Polymer turnover box injection molding device

By introducing a range finder, mold release component, shock-absorbing weighing component and pressure sensor into the injection molding device of the polymer turnover box, automatic mold release and quality detection are achieved, solving the problem of difficulty in timely testing product quality in the existing technology, and improving product pass rate and economic benefits.

CN222662545UActive Publication Date: 2025-03-25JIANGSU ZHITONG PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202420701716.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-25
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

In the injection molding process of polymer turnover box, it is difficult to timely detect the quality of the demolded product, resulting in insufficient injection molding material or residual material in the mold, affecting the product pass rate and economic benefits.

Method used

A polymer turnover box injection molding device is designed, and automatic mold release is achieved using a rangefinder and mold release member. Automatic weighing and quality inspection of the product is carried out through shock-absorbing weighing members and pressure sensors, so that unqualified products are found in a timely manner and reminded to check.

Benefits of technology

Automatic mold release and quality inspection of polymer turnover boxes are realized, material waste is avoided, product pass rate is improved, and the economic benefits of the factory are guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an injection molding device for a macromolecular turnover box, and relates to the technical field of injection molding equipment. A first mounting plate and a second mounting plate are arranged at the top end of the bottom plate, a sliding plate is arranged between the first mounting plate and the second mounting plate in a sliding mode, a movable module is arranged on one side of the sliding plate, a third mounting plate is arranged at the top end of the bottom plate, and a fixed module is arranged on one side of the third mounting plate. The fixed mold can be moved to the position above the damping weighing component through the arranged distance measuring instrument, then the demolding component can be used for achieving automatic demolding of a macromolecule turnover box product, the product falls onto the surface of the supporting plate, weighing treatment on the product can be automatically achieved, and the production efficiency is improved. The problems that the injection molding amount of raw materials is too low and too high or the raw materials remain in the mold are avoided, products can be inspected in time, the problems can be checked in time, waste of the raw materials is avoided, and economic benefits of factories are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding equipment, in particular to a polymer turnover box injection molding device. Background Art

[0002] Turnover boxes, also known as logistics boxes, are widely used in machinery, automobiles, home appliances, light industry, electronics and other industries. They are acid-resistant, alkali-resistant, oil-resistant, non-toxic and odorless. They can be used to hold food, etc. They are easy to clean, have convenient parts turnover, are neatly stacked, and are easy to manage. In the production process of electric bicycle lithium batteries, turnover boxes are needed for the transportation, distribution, storage, circulation and processing of lithium batteries.

[0003] The Chinese utility model patent with application number 202220113401.8 discloses a plastic turnover box injection extrusion device. In the above technical scheme, the second motor drives the moving module to slide along the slide rod and disengage from the fixed module to realize the unloading of the turnover box. At the same time, the second motor drives the rotating shaft to rotate through the belt assembly, so that the second screw drives the slide plate and the U-shaped plate to slide along the convex slide groove, so that the rectangular block moves into the rectangular groove to prevent the hot-melt material in the conical cylinder from being dragged.

[0004] In the above technical solution, after the product is cooled and formed, the demolding mechanism directly drives the polymer turnover box to demold, and it is difficult to detect the demolded products in time. When subsequent tests find that the amount of polymer material injected is insufficient, many unqualified turnover boxes have been produced, which in turn affects the economic benefits of the factory. At the same time, if the demolding is not thorough, there will be material remaining inside the mold. The above technical solution is also difficult to detect problems in time, which will cause waste of raw materials and reduce the qualified rate of products.

[0005] For this purpose, a polymer turnover box injection molding device is proposed. Utility Model Content

[0006] In order to solve the problems existing in the prior art, the utility model provides a polymer turnover box injection molding device.

[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0008] A polymer turnover box injection molding device comprises a base plate, a first mounting plate and a second mounting plate are arranged at the top of the base plate, a sliding plate is slidably arranged between the first mounting plate and the second mounting plate, a moving module is arranged on one side of the sliding plate, a third mounting plate is arranged at the top of the base plate, a fixed module is arranged on one side of the third mounting plate, a demolding member for ejecting the polymer turnover box is arranged on the sliding plate, a rangefinder is arranged on one side of the sliding plate, a shock-absorbing weighing member for shock-absorbing and weighing the demolded polymer turnover box is arranged on the base plate, the shock-absorbing weighing member comprises a support plate slidably arranged on the top of the base plate, a pressure sensor is arranged on the top of the support plate, and a controller and a buzzing alarm are arranged on one side of the third mounting plate.

