Assembly type all-plastic buried tank
Through the design of prefabricated fully plastic buried tanks, the assembly structure of reinforced frames and curved covers is used to solve the problems of manufacturing, storage and transportation inconvenience and insufficient structural strength caused by the increase in the buried tank volume, and achieve higher structural strength and convenient operating procedures.
Patent Information
- Application Number
- CN202421443694.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When the application volume increases, the volume of existing buried tanks becomes large, resulting in inconvenience in manufacturing, storage and transportation. At the same time, it is difficult to achieve sufficient structural strength by relying solely on external reinforcement structures.
The prefabricated fully plastic buried tank design is adopted, including a reinforcement frame and a prefabricated tank body assembled in sequence. It is composed of a column frame structure of the reinforcement frame and the circular circumference of the curved cover, and an internal support and reinforcement structure is added.
The convenient manufacturing, storage and transportation of buried tanks is achieved, reducing costs, and at the same time, the structural strength of buried tanks is significantly enhanced by the combination of external reinforcement structure and internal support.
Smart Images

Figure CN222664420U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an underground tank manufactured by a rotational molding process, in particular to an assembled all-plastic underground tank. Background Art
[0002] Underground tanks are usually buried underground and can be used as sewage storage tanks or interception tanks. With the continuous development and maturity of the roto-molding manufacturing process, existing underground tanks are also manufactured by roto-molding to become all-plastic underground tanks. They are widely used due to their advantages such as convenient manufacturing, light weight, corrosion resistance, and long service life. However, traditional underground tanks are all integrally roto-molded. As the application volume of underground tanks increases, their volume also becomes very large, which brings great inconvenience to the roto-molding manufacturing and storage and transportation of underground tanks. At the same time, the outer surface of the roto-molded one-piece underground tank will be designed with reinforcement grooves or reinforcement ribs to enhance the structural strength. Since these reinforcement structures are designed on the outer surface of the underground tank, that is, these reinforcement structures are all external reinforcements of the underground tank, but there are few internal support reinforcements through other structures. Therefore, it is difficult for an overly large underground tank to achieve sufficient structural strength by relying solely on the reinforcement of the external rib grooves, which affects normal use. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an assembled all-plastic underground tank which can be easily manufactured, stored and transported and has higher structural strength.
[0004] The technical problem of the utility model is achieved through the following technical solutions:
[0005] An assembled all-plastic underground tank comprises a reinforcement frame and an assembled tank body which is assembled and enclosed outside the reinforcement frame in sequence.
[0006] The reinforcement frame is a column-shaped frame structure composed of two reinforcement rings and a plurality of reinforcement rods respectively connecting the two reinforcement rings;
[0007] The assembled tank body includes end covers respectively covered and fixed on two reinforcement rings and a middle shell circumferentially surrounded by the periphery of the reinforcement frame. The middle shell is formed by a plurality of arcuate covers circumferentially surrounded. A arcuate cover is provided between each two adjacent reinforcement rods. The two side surfaces of each arcuate cover are respectively fixed to the two adjacent reinforcement rods, and the two end surfaces of each arcuate cover are respectively fixed to the two reinforcement rings.
[0008] The reinforcing rod is a straight rod with a "Z"-shaped cross section. The two side surfaces of the curved cover are respectively set as step surfaces, and the curved cover is fixed on the reinforcing rod through the step surfaces.
[0009] The reinforcing rod is fitted and fixed between the step surfaces of two adjacent curved covers. An extruder hot-melt welding rod is also provided between the step surfaces of the two adjacent curved covers, and the reinforcing rod is hot-melted and wrapped therein by the extruder hot-melt welding rod.
[0010] The buried tank is a vertical tank, and a lifting ring is arranged on the reinforcement ring at the top; the buried tank is a horizontal tank, and lifting rings are arranged on both reinforcement rings, and the lifting rings extend out of the end cover and are exposed.
[0011] The lifting ring is arranged at the connection between the reinforcement ring and the reinforcement rod.
[0012] The outer surface of each curved cover is provided with a plurality of equally spaced reinforcing straight grooves, each of which is an arc-shaped groove, and both ends of each reinforcing straight groove extend to the step surfaces on both sides of the curved cover respectively.
