Plate for lightweight automotive upholstery
By designing the staggered wavy support and reinforcement plate structure, the problem of low hardness of lightweight automotive interior parts is solved, and the high compression resistance and bending resistance of the plate is achieved, ensuring that the interior parts are not easily deformed or damaged after being subjected to stress.
Patent Information
- Application Number
- CN202421578724.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The hardness of existing lightweight automotive interior panels is not high and is prone to deformation or damage after long-term or after heavy objects.
A plate structure including a top plate, a bottom plate and an interlaced wavy support member is designed. The pressure is dispersed through the arched structure of the support member, and the compression resistance and bending resistance of the sheet are improved, and reinforcement ribs are provided on the surface of the strip plate to further enhance the compression resistance.
While ensuring the lightweight of the board, it significantly improves its compressive resistance and bending resistance, effectively preventing the interior parts from being deformed or damaged after being subjected to stress.
Smart Images

Figure CN222663357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile interior decoration plate materials, in particular to a plate material used for lightweight automobile interior decoration parts. Background Art
[0002] Automobile interior parts include side panels, cover panels, coat racks, gutters, trunk floors, seat frame floors, spare tire covers, etc. The panels used to produce automobile interior parts are composite panels formed by processing multiple layers of non-metallic materials.
[0003] With the advancement of technology, the overall weight of automobiles tends to be increasingly lightweight, so the interior parts of automobiles also tend to be lightweight. However, the lightweight design results in the low hardness of the interior parts panels, which makes it easy for the interior parts to deform or even be damaged after being subjected to heavy objects for a long time or suddenly. Utility Model Content
[0004] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a plate material for lightweight automobile interior decoration parts.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: design a plate for lightweight automobile interior decoration parts, including a bottom plate and a top plate arranged parallel to the bottom plate, with a gap between the top plate and the bottom plate;
[0006] A plurality of first support members and a plurality of second support members are arranged in the gap, the upper and lower ends of the first support members are connected to the top plate and the bottom plate respectively, the upper and lower ends of the second support members are connected to the top plate and the bottom plate respectively, the first support members and the second support members are arranged one by one in a staggered manner and arranged along the length direction of the top plate, and the first support members are fixedly connected to the second support members;
[0007] The first support member and the second support member are both support plates with wavy cross sections, and the axis of the first support member is perpendicular to the axis of the second support member.
[0008] Preferably, the first support member and the second support member are adjacently welded to each other.
[0009] Preferably, the first support member and the second support member each include a plurality of arc-shaped strip plates, the concave surfaces of adjacent strip plates are arranged opposite to each other, and the strip plates are connected end to end.
[0010] Preferably, adjacent strip plates are welded.
[0011] Preferably, a plurality of spaced-apart reinforcing ribs are provided on the surface of the strip plate, and the reinforcing ribs are arranged along the axial direction of the strip plate.
[0012] Preferably, the top plate and the bottom plate both include an outer layer, a middle layer and an inner layer, the inner layer is arranged close to the first support member and is fixed to the first support member and the second support member, the inner layer and the outer layer are both aluminum alloy plates, and the middle layer is a hard polyurethane foam board.
[0013] The design scheme proposed by the utility model has the following beneficial effects during application:
[0014] 1. The plate for lightweight automobile interior parts is provided with staggered support members between the top plate and the bottom plate, and the support members are arranged in a wave shape, which ensures the lightweight of the entire plate while also ensuring the compression resistance of the plate.
[0015] 2. The plate used for lightweight automobile interior parts has a staggered arrangement between the first support member and the second support member, and is relatively vertical, so that the support members are not arranged in a wavy shape in the same direction, which ensures the compression resistance of the plate and improves the bending resistance of the plate.
[0016] 3. The plate for lightweight automobile interior parts is reinforced by arranging reinforcing ribs on the surface of the strip plate, thereby reinforcing the strip plate and enhancing the compression resistance of the strip plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is the front view of the utility model;
[0019] Figure 3 It is a side view of the utility model;
[0020] Figure 4 It is a cross-sectional view of the top and bottom plates of the utility model;
[0021] Figure 5 This is a structural diagram of the strip plate of the utility model.
[0022] In the figure: 1, top plate; 2, first support member; 3, second support member; 4, bottom plate; 5, outer layer; 6, middle layer; 7, inner layer; 8, strip plate; 9, reinforcing ribs. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-Figure 5 A plate for lightweight automobile interior parts, comprising a bottom plate 4 and a top plate 1 arranged parallel to the bottom plate 4, such as Figure 1 and Figure 4 As shown, the top plate 1 and the bottom plate 4 both include an outer layer 5, a middle layer 6, and an inner layer 7. The inner layer 7 is arranged close to the first support member 2. The inner layer 7 and the outer layer 5 are both aluminum alloy plates, and the middle layer 6 is a hard polyurethane foam plate. The aluminum alloy plate reduces the weight while ensuring the hardness of the top plate 1 and the bottom plate 4, and the hard polyurethane foam plate improves the sound insulation effect of the plate.