[0009] Furthermore, the second mounting plate is provided with a making way groove for making way for the moving module.

[0010] Furthermore, a driving component for driving the sliding plate to slide is arranged between the first mounting plate and the second mounting plate, and the driving component includes a motor arranged on one side of the first mounting plate and a screw rod and a sliding rod arranged between the first mounting plate and the second mounting plate, the screw rod is connected to the main shaft end of the motor, the sliding plate is threadedly sleeved on the screw rod, and the sliding plate is slidably sleeved on the sliding rod.

[0011] Furthermore, a through hole is provided between the sliding plate and the moving module for connecting therewith.

[0012] Furthermore, the demoulding member includes an electric telescopic rod arranged on one side of the sliding plate and a push rod slidably arranged inside the through hole, and the push rod is connected to the telescopic end of the electric telescopic rod.

[0013] Furthermore, a fixing plate is provided at the top of the base plate, a limiting telescopic rod is provided at each of the four corners of the top of the fixing plate, a supporting telescopic rod is provided in the middle of the top of the fixing plate, a spring is sleeved on the supporting telescopic rod, the supporting plate is connected to the limiting telescopic rod and the telescopic end of the supporting telescopic rod, and a baffle plate is provided at the top of the supporting plate.

[0014] The beneficial effects of the utility model are as follows:

[0015] The utility model can move the fixed mold to the top of the shock-absorbing weighing component through the set rangefinder, and then use the demoulding component to realize automatic demoulding of the polymer turnover box product, so that the product falls onto the surface of the support plate, and can automatically realize the weighing processing thereof, thereby avoiding the occurrence of problems such as too low or too high injection volume of raw materials or residual raw materials in the mold, and can timely inspect the products, timely investigate and deal with the problems, thus avoiding the waste of raw materials and ensuring the economic benefits of the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a cross-sectional view of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the dynamic module of the utility model;

[0019] Figure 4 It is an enlarged view of the A part of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the second mounting plate of the utility model.

[0021] Figure numerals: 1. bottom plate; 2. first mounting plate; 3. second mounting plate; 301. make way groove; 4. sliding plate; 401. moving module; 4011. through hole; 5. demoulding member; 501. electric telescopic rod; 502. push rod; 6. distance meter; 7. third mounting plate; 701. fixed module; 8. driving member; 801. motor; 802. screw rod; 803. sliding rod; 9. shock-absorbing weighing member; 901. fixing plate; 902. limiting telescopic rod; 903. supporting plate; 904. supporting telescopic rod; 905. spring; 906. enclosure plate; 907. pressure sensor; 10. controller; 11. buzzing alarm. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0025] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] like Figure 1-5 As shown, a polymer turnover box injection molding device includes a bottom plate 1, a first mounting plate 2 and a second mounting plate 3 are arranged at the top of the bottom plate 1, a sliding plate 4 is slidably arranged between the first mounting plate 2 and the second mounting plate 3, a moving module 401 is arranged on one side of the sliding plate 4, a third mounting plate 7 is arranged at the top of the bottom plate 1, a fixed module 701 is arranged on one side of the third mounting plate 7, a demoulding member 5 for ejecting the polymer turnover box is arranged on the sliding plate 4, a distance meter 6 is arranged on one side of the sliding plate 4, and a shock-absorbing weighing device for shock-absorbing and weighing the demoulded polymer turnover box is arranged on the bottom plate 1. Component 9, the shock-absorbing weighing component 9 includes a support plate 903 slidably arranged on the top of the bottom plate 1, a pressure sensor 907 is arranged on the top of the support plate 903, and a controller 10 and a buzzing alarm 11 are arranged on one side of the third mounting plate 7; specifically, the rangefinder 6, the pressure sensor 907 and the buzzing alarm 11 are all electrically connected to the controller 10, which are all prior arts, so the principle, structure and model thereof are not described in detail here. When the polymer turnover box is injection molded, the driving component 8 is arranged to drive the moving module 401 to move in the direction of the fixed module 701. After the injection molding is cooled, the moving module 401 is away from the fixed module 701, so that the polymer turnover box is separated from the fixed module 701. The set distance meter 6 can measure its position to the first mounting plate 2. When the moving module 401 is moved to the position set by the distance meter 6, the driving component 8 will be controlled to stop working, so that the moving module 401 can move to the position above the support plate 903. The demoulding component 5 set later can push the finished polymer turnover box inside the moving module 401 outward to realize the automatic demoulding of the product. After demoulding, the product will fall above the support plate 903. Under the action of the shock-absorbing weighing component 9, it can play a buffering role on the product to prevent it from being damaged by bumps. At the same time, the pressure sensor 907 can measure the weight of the product after the spring 905 is stable. If the value measured by the pressure sensor 907 reaches the set value range, it means that the product is qualified. Otherwise, it means that the injection volume of the polymer material is too low, or part of the turnover box remains inside the mold, which means that the product is unqualified. At this time, the buzzing alarm 11 sounds, reminding the staff to check the problem of the mold device to avoid affecting the quality of the product and ensure the economic benefits of the factory.