[0013] The buried tank is a vertical tank, the end cover at the top is a spherical cover, and the end cover at the bottom is a flat cover. The buried tank is a horizontal tank, and both end covers are spherical covers.
[0014] The buried tank is a vertical tank. The reinforcement ring at the top is a circle with a "┓"-shaped cross section, and the reinforcement ring at the bottom is a circle with a "Z"-shaped cross section. The inner surface of the spherical cover, the inner surface of the plane cover and the two end surfaces of the curved cover are correspondingly set as step surfaces. The reinforcement ring with a "┓"-shaped cross section is fit-fitted and fixed between the step surfaces of the spherical cover and the curved cover, and the reinforcement ring with a "Z"-shaped cross section is fit-fitted and fixed between the step surfaces of the plane cover and the curved cover.
[0015] An extruder hot-melt welding rod is provided between the step surfaces of the spherical cover and the arc cover, and the reinforcement ring with a "┓"-shaped cross-section is hot-melted and wrapped inside by the extruder hot-melt welding rod; an extruder hot-melt welding rod is provided between the step surfaces of the flat cover and the arc cover, and the reinforcement ring with a "Z"-shaped cross-section is hot-melted and wrapped inside by the extruder hot-melt welding rod.
[0016] The buried tank is a vertical tank, the spherical cover is provided with a tank opening in the middle and a plurality of reserved installation platforms evenly distributed around the circumference with the tank opening as the center; the buried tank is a horizontal tank, the spherical cover is provided with reserved installation platforms in the middle and the periphery, and the curved cover is provided with a tank opening.
[0017] Compared with the prior art, the utility model mainly adopts a reinforcement frame and an assembled tank body which is assembled and enclosed outside the reinforcement frame in sequence to form an underground tank; at the same time, the reinforcement frame is a column-shaped frame structure composed of two reinforcement rings and a plurality of reinforcement rods respectively connecting the two reinforcement rings, and the assembled tank body is composed of end covers respectively covered and fixed on the two reinforcement rings and a middle shell which is circumferentially enclosed on the outer periphery of the reinforcement frame, and the middle shell is formed by a plurality of arc-surface covers which are circumferentially enclosed, and a arc-surface cover is arranged between each two adjacent reinforcement rods, and the two sides of each arc-surface cover are respectively It is fixed to two adjacent reinforcement rods, and the two end surfaces of each arc cover are respectively fixed to two reinforcement rings; in this way, the buried tank assembled by the assembled tank body in combination with the reinforcement frame can not only perform rotational molding, storage and transportation of the assembled tank bodies separately, thereby reducing the various costs incurred thereby, but also facilitate rapid assembly and lifting on the construction site, and can also be strengthened by the external reinforcement structure provided on the outer surface of the assembled tank body and the internal support of the reinforcement frame, thereby greatly enhancing the structural strength of the entire buried tank and avoiding affecting normal use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic cross-sectional structural diagram of the utility model (vertical tank).
[0019] Figure 2 for Figure 1 Enlarged view of point A.
[0020] Figure 3 for Figure 1 B-B section view.
[0021] Figure 4 for Figure 3 Enlarged view of point C.
[0022] Figure 5 for Figure 1 Top view of the .
[0023] Figure 6 for Figure 1 Left view of .
[0024] Figure 7 for Figure 1 The first viewing stereogram of .
[0025] Figure 8 for Figure 1 Second viewing stereogram of .
[0026] Fig. 9 A schematic diagram of the structure of the reinforcement frame.
[0027] Fig.10 for Fig. 9 Stereoscopic diagram.
[0028] Fig.11This is the first viewing perspective view of the utility model (horizontal tank).
[0029] Fig.12 This is the second viewing perspective view of the utility model (horizontal tank). DETAILED DESCRIPTION
[0030] The embodiments of the present invention will be described in detail below according to the above-mentioned drawings.
