixed on the upper surface of the base (1), a male mold body (3) is arranged above the base (1), a stabilizing mechanism (4) is arranged inside the base (1), and the stabilizing mechanism (4) comprises a movable bar (401) and a group of arc-shaped supporting grooves (406), and the outer surface of the movable bar (401) is hinged to a group of transmission rods (402); The outer surface of each transmission rod (402) is hinged with a connecting rod (403), the outer surface of each connecting rod (403) is slidably connected with a fixing sleeve (404), each fixing sleeve (404) is fixed to the inner wall of the die body (2), the outer surface of each connecting rod (403) is fixed with an arc pad (405), each arc support groove (406) is fixed to the inner wall of the base (1), and the arc pad (405) is adapted to the arc support groove (406); Both ends of the movable bar (401) are fixed with fixing rings (407), the inner walls of the two fixing rings (407) are slidably connected with support rods (408), and the two support rods (408) are fixed to the upper surface of the base (1).
2. The in-mold copper nail stabilizing device according to claim 1, characterized in that: The outer surface of the base (1) is provided with a symmetrical locking mechanism (5), and the locking mechanism (5) comprises a connecting tube (501) hinged to the outer surface of the base (1) and a second limiting block (504) fixed to the bottom surface of the male mold body (3).
3. The in-mold copper nail stabilizing device according to claim 2, characterized in that: The inner wall of the connecting cylinder (501) is slidably connected to a limiting block 1 (502), and a group of springs (503) are fixed to the bottom surface of the limiting block 1 (502).
4. The in-mold copper nail stabilizing device according to claim 3, characterized in that: Each of the springs (503) is fixed to the inner wall of the connecting tube (501), and the first limiting block (502) is matched with the second limiting block (504).
5. The in-mold copper nail stabilizing device according to claim 1, characterized in that: A group of positioning cylinders (6) are fixed on the bottom surface of the male mold body (3), and a group of positioning rods (7) are fixed on the upper surface of the base (1). The positioning rods (7) are slidably connected to the inner wall of the positioning cylinder (6).
6. The in-mold copper nail stabilizing device according to claim 1, characterized in that: A micro hydraulic telescopic cylinder (9) is installed on the upper surface of the base (1), and the output end of the micro hydraulic telescopic cylinder (9) is fixed to the bottom surface of the movable bar (401).
7. The in-mold copper nail stabilizing device according to claim 1, characterized in that: An injection port (8) is provided on the upper surface of the male mold body (3), and a group of reserved holes is provided on the inner wall of the female mold body (2).