[0027] like Figure 5 As shown, the second mounting plate 3 is provided with a making way groove 301 for making way for the movable module 401; specifically, the setting of the making way groove 301 will not block the movable module 401, and thus will not hinder the mold closing.

[0028] like Figure 2 As shown, a driving component 8 for driving the sliding plate 4 to slide is arranged between the first mounting plate 2 and the second mounting plate 3, and the driving component 8 includes a motor 801 arranged on one side of the first mounting plate 2 and a screw rod 802 and a slide rod 803 arranged between the first mounting plate 2 and the second mounting plate 3. The screw rod 802 is connected to the main shaft end of the motor 801, and the sliding plate 4 is threadedly sleeved on the screw rod 802, and the sliding plate 4 is slidably sleeved on the slide rod 803; specifically, the motor 801 can drive the screw rod 802 to rotate when it works, and then drive the sliding plate 4 to slide, so as to drive the moving module 401 to slide and close the mold.

[0029] like Figure 4 As shown, a through hole 4011 is provided between the sliding plate 4 and the moving module 401 for penetrating connection.

[0030] like Figure 4 As shown, the demolding member 5 includes an electric telescopic rod 501 arranged on one side of the sliding plate 4 and a push rod 502 slidably arranged inside the through hole 4011, and the push rod 502 is connected to the telescopic end of the electric telescopic rod 501; specifically, after the moving module 401 is moved above the support plate 903, the electric telescopic rod 501 can push the push rod 502 to move, and the movement of the push rod 502 can eject the polymer turnover box product inside the moving module 401 out of the mold.

[0031] like Figure 2 As shown, a fixed plate 901 is provided at the top of the bottom plate 1, and a limiting telescopic rod 902 is respectively provided at the four corners of the top of the fixed plate 901, and a supporting telescopic rod 904 is provided in the middle of the top of the fixed plate 901, and a spring 905 is sleeved on the supporting telescopic rod 904, and the supporting plate 903 is connected to the telescopic ends of the limiting telescopic rod 902 and the supporting telescopic rod 904, and a baffle plate 906 is provided at the top of the supporting plate 903; specifically, the supporting telescopic rod 904 and the spring 905 provided can play a shock-absorbing role for the fallen products to prevent them from being damaged and deformed, and at the same time, the limiting telescopic rod 902 provided can limit the support plate 903, so that it can ensure movement in the up and down directions, and can prevent the support plate 903 from being skewed, and at the same time, the baffle plate 906 can also prevent the cooled polymer turnover box products from falling, and the area of ​​the support plate 903 is larger than the area of ​​the polymer turnover box products, so as to prevent them from falling to the surface of the support plate 903.