[0031] like Figure 1 to Figure 12 As shown, 1. reinforcement frame, 11. reinforcement ring, 12. reinforcement rod, 13. lifting ring, 2. assembled tank body, 21. spherical cover, 211. tank mouth, 212. reserved installation platform, 213. solid vertical ribs, 214. solid ring ribs, 22. middle shell, 221. arc cover, 222. reinforced straight groove, 23. plane cover, 231. concave reinforcement groove, 232. reinforcement hole, 24. step surface, 3. extruder hot melt welding rod.
[0032] An assembled all-plastic underground tank is mainly buried underground and used as a sewage storage tank or interception tank. This embodiment can design the underground tank as follows Figure 7 , Figure 8 The vertical tank shown in the figure can also be designed as an underground tank Fig.11 , Fig.12 The structure of the horizontal tank shown in the figure is composed of a reinforcement frame 1 and an assembled tank body 2 which is assembled and enclosed outside the reinforcement frame.
[0033] The reinforcement frame 1 is a column-type frame structure composed of two reinforcement rings 11 and a plurality of reinforcement rods 12 respectively connecting the two reinforcement rings; and, one of the reinforcement rings 11 is a circle with a "┓"-shaped cross section, and the other reinforcement ring 11 is a circle with a "Z"-shaped cross section. The buried tank in this embodiment is a vertical tank, then the reinforcement ring 11 at the top has a "┓"-shaped cross section, and the reinforcement ring 11 at the bottom has a "Z"-shaped cross section, and the reinforcement rod 12 is a straight rod with a "Z"-shaped cross section. The number of the reinforcement rods 12 needs to be selected according to the size of the reinforcement frame 1. In this embodiment, Fig. 9 , Fig.10 As shown, three reinforcement rods 12 evenly distributed around the circumference are designed to connect the two reinforcement rings 11 respectively, thereby forming a cylindrical frame structure.
[0034] The assembled tank body 2 includes end covers respectively covered and fixed on two reinforcement rings 11 and a middle shell 22 circumferentially surrounded by the periphery of the reinforcement frame 2; wherein, when the local buried tank is a vertical tank, the end cover at the top is a spherical cover 21, and the end cover at the bottom is a plane cover 23, and the plane cover is mainly fixedly installed with the reinforcement ring 11 through a plurality of reinforcement holes 232 evenly distributed on the periphery; when the local buried tank is a horizontal tank, both end covers are spherical covers 21.
[0035] The middle shell 22 is formed by a plurality of arc-surface covers 221 which are joined in a circle. A arc-surface cover 221 is provided between each two adjacent reinforcement rods 12. When the buried tank is a vertical tank, four arc-surface covers 221 are required to be joined in a circle to form a cylindrical shape. When the buried tank is a horizontal tank, the cylindrical shape formed by the four arc-surface covers 221 can be taken as a group. Then, only a plurality of groups need to be axially spliced in sequence to lengthen the tank body. Of course, this lengthening splicing structure is also applicable to vertical tanks.
[0036] The two side surfaces of each curved cover 221 are respectively fixed to two adjacent reinforcement rods 12. The specific structure is: the two side surfaces of the curved cover 221 are respectively set as step surfaces 24, and the curved cover 221 is fitted and fixed on the reinforcement rod 12 through the step surfaces 24, so the reinforcement rod is just fitted and fixed between the step surfaces 24 of the two adjacent curved covers 221.
[0037] At the same time, an extruder hot-melt welding rod 3 is also provided between the step surfaces 24 of the two sides of the adjacent two curved cover 221, and the reinforcing rod 12 is hot-melted and wrapped therein by the extruder hot-melt welding rod. Figure 4 As shown, an extruder hot-melt welding rod 3 is provided on the outer side surface and the inner side surface between the step surfaces 24 of two adjacent curved covers 221, and the extruder hot-melt welding rod forms a hot melt on the outer side surface and the inner side surface, thereby hot-melting and wrapping the reinforcement rod 12 inside.