[0025] like Figure 2 and Figure 3 As shown, there is a gap between the top plate 1 and the bottom plate 4, and a plurality of first support members 2 and a plurality of second support members 3 are arranged in the gap, the upper and lower ends of the first support member 2 are connected to the top plate 1 and the bottom plate 4 respectively, and the upper and lower ends of the second support member 3 are connected to the top plate 1 and the bottom plate 4 respectively (that is, the first support member 2 and the second support member 3 are fixed to the inner layer 7), the first support member 2 and the second support member 3 are arranged one by one in a staggered manner and arranged along the length direction of the top plate 1, and the first support member 2 and the second support member 3 are fixedly connected; the first support member 2 and the second support member 3 are both support plates with wavy cross sections, and the first support member 2 and the second support member 3 are fixedly connected to each other; 2 is arranged perpendicularly to the axis of the second support member 3, wherein the first support member 2 and the second support member 3 each include a plurality of arc-shaped strip plates 8, the concave surfaces of adjacent strip plates 8 are arranged opposite to each other, and the strip plates 8 are connected end to end. In actual use, adjacent strip plates 8 are welded to form a continuous arch shape of the strip plates 8, that is, an arched support surface is formed between the top plate 1 and the bottom plate 4. When the top plate 1 and the bottom plate 4 are subjected to force, the support member will provide stress support for the top plate 1 and the bottom plate 4, so that the pressure exerted on the top plate 1 and the bottom plate 4 is dispersed through the arched structure of the support member, thereby improving the force strength of the plate.
[0026] Specifically, a continuous wavy support member is placed between the bottom plate 4 and the top plate 1, replacing the solid structure of the original plate, which can reduce the overall weight of the plate and achieve lightweighting of the plate. The staggered first support member 2 and the second support member 3 are distributed vertically and horizontally between the top plate 1 and the bottom plate 4 to avoid the support members being arranged in the same direction on the top plate 1 and the bottom plate 4, resulting in a larger hollow gap between the top plate 1 and the bottom plate 4, so that when the top plate 1 or the bottom plate 4 is subjected to force, only the top plate 1 or the bottom plate 4 is subjected to force, and the top plate 1 and the bottom plate 4 themselves have limited thickness and are prone to bending and breaking after being subjected to force. Therefore, the first support member 2 and the second support member 3 are staggered vertically and horizontally arranged, reducing the size of the hollow gap between the top plate 1 and the bottom plate 4, so that the top plate 1 and the bottom plate 4 have a fulcrum for force transmission and dispersion after being subjected to force, thereby effectively improving the force strength of the plate.
[0027] Further, such as Figure 5 As shown, a plurality of spaced reinforcing ribs 9 are provided on the surface of the strip plate 8, and the reinforcing ribs 9 are provided along the axial direction of the strip plate 8, thereby improving the stress-bearing strength of the strip plate 8 and thus improving the stress-bearing strength of the plate.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plate for lightweight automotive interior parts, characterized in that: It comprises a bottom plate (4) and a top plate (1) arranged parallel to the bottom plate (4), with a gap between the top plate (1) and the bottom plate (4); A plurality of first support members (2) and a plurality of second support members (3) are arranged in the gap, the upper and lower ends of the first support members (2) are respectively connected to the top plate (1) and the bottom plate (4), the upper and lower ends of the second support members (3) are respectively connected to the top plate (1) and the bottom plate (4), the first support members (2) and the second support members (3) are arranged alternately and arranged along the length direction of the top plate (1), and the first support members (2) and the second support members (3) are fixedly connected; The first support member (2) and the second support member (3) are both support plates with wavy cross sections, and the axis of the first support member (2) is arranged perpendicular to the axis of the second support member (3).
2. The plate material for lightweight automobile interior decoration according to claim 1, characterized in that: The first support member (2) and the second support member (3) are adjacently welded to each other.
3. The plate material for lightweight automobile interior decoration according to claim 1, characterized in that: The first support member (2) and the second support member (3) both comprise a plurality of arc-shaped strip plates (8), the concave surfaces of adjacent strip plates (8) are arranged opposite to each other, and the strip plates (8) are connected end to end.
4. The plate material for lightweight automobile interior decoration according to claim 3, characterized in that: Adjacent strip plates (8) are welded.
5. The plate material for lightweight automobile interior decoration parts according to claim 3, characterized in that: A plurality of reinforcing ribs (9) arranged at intervals are arranged on the surface of the strip plate (8), and the reinforcing ribs (9) are arranged along the axial direction of the strip plate (8).
6. The plate material for lightweight automobile interior decoration according to claim 1, characterized in that: The top plate (1) and the bottom plate (4) both comprise an outer layer (5), a middle layer (6), and an inner layer (7); the inner layer (7) is arranged close to the first support member (2), and the inner layer (7) is fixed to the first support member (2) and the second support member (3); the inner layer (7) and the outer layer (5) are both aluminum alloy plates, and the middle layer (6) is a hard polyurethane foam plate.