[0032] In summary: when the polymer turnover box is injection molded, the driving component 8 is set to drive the moving module 401 to move in the direction of the fixed module 701. After the injection molding is cooled, the moving module 401 is away from the fixed module 701, so that the polymer turnover box is separated from the fixed module 701. The set rangefinder 6 can measure its position to the first mounting plate 2. When the moving module 401 is moved to the position set by the rangefinder 6, the driving component 8 will be controlled to stop working, so that the moving module 401 can move to the position above the support plate 903. The demoulding component 5 set thereafter can eject the finished polymer turnover box inside the moving module 401 outward, so as to achieve the product Automatic demoulding. After demoulding, the product will fall onto the support plate 903. Under the action of the shock-absorbing weighing component 9, it can buffer the product and prevent it from being damaged by bumps. At the same time, the pressure sensor 907 can measure the weight of the product after the spring 905 is stable. If the value measured by the pressure sensor 907 reaches the set value range, it means that the product is qualified. Otherwise, it means that the injection volume of the polymer material is too low, or part of the turnover box remains in the mold, which means that the product is unqualified. At this time, the buzzing alarm 11 sounds, reminding the staff to check the problem of the mold device to avoid affecting the quality of the product and ensure the economic benefits of the factory.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A polymer turnover box injection molding device, comprising a bottom plate (1), a first mounting plate (2) and a second mounting plate (3) are arranged at the top of the bottom plate (1), a sliding plate (4) is slidably arranged between the first mounting plate (2) and the second mounting plate (3), a moving module (401) is arranged on one side of the sliding plate (4), a third mounting plate (7) is arranged at the top of the bottom plate (1), and a fixed module (701) is arranged on one side of the third mounting plate (7), characterized in that: The sliding plate (4) is provided with a demoulding component (5) for ejecting the polymer turnover box, a distance meter (6) is provided on one side of the sliding plate (4), and a shock-absorbing weighing component (9) is provided on the bottom plate (1) for shock-absorbing and weighing the demoulded polymer turnover box, the shock-absorbing weighing component (9) comprises a support plate (903) slidably arranged at the top end of the bottom plate (1), a pressure sensor (907) is provided at the top end of the support plate (903), and a controller (10) and a buzzing alarm (11) are provided on one side of the third mounting plate (7).

2. A polymer turnover box injection molding device according to claim 1, characterized in that: The second mounting plate (3) is provided with a making way slot (301) for making way for the moving module (401).

3. A polymer turnover box injection molding device according to claim 1, characterized in that: A driving component (8) for driving the sliding plate (4) to slide is arranged between the first mounting plate (2) and the second mounting plate (3), and the driving component (8) comprises a motor (801) arranged on one side of the first mounting plate (2) and a screw rod (802) and a sliding rod (803) arranged between the first mounting plate (2) and the second mounting plate (3), wherein the screw rod (802) is connected to the main shaft end of the motor (801), the sliding plate (4) is threadedly sleeved on the screw rod (802), and the sliding plate (4) is slidably sleeved on the sliding rod (803).

4. A polymer turnover box injection molding device according to claim 1, characterized in that: A through hole (4011) for connecting through is provided between the sliding plate (4) and the moving module (401).

5. A polymer turnover box injection molding device according to claim 4, characterized in that: The demoulding member (5) comprises an electric telescopic rod (501) arranged on one side of the sliding plate (4) and a push rod (502) slidably arranged inside the through hole (4011), and the push rod (502) is connected to the telescopic end of the electric telescopic rod (501).

6. The polymer turnover box injection molding device according to claim 1, characterized in that: A fixing plate (901) is arranged at the top of the bottom plate (1), and a limiting telescopic rod (902) is arranged at each of the four corners of the top of the fixing plate (901). A supporting telescopic rod (904) is arranged at the middle of the top of the fixing plate (901), and a spring (905) is sleeved on the supporting telescopic rod (904). The supporting plate (903) is connected to the limiting telescopic rod (902) and the telescopic end of the supporting telescopic rod (904), and a baffle plate (906) is arranged at the top of the supporting plate (903).

Citation Information

Patent Citations

  • Injection molding extrusion device for plastic turnover box

    CN217373170U