[0038] The two end surfaces of each arc cover 221 are respectively fixed to two reinforcement rings 11, and the specific structure is: the inner surface of the spherical cover 21, the inner surface of the plane cover 23 and the two end surfaces of the arc cover 221 are all set as step surfaces 24, then the reinforcement ring 11 with a "┓"-shaped cross section will be fitted and fixed between the step surfaces 24 of the spherical cover 21 and the arc cover 221, and the reinforcement ring 11 with a "Z"-shaped cross section will be fitted and fixed between the step surfaces 24 of the plane cover 23 and the arc cover 221.
[0039] An extruder hot-melt welding rod 3 is provided between the step surfaces 24 of the spherical cover 21 and the arc cover 221, and the reinforcement ring 11 with a "┓"-shaped cross-section is hot-melted and wrapped inside by the extruder hot-melt welding rod; an extruder hot-melt welding rod 3 is provided between the step surfaces 24 of the flat cover 23 and the arc cover 221, and the reinforcement ring 11 with a "Z"-shaped cross-section is hot-melted and wrapped inside by the extruder hot-melt welding rod.
[0040] In addition, if the buried tank is a vertical tank, a lifting ring 13 is provided on the reinforcement ring 11 at the top; if the buried tank is a horizontal tank, lifting rings 13 are provided on both reinforcement rings 11. These lifting rings extend out of the end cover to facilitate lifting of the buried tank.
[0041] The lifting ring 13 is usually arranged at the connection between the reinforcement ring 11 and the reinforcement rod 12. If three reinforcement rods 12 are designed in this embodiment, three lifting rings 13 are designed at the corresponding positions on the reinforcement ring 11. The lifting ring 13 is arranged at this position, which is the maximum force-bearing point of the entire reinforcement frame 2, and can prevent the deformation of the reinforcement frame 2 when lifting the buried tank.
[0042] The outer surface of the buried tank is also provided with a tank mouth 211 and a reserved installation platform 212. When the buried tank is a vertical tank, the spherical cover 21 is provided with a tank mouth 211 located in the middle and a plurality of reserved installation platforms 212 evenly distributed around the circumference with the tank mouth as the center; when the buried tank is a horizontal tank, the spherical cover 21 is provided with reserved installation platforms 212 in the middle and the periphery, but the tank mouth 211 is designed on the curved cover 221.
[0043] The outer surface of the spherical cover 21 is provided with a plurality of solid vertical ribs 213 which are evenly distributed in a radial shape. One end of each solid vertical rib extends to the tank mouth 211, and the other end extends to the bottom of the spherical cover. The outer surface of the spherical cover 21 is also provided with solid annular ribs 214 which are arranged in concentric circles with the tank mouth 211 as the center. Each solid vertical rib 213 intersects with each solid annular rib 214 to form a whole, thereby forming a combined reinforcing rib structure on the outer surface of the spherical cover 21.
[0044] The outer surface of each arc cover 221 is provided with a plurality of equally spaced reinforcing straight grooves 222 , each reinforcing straight groove is an arc-shaped groove, and both ends of each reinforcing straight groove 222 extend to the step surfaces 24 on both sides of the arc cover 221 .
[0045] The outer surface of the plane cover 23 is provided with a plurality of equally spaced inner concave reinforcement grooves 231, which can be used to improve the bottom structural strength of the buried tank.
[0046] In this way, the underground tank assembled by the assembled tank body 2 in combination with the reinforcement frame 1 can not only perform rotational molding, storage and transportation of the assembled tank bodies separately, thereby reducing the various costs incurred, but also facilitate rapid assembly and lifting on the construction site. The external reinforcement structure provided on the outer surface of the assembled tank and the internal support reinforcement of the reinforcement frame 2 can also greatly enhance the structural strength of the entire underground tank and avoid affecting normal use.
[0047] The above description is only a specific embodiment of the present invention. Those skilled in the art should understand that any structural design equivalent to this embodiment should be included in the protection scope of the present invention.
Claims
1. An assembled all-plastic underground tank, characterized in that: It comprises a reinforcement frame (1) and an assembled tank body (2) which is assembled and enclosed outside the reinforcement frame. The reinforcement frame (1) is a column-shaped frame structure composed of two reinforcement rings (11) and a plurality of reinforcement rods (12) respectively connecting the two reinforcement rings; The assembled tank body (2) comprises end covers respectively covered and fixed on two reinforcement rings (11) and a middle shell (22) circumferentially fitted around the outer periphery of the reinforcement frame (1), wherein the middle shell is formed by a plurality of curved surface covers (221) circumferentially fitted around the outer periphery, wherein a curved surface cover (221) is provided between each two adjacent reinforcement rods (12), wherein the two side surfaces of each curved surface cover are respectively fixed to the two adjacent reinforcement rods (12), and the two end surfaces of each curved surface cover (221) are respectively fixed to the two reinforcement rings (11).
2. The assembled all-plastic underground tank according to claim 1 is characterized in that The reinforcing rod (12) is a straight rod with a "Z"-shaped cross section, and the two side surfaces of the curved cover (221) are respectively provided as step surfaces (24), and the curved cover (221) is fitted and fixed on the reinforcing rod (12) via the step surfaces (24).
3. The assembled all-plastic underground tank according to claim 2 is characterized in that The reinforcing rod (12) is fitted and fixed between the step surfaces (24) of two adjacent curved surface covers (221), and an extruder hot-melt welding rod (3) is also provided between the step surfaces (24) of the two adjacent curved surface covers (221), and the reinforcing rod (12) is hot-melted and wrapped therein by the extruder hot-melt welding rod.
4. The assembled all-plastic underground tank according to claim 1 is characterized in that The buried tank is a vertical tank, and a lifting ring (13) is provided on the reinforcement ring (11) at the top; the buried tank is a horizontal tank, and both reinforcement rings (11) are provided with lifting rings (13), and the lifting rings extend out of the end cover and are exposed.
5. The assembled all-plastic underground tank according to claim 4 is characterized in that The lifting ring (13) is arranged at the connection between the reinforcement ring (11) and the reinforcement rod (12).
6. The assembled all-plastic underground tank according to claim 2 is characterized in that The outer surface of each curved cover (221) is provided with a plurality of equally spaced reinforcing straight grooves (222), each reinforcing straight groove is an arc-shaped groove, and both ends of each reinforcing straight groove (222) extend to the step surfaces (24) on both sides of the curved cover (221).
7. The assembled all-plastic underground tank according to claim 1 is characterized in that The buried tank is a vertical tank, the end cover at the top is a spherical cover (21), and the end cover at the bottom is a plane cover (23); the buried tank is a horizontal tank, and both end covers are spherical covers (21).
8. The assembled all-plastic underground tank according to claim 7 is characterized in that The buried tank is a vertical tank. The reinforcement ring (11) located at the top is a circle with a "┓"-shaped cross section, and the reinforcement ring (11) located at the bottom is a circle with a "Z"-shaped cross section. The inner surface of the spherical cover (21), the inner surface of the plane cover (23) and the two end surfaces of the curved cover (221) are correspondingly provided as step surfaces (24). The reinforcement ring (11) with a "┓"-shaped cross section is fitted and fixed between the step surfaces (24) of the spherical cover (21) and the curved cover (221), and the reinforcement ring (11) with a "Z"-shaped cross section is fitted and fixed between the step surfaces (24) of the plane cover (23) and the curved cover (221).
9. The assembled all-plastic underground tank according to claim 8, characterized in that An extruder hot-melt welding rod (3) is provided between the step surfaces (24) of the spherical cover (21) and the curved cover (221), and the reinforcement ring (11) with a "┓"-shaped cross section is hot-melted and wrapped therein by the extruder hot-melt welding rod; an extruder hot-melt welding rod (3) is provided between the step surfaces (24) of the flat cover (23) and the curved cover (221), and the reinforcement ring (11) with a "Z"-shaped cross section is hot-melted and wrapped therein by the extruder hot-melt welding rod.
10. The assembled all-plastic underground tank according to claim 9, characterized in that The buried tank is a vertical tank, the spherical cover (21) is provided with a tank opening (211) in the middle and a plurality of reserved installation platforms (212) evenly distributed around a circle with the tank opening as the center; the buried tank is a horizontal tank, the spherical cover (21) is provided with reserved installation platforms (212) in the middle and at the periphery, and the curved cover (221) is provided with a tank opening